Moisture-based biomass multi-path utilization system

Abstract

The utility model discloses a biomass multi-path utilization system based on moisture. The biomass multi-path utilization system mainly comprises a biomass particle production line and a fertilizer and feed production line, the biomass particle production line is mainly composed of a moisture detection unit, a coarse crusher, a fine crusher, a biomass combustion furnace drying kiln and a biomass particle machine which are sequentially connected through a conveying belt. The fertilizer and feed production line comprises a feed production branch line and a fertilizer production branch line; the moisture detection unit and the straw winnowing machine are mutually connected through a conveying belt, and the coarse crusher and the biomass fermentation tank are connected through a conveying belt; the system further comprises a portable moisture detector, a regulation and control host and a small drying kiln. By means of the system, straw raw materials with different water contents can be matched with the most suitable processing mode through two times of sorting, repeated excessive processing is avoided, production energy consumption is effectively reduced, the productivity is improved, and green production of straw fuel is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of straw processing, and in particular relates to a water-based biomass multi-path utilization system. Background Art

[0002] Straw fuel is an environmentally friendly, clean and renewable new fuel with the advantages of good carbon activity, flammability, low ash content and high combustion efficiency. It is a new type of green energy with broad development prospects.

[0003] During pellet production, collected straw is crushed, then dried, and finally pressed into pellets using rollers. In practice, the high moisture content of some straw materials complicates the processing process and increases energy consumption. Uneven moisture content in the straw also consumes additional energy during the crushing, drying, and pressing steps of straw fuel production, increasing energy consumption, reducing production capacity, and impacting production efficiency. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a water-based biomass multi-path utilization system with reduced energy consumption and increased production capacity.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] The moisture-based biomass multi-path utilization system mainly includes a biomass pellet production line and a fertilizer feed production line; the biomass pellet production line mainly consists of a moisture detection unit, a coarse crusher, a fine crusher, a biomass combustion furnace drying kiln and a biomass pellet machine connected in sequence by a conveyor belt; the fertilizer feed production line includes a feed production branch line and a fertilizer production branch line. The feed production branch line mainly consists of a conveyor belt connecting a straw air separator, a biomass fermentation tank, a feed mixer and a feed pellet machine in sequence. The fertilizer production branch line mainly consists of a conveyor belt connecting a straw air separator, a fertilizer strain spiral feeder and a fertilizer pellet machine in sequence; the moisture detection unit and the straw air separator are connected to each other by a conveyor belt, and the coarse crusher and the biomass fermentation tank are connected by a conveyor belt; the system also includes a portable moisture detector, a control host and a small drying kiln. The control host is connected to and controls the coarse crusher and the biomass fermentation tank, and the moisture detection unit is connected to the coarse crusher through a conveyor belt via a small drying kiln.

[0007] The crushing particle size of the coarse crusher is 30mm, and the crushing particle size of the fine crusher is 5mm.

[0008] The moisture detection unit is mainly composed of a moisture detection device and a casing. The moisture detection device is arranged in the casing. A conveyor belt is arranged below the casing. The sensor in the moisture detection device is located above the conveyor belt.

[0009] An inspection door, a control panel, a status display panel and a main control computer are arranged on the casing. The main control computer is connected to and controls the moisture detection device, the control panel and the status display panel.

[0010] To address the problems of excessive energy consumption and low production capacity in the common production of straw biomass fuel, the inventors have developed a moisture-based multi-path biomass utilization system, which mainly includes a biomass pellet production line and a fertilizer and feed production line. The biomass pellet production line mainly consists of a moisture detection unit, a coarse crusher, a fine crusher, a biomass combustion furnace drying kiln, and a biomass pellet machine, which are connected in sequence by conveyor belts. The fertilizer and feed production line includes a feed production branch line and a fertilizer production branch line. The moisture detection unit and the straw winnowing machine are interconnected by conveyor belts, and the coarse crusher and the biomass fermentation tank are also connected by conveyor belts. The system also includes a portable moisture detector, a control host, and a small drying kiln. Using the system of the present invention, straw raw materials with different moisture contents can be matched to their most suitable processing methods through two sorting steps, avoiding repeated overprocessing, effectively reducing production energy consumption, increasing production capacity, and achieving green production of straw fuel.

[0011] Compared with the prior art, the present invention has the following outstanding advantages:

[0012] (1) The two-step sorting process using a portable moisture detector and a moisture detection unit can effectively improve sorting efficiency and increase production capacity. Accurate sorting of raw material moisture content is conducive to the utilization of raw materials with different moisture contents along the path suitable for their moisture content, effectively improving the efficiency of subsequent processes, reducing energy consumption, and increasing the production capacity of the entire system.

[0013] (2) The small drying kiln device can dry some raw materials with high moisture content, which is beneficial to the subsequent crushing and drying of the materials and reduces energy consumption. At the same time, it increases the amount of materials that can be used for fuel pelletizing, which helps to improve the system production capacity.

[0014] (3) The straw air separator receives materials from the portable moisture detector and the moisture detection unit, and can accurately control the moisture content of the materials transported by the moisture detection unit by setting the moisture threshold of the moisture detection unit according to actual needs; it can also select the amount of materials transported to the feed production branch line and the fertilizer production branch line according to the moisture content and freshness of the materials; during production, it can flexibly adjust production according to actual needs, reducing the production risk of a single industry.

[0015] (4) The biomass pellet machine provides part of the finished straw fuel to the combustion chamber of the biomass combustion furnace drying kiln as the fuel required for its operation, reducing the energy consumption and costs generated during the transportation process, and uses a mixture of raw materials at different stages to adjust the moisture content, reducing the addition of additional materials.

[0016] (5) Material transportation between the various devices in the system is mainly carried out by conveyor belts, which saves labor, realizes the automated production of the entire system, and greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the principle and structure of the water-based biomass multi-path utilization system of the utility model.

[0018] Figure 2 This is a schematic diagram of the (external) structure of the moisture detection unit in the biomass multi-path utilization system of the present utility model.

[0019] Figure 3 This is a schematic diagram of the (internal) structure of the moisture detection unit in the biomass multi-path utilization system of the present utility model.

[0020] In the figure: 1. Portable moisture detector; 2. Moisture detection unit; 201. Control panel; 202. Status display panel; 203. Inspection door; 204. Conveyor belt; 205. Main control computer; 206. Moisture detection device; 207. Sensor; 3. Small drying kiln; 4. Coarse crusher; 5. Fine crusher; 6. Biomass combustion furnace drying kiln; 7. Biomass pellet machine; 8. Straw air separator; 9. Silage feed additive addition; 10. Compressed feed additive addition; 11. Fertilizer culture screw feeder; 12. Control host; 13. Biomass fermentation tank; 14. Feed mixer; 15. Feed pellet machine; 16. Fertilizer pellet machine. DETAILED DESCRIPTION

[0021] 1. Basic structure and function

[0022] like Figures 1 to 3 As shown, the moisture-based biomass multi-path utilization system of the present invention mainly includes a biomass pellet production line and a fertilizer feed production line, and also includes a portable moisture detector 1, a control host 12 and a small drying kiln 3.

[0023] A portable moisture detector performs preliminary sorting, and raw materials with a moisture content significantly higher than 60% that are not suitable for straw fuel production are sorted and transported to a straw winnowing machine by a conveyor belt; the remaining raw materials are transported to a moisture detection unit by another conveyor belt system; a small drying kiln dries materials with a moisture content between 50% and 60% to below 50%. It can adjust the moisture content of the output material by adjusting the temperature and drying time, and after drying, it is transported to a coarse crusher by a conveyor belt device.

[0024] The biomass pellet production line mainly consists of a moisture detection unit 2, a coarse crusher 4, a fine crusher 5, a biomass combustion furnace drying kiln 6 and a biomass pellet machine 7 which are sequentially connected by a conveyor belt.

[0025] The biomass burning furnace drying kiln uses part of the fuel produced by the biomass pellet machine as its fuel, which can achieve good combustion effect. Moreover, the fuel is produced in our factory, which is economical, affordable and environmentally friendly.

[0026] The fertilizer feed production line includes a feed production branch line and a fertilizer production branch line. The feed production branch line is mainly composed of a conveyor belt sequentially connected to a straw air separator 8, a biomass fermentation tank 13, a feed mixer 14 and a feed pellet machine 15. The fertilizer production branch line is mainly composed of a conveyor belt sequentially connected to a straw air separator, a fertilizer strain spiral feeder 11 and a fertilizer pellet machine 16.

[0027] The straw winnowing machine uses straw raw material, sorted by a portable moisture detector and moisture detection unit, for feed and fertilizer production. The winnowing machine can adjust the moisture sorting conditions based on actual feed and fertilizer production needs, feeding the moisture detection unit. It can also control the amount of material delivered to the silage additive feeder 9, compressed feed additive feeder 10, and fertilizer culture spiral feeder based on the material's moisture content, freshness, and the desired quantity of finished product. For example, a 3cm size threshold can be selected as the screening threshold for fertilizer and feed production: materials above 3cm are used for fertilizer production, while those below 3cm are used for feed production.

[0028] The fertilizer strain spiral feeder processes the material into biomass fertilizer, that is, adding a quick-rotting agent to the material, adjusting the moisture content to about 65%, fully stirring it through the spiral feeder, and using various strains and enzymes to quickly decompose it.

[0029] The moisture detection unit and the straw winnowing machine are connected to each other by a conveyor belt, and the coarse crusher and the biomass fermentation tank are connected by a conveyor belt; the control host is connected to and controls the coarse crusher and the biomass fermentation tank, and the moisture detection unit is connected to the coarse crusher through a conveyor belt and a small drying kiln.

[0030] The moisture detection unit primarily consists of a moisture detection device 206 and its housing. The moisture detection device is housed within the housing, with a conveyor belt 204 extending through the housing. A sensor 207 within the moisture detection device is located above the conveyor belt. The housing is equipped with an inspection door 203, a control panel 201, a status display panel 202, and a main control computer 205. The main control computer is connected to and controls the moisture detection device, control panel, and status display panel.

[0031] The moisture detection unit accurately measures the moisture content of materials passing through a portable moisture detector and further sorts them. The material to be tested is transported by a conveyor belt to the bottom of the moisture detection unit, where a sensor rapidly detects its moisture content. Real-time data is fed back to the main control computer and displayed on a status display panel. The main control computer then controls the conveyor belt to transport the material to the target device based on preset moisture thresholds. The control panel can adjust the moisture thresholds and multiple sorting intervals set by the main control computer to meet the needs of actual production processes. For example, materials with a moisture content above 60% are sent to a straw winnowing machine, materials with a moisture content between 50% and 60% are sent to a small drying kiln, and materials with a moisture content below 50% are sent to a coarse crusher.

[0032] The following commercially available products may be used as reference for the relevant equipment and devices:

[0033] Portable moisture detector, JK100, measuring range 0-100%, measuring time 1s.

[0034] Moisture detection device, Harbin Yuda Technology Co., Ltd. near-infrared online moisture detector, model HYD-8B, measurement range 0-100%.

[0035] Small drying kiln, Linqu County Jinlong Drying Equipment Co., Ltd. drying kiln, model JLT-3.

[0036] Coarse crusher, crusher of Zhengzhou Jiulong Machinery Equipment Co., Ltd., model JL-2600, straw crushing particle size 30-100mm, power 3-4kw, output 25-60t / h.

[0037] Fine crusher, Zhengzhou Zhongan Environmental Protection Technology Co., Ltd. fine crusher, model E290, straw crushing particle size 5-10mm, power 90-220kw, output 15-45t / h.

[0038] Biomass combustion furnace drying kiln, Linqu County Jinlong Drying Equipment Co., Ltd. drying kiln, model JLT-30;

[0039] Biomass pellet machine, Shandong Jingrui Machinery Co., Ltd. biomass pellet machine, model SZLH850, power 220KW, output 2.5-3.5t / h.

[0040] Straw winnowing machine, Hebei Muhaha Machinery Co., Ltd. straw winnowing machine, model MHH-FXJ.

[0041] Fertilizer culture spiral feeder, Shandong Shengzhiyuan Technology Co., Ltd. screw conveyor, power 1.1KW, pipe diameter 76mm, length 5m.

[0042] Biomass fermentation tank, Henan Xintongda Fertilizer Equipment Co., Ltd. organic fertilizer bio-feed vertical fermentation tank, volume 10m 3 .

[0043] Feed mixer, dry and wet dual-purpose mixer from Xingyang Hengli Machinery Factory, 2.5m long, 1.2m wide, 1.25m high, 5.5KW power.

[0044] Feed pellet machine, Henan Qiangfu Machinery Co., Ltd. feed pellet machine, model SZLH420, power 120KW, output 4-12t / h, finished particle size 1.5-12mm.

[0045] Fertilizer pellet machine, Henan Tianjing Environmental Protection Equipment Co., Ltd. Weisit biological fertilizer pellet machine, power 90KW, finished product density 1.0-1.3kg / cm 3 , the finished product shape is columnar.

[0046] 2. Working Principle and Process

[0047] The portable moisture detector is used to quickly sort out straw with a moisture content significantly higher than 60%, and transport it to the straw air separator via a conveyor belt, while the remaining materials are transported to the moisture detection unit. After determining the moisture content, the moisture detection unit controls the conveyor belt system according to the preset moisture threshold to transport materials with different moisture contents to different devices. Generally, raw materials with a moisture content higher than 60% are transported to the straw air separator, raw materials with a moisture content between 50% and 60% are transported to a small drying kiln, and raw materials with a moisture content lower than 50% are transported to a coarse crusher. The small drying kiln dries the material to a moisture content below 50% and then transports it to the coarse crusher. The coarse crusher performs the initial crushing of the straw material, which is driven by a conveyor belt and then sequentially processed into a fine crusher, a biomass combustion furnace drying kiln, and a biomass pellet machine to finally make straw fuel. The straw air separator uses straw raw materials that have been sorted by a portable moisture detector and a moisture detection unit for feed and fertilizer production. Specifically, the materials that have been preliminarily processed by the straw air separator are conveyed by a conveyor belt and further processed by silage additive addition operations, compressed feed additive addition operations, or fertilizer culture spiral feeders; the materials after silage and compressed feed with additives are conveyed to the biomass fermentation tank, and the coarse crusher adds part of the crushed straw with a lower moisture content into the biomass fermentation tank under the control of the main machine, and mixes it with the material with a higher moisture content in the fermentation tank, thereby controlling its overall moisture content at around 60%. After fermentation in the biomass fermentation tank, the materials are sequentially conveyed to the feed mixer and feed pellet machine to produce finished feed products; the materials entering the fertilizer culture spiral feeder are conveyed to the biomass fermentation tank for processing and then to the fertilizer pellet machine to produce finished fertilizer products.

[0048] in,

[0049] The addition of silage additives is a pre-treatment process for processing materials into silage. Fermentation additives, rice bran, corn flour, wheat bran, etc. can be added to the materials, fully stirred, and the moisture content is adjusted to 65-75%. The materials are then fermented in a biomass fermentation tank. After fermentation, they are stirred and mixed in a feed mixer and then directly pelletized.

[0050] The addition of compressed feed additives is the pre-treatment of materials into compressed feed. After adding the compressed feed additives, the materials are directly fed into the biomass fermentation tank for quick and simple composting. Then, vitamins, trace elements, non-protein nitrogen and other additives are added to them. After being stirred and mixed by the feed mixer, they are sent to the feed pellet machine for feed pelleting.

[0051] In summary, the system of the present invention significantly optimizes the production of traditional straw fuel by designing a multi-stage moisture detection and sorting system and a multi-path utilization system, reduces production energy consumption, reduces labor, realizes automated production, and significantly improves production capacity.

Claims

1. A water-based biomass multi-path utilization system, characterized in that It mainly includes a biomass pellet production line and a fertilizer feed production line; the biomass pellet production line is mainly composed of a moisture detection unit, a coarse crusher, a fine crusher, a biomass combustion furnace drying kiln and a biomass pellet machine connected in sequence by a conveyor belt; the fertilizer feed production line includes a feed production branch line and a fertilizer production branch line. The feed production branch line is mainly composed of a straw air separator, a biomass fermentation tank, a feed mixer and a feed pellet machine connected in sequence by a conveyor belt. The fertilizer production branch line is mainly composed of a straw air separator, a fertilizer strain spiral feeder and a fertilizer pellet machine connected in sequence by a conveyor belt; the moisture detection unit and the straw air separator are connected to each other by a conveyor belt, and the coarse crusher and the biomass fermentation tank are connected by a conveyor belt; the system also includes a portable moisture detector, a control host and a small drying kiln. The control host is connected to and controls the coarse crusher and the biomass fermentation tank, and the moisture detection unit is connected to the coarse crusher through a conveyor belt via a small drying kiln.

2. The biomass multi-path utilization system according to claim 1, characterized in that: The crushing particle size of the coarse crusher is 30 mm, and the crushing particle size of the fine crusher is 5 mm.

3. The biomass multi-path utilization system according to claim 1, characterized in that: The moisture detection unit is mainly composed of a moisture detection device and a casing. The moisture detection device is arranged in the casing. A conveyor belt is arranged below the casing. The sensor in the moisture detection device is located above the conveyor belt.

4. The biomass multi-path utilization system according to claim 3, characterized in that: The casing is provided with an inspection door, a control panel, a status display panel and a main control computer. The main control computer is connected to and controls the moisture detection device, the control panel and the status display panel.

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