Graphite boat assembly machine
By designing a graphite boat assembly machine and using automated equipment and components, the problems of low efficiency and easy damage of graphite boat and sheet assembly were solved, and efficient and standardized boat and sheet assembly was achieved.
Patent Information
- Application Number
- CN202422891081.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the prior art, the assembly efficiency of graphite boats and sheets is low and easily damaged, and the manual operation is not standardized.
A graphite boat assembly machine was designed, which included a main frame, a boat transfer machine assembly, a feeding trolley, a centering calibration table, a ceramic ring loading assembly and a boat assembly assembly. Automated equipment was used to position, move and assemble the boat, and automated operation was achieved using components such as servo motors, synchronous pulleys, cylinders and clamps.
The automatic assembly of graphite boats and sheets is realized, which improves work efficiency, reduces manpower consumption, and ensures the standardization of operations and the protection of the boats and sheets.
Smart Images
Figure CN223386219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic equipment, in particular to a graphite boat assembly machine. Background Art
[0002] A graphite boat is a carrier used for anti-reflection coating of solar cells. It consists of multiple parallel plates. Ceramic rods pass through the plates and are secured with nuts at both ends. Ceramic spacers are installed between the plates. After multiple coatings, the graphite boat requires periodic disassembly, replacement of the anchor points on each plate, and subsequent reassembly. Conventional methods typically involve manual assembly of the plates, resulting in low efficiency and the risk of damage to the plates if not performed correctly. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems in the related art to a certain extent. To this end, one purpose of the present invention is to provide a graphite boat assembly machine that saves manpower and improves work efficiency.
[0004] The graphite boat assembly machine proposed in the utility model includes a main frame, a boat piece transfer machine assembly is fixed in the middle of the top of the main frame, a feeding trolley fixed to the main frame is provided below the boat piece transfer machine assembly, a centering calibration table is fixed in the middle of the main frame, a ceramic ring loading assembly is fixed on the side of the main frame, and a boat piece assembly assembly away from the feeding trolley is fixed inside the main frame;
[0005] The boat assembly assembly includes a support frame, a ceramic rod clamp assembly and a synchronous lifter;
[0006] The synchronous lifter includes a motor bracket fixedly connected to the main frame, a servo motor is threadedly connected to the top of the motor bracket, a screw is inserted into the top of the motor bracket, the servo motor and the bottom of the screw are fixed with mutually meshing synchronous pulleys, a ceramic rod clamp assembly is fixed to the top of the support, and fixed blocks that cooperate with the screw are fixed at both ends of the support frame.
[0007] Preferably, the ceramic rod clamp assembly includes a frame, an upper telescopic cylinder and a lower telescopic cylinder are fixed to the upper and lower parts of the frame respectively, and ceramic rod clamps are fixed to the output ends of the upper telescopic cylinder and the lower telescopic cylinder.
[0008] Preferably, a lifting mechanism is fixed on the top of the main frame, a boat is placed on the top of the lifting mechanism, and a plurality of ceramic rods passing through the boat are inserted into the top of the lifting mechanism.
[0009] Preferably, a pair of pads are fixed to both left and right ends of the support frame, and the interiors of the pads are movably connected to the second guide rail fixedly connected to the main frame.
[0010] Preferably, a first guide rail is fixed in the middle of the top of the main frame, a lifting mechanism is movably connected to the top of the first guide rail, a transverse movement mechanism cooperating with the lifting mechanism is fixed to the top of the first guide rail, a rotating assembly is fixed at the bottom center of the lifting mechanism, and a boat suction cup is fixed to the rotating end of the rotating assembly.
[0011] Preferably, the ceramic ring loading assembly includes a ceramic ring vibration disk, a ceramic ring divider, a linear module and a material picking clamp. The bottom of the ceramic ring vibration disk is fixed with a support seat fixedly connected to the main frame, and the top of the support seat is fixed with a ceramic ring divider that cooperates with the ceramic ring vibration disk. The base of the linear module is fixedly connected to the main frame, and the top of the linear module is fixed to the bottom of the material picking clamp.
[0012] The beneficial effects of the present invention are as follows: due to the adoption of the above technical solution, the traditional manual operation mode is replaced, the automation of the assembly of the graphite boat and the boat sheet is realized, manpower is saved, and the work efficiency and the standardization of the operation are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the graphite boat assembly machine proposed in the utility model.
[0014] Figure 2 This is a schematic diagram of the graphite boat assembly machine proposed in the present invention without the main frame structure.
[0015] Figure 3 This is a schematic diagram of the main frame structure of the graphite boat assembly machine proposed in the present utility model.
[0016] Figure 4 This is a schematic structural diagram of the boat piece transplanter component of the graphite boat assembly machine proposed in the utility model.
[0017] Figure 5 This is a schematic structural diagram of the ceramic ring feeding assembly of the graphite boat assembly machine proposed in the present utility model.
[0018] Figure 6 This is a schematic diagram of the structure of the boat sheet assembly component of the graphite boat assembly machine proposed in the utility model.
[0019] Figure 7 This is a structural schematic diagram of the ceramic rod clamp assembly of the graphite boat assembly machine proposed by the utility model.
[0020] In the figure: 1. Main frame; 2. Boat transplanter assembly; 3. Feeding trolley; 4. Centering calibration table; 5. Ceramic ring loading assembly; 6. Boat assembly assembly; 7. First guide rail; 8. Lifting mechanism; 9. Transverse movement mechanism; 10. Rotating assembly; 11. Boat suction cup; 12. Ceramic ring vibration plate; 13. Ceramic ring dividing material; 14. Linear module; 15. Material picking clamp; 16. Lifting mechanism; 17. Support frame; 18. Ceramic rod clamp assembly; 19. Boat; 20. Ceramic rod; 21. Motor bracket; 22. Servo motor; 23. Screw; 24. Fixed block; 25. Spacer; 26. Second guide rail; 27. Frame; 28. Upper telescopic cylinder; 29. Lower telescopic cylinder; 30. Ceramic rod clamp. DETAILED DESCRIPTION
[0021] Reference Figure 1-7 The graphite boat assembly machine includes a main frame 1, and a boat piece transfer machine component 2 is fixed in the top middle of the main frame 1. The boat piece 19 can be driven to move in multiple directions through the boat piece transfer machine component 2. A feeding trolley 3 fixed to the main frame 1 is provided below the boat piece transfer machine component 2. The feeding trolley 3 is manually pushed into the main frame 1, and the feeding trolley 3 and the main frame 1 are positioned at the same time. A centering calibration platform 4 is fixed in the middle of the main frame 1, and the centering calibration platform 4 centers the boat piece 19 to facilitate the discharge of the boat piece transfer machine component 2. A ceramic ring loading component 5 is fixed on the side of the main frame 1, and a spacer is placed between the two boat pieces 19 through the ceramic ring loading component 5. A boat piece assembly component 6 away from the feeding trolley 3 is fixed inside the main frame 1, and the boat piece assembly component 6 is used to ensure that the position of the boat piece is stable.
[0022] The boat assembly component 6 includes a pair of support frames 17 fixedly connected to the main frame 1, a ceramic rod clamp assembly 18 and a synchronous lifter, the synchronous lifter includes a motor bracket 21 fixedly connected to the main frame 1, the top of the motor bracket 21 is threadedly connected to a servo motor 22, and a screw rod 23 is inserted into the top of the motor bracket 21. The bottoms of the servo motor 22 and the screw rod 23 are both provided with mutually meshing synchronous pulleys. The rotation of the servo motor 22 drives the two synchronous pulleys to rotate, and the rotation of the synchronous pulley drives the screw rod 23 to rotate. The top of the support frame 17 is threaded with a ceramic rod clamp assembly 18, and fixed blocks 24 that cooperate with the screw rod 23 are fixed at both ends. The rotation of the screw rod 23 drives the fixed block 24 and the support frame 17 to move up and down, so that the height of the ceramic rod clamp assembly 18 can be adjusted according to the height of the stacking of the boat pieces 19, so that the ceramic rod clamp assembly 18 is always in the same plane with the topmost boat piece 19. The ceramic rod clamp assembly 18 includes a frame 27, and the upper and lower parts of the frame 27 are respectively threadedly connected with an upper telescopic cylinder 28 and a lower telescopic cylinder 29. The output ends of the upper telescopic cylinder 28 and the lower telescopic cylinder 29 are fixed with ceramic rod clamps 30. The upper telescopic cylinder 28 extends the ceramic rod clamp 30 to clamp the ceramic rod 20, and the lower telescopic cylinder 29 retracts. When one layer is accumulated, the lower telescopic cylinder 29 extends the ceramic rod clamp 30 to clamp the ceramic rod 20, and the upper telescopic cylinder 28 retracts. The double-layer ceramic rod clamps 30 work alternately when the spacer is installed on the boat piece 19 to ensure that the position of the ceramic rod 20 is stable. A lifting mechanism 16 is fixed to the top of the main frame 1, and a boat piece 19 is placed on the top of the lifting mechanism 16. Several ceramic rods 20 that pass through the boat piece 19 are inserted into the top of the lifting mechanism 16. The ceramic rod 20 is manually rotated and fixed on the lifting mechanism 16, and the boat piece 19 passes through the ceramic rod 20 and is placed on the top of the lifting mechanism 16.
[0023] A pair of pads 25 are fixed at both ends of the support frame 17. The internal movably connected pads 25 are connected to the second guide rails 26 fixedly connected to the main frame 1. The pads 25 and the second guide rails 26 guide the movement of the support frame 17 to ensure the stability of the movement of the support frame 17.
[0024] The top middle thread of the main frame 1 is connected to the first guide rail 7, the top of the first guide rail 7 is movably connected to the lifting mechanism 8, the top of the first guide rail 7 is threadedly connected to the transverse movement mechanism 9 that cooperates with the lifting mechanism 8, the bottom center of the lifting mechanism 8 is threadedly connected to the rotating component 10, and the rotating end of the rotating component 10 is threadedly connected to the boat suction cup 11. The first guide rail 7, the lifting mechanism 8, the transverse movement mechanism 9, the rotating component 10 and the boat suction cup 11 are used to realize the X-axis transverse movement, Y-axis transverse movement, Z-axis lifting and lowering, and angular rotation of the boat 19.
[0025] The ceramic ring loading assembly 5 includes a ceramic ring vibration disk 12, a ceramic ring divider 13, a linear module 14 and a feeding clamp 15. The bottom of the ceramic ring vibration disk 12 is threadedly connected to a support seat threadedly connected to the main frame 1, and the top of the support seat is threadedly connected to the ceramic ring divider 13 that cooperates with the ceramic ring vibration disk 12. The base of the linear module 14 is threadedly connected to the main frame 1, and the top of the linear module 14 is threadedly connected to the bottom of the feeding clamp 15. The spacer is automatically loaded and sorted through the ceramic ring vibration disk 12. The feeding clamp 15 grabs the spacer and moves it to the specified position of the boat 19 for loading. Two groups of ceramic ring dividers 13 are installed at the discharge port of the ceramic ring vibration disk 12, which is convenient for the feeding clamp 15 to grab materials and save time. The linear module 14 drives the feeding clamp 15 to move.
[0026] When the device is used, the feeding trolley 3 is manually pushed into the main frame 1, and then the upper ceramic rod 20 is manually inserted into the top of the lifting mechanism 16. After the ceramic rod 20 is manually placed, the lower telescopic cylinder 29 needs to extend the ceramic rod clamp 30 to fix the ceramic rod 20, so that the boat piece transplanter assembly 2 can load the material. At this time, the boat piece transplanter assembly 2 takes out the boat piece 19 from the feeding trolley 3 and places it on the centering calibration table 4 for centering. The centered boat piece 19 is then placed on the boat piece assembly assembly 6 through the boat piece transplanter assembly 2. At this time, the ceramic ring vibration disk 12 discharges the material and transports it to the ceramic ring distributor 13. At this time, the material taking clamp 15 grabs the spacer and moves it to the specified position of the boat piece 19 for loading. After the boat piece transplanter assembly 2 is placed in the boat piece 19 and the material-taking clamping claw 15 grabs the spacer and moves it to the specified position of the boat piece 19 for loading, the synchronous lifter moves the ceramic rod clamping claw assembly 18 to the specified position. At this time, the upper telescopic cylinder 28 extends the ceramic rod clamping claw 30 to grab the ceramic rod 20, and the lower telescopic cylinder 29 retracts. When the boat piece 19 and the spacer are placed again, the lower telescopic cylinder 29 extends the ceramic rod clamping claw 30 to clamp the ceramic rod 20, and the upper telescopic cylinder 28 retracts. The upper telescopic cylinder 28 and the lower telescopic cylinder 29 work alternately when installing the spacer on the boat piece 19 to ensure that the position of the ceramic rod 20 is stable. Repeat the above steps in sequence until the material is full. At this time, the spacer is manually installed, the nut is manually locked, and the material is manually unloaded.
Claims
1. Graphite boat assembly machine, characterized by: The invention comprises a main frame (1), a boat piece transplanter assembly (2) is fixed in the middle of the top of the main frame (1), a feeding trolley (3) fixed to the main frame (1) is provided below the boat piece transplanter assembly (2), a centering calibration table (4) is fixed in the middle of the interior of the main frame (1), a ceramic ring loading assembly (5) is fixed on the side of the main frame (1), and a boat piece assembly assembly (6) away from the feeding trolley (3) is fixed inside the main frame (1); the boat piece assembly assembly (6) comprises a support frame (17), a ceramic rod clamp assembly (18), and a support frame (19). ) and a synchronous lifter; the synchronous lifter comprises a motor bracket (21) fixedly connected to the main frame (1), the top of the motor bracket (21) is threadedly connected to a servo motor (22), a screw rod (23) is inserted into the top of the motor bracket (21), the servo motor (22) and the bottom of the screw rod (23) are fixed with mutually meshing synchronous pulleys, the top of the support frame (17) is fixed with a ceramic rod clamp assembly (18), and the left and right ends of the support frame (17) are fixed with fixed blocks (24) that cooperate with the screw rod (23).
2. The graphite boat assembly machine according to claim 1, characterized in that: The ceramic rod clamp assembly (18) comprises a frame (27), an upper telescopic cylinder (28) and a lower telescopic cylinder (29) are fixed to the upper and lower parts of the frame (27), and ceramic rod clamps (30) are fixed to the output ends of the upper telescopic cylinder (28) and the lower telescopic cylinder (29).
3. The graphite boat assembly machine according to claim 1, characterized in that: A lifting mechanism (16) is fixed on the top of the main frame (1), a boat piece (19) is placed on the top of the lifting mechanism (16), and a plurality of ceramic rods (20) passing through the boat piece (19) are inserted into the top of the lifting mechanism (16).
4. The graphite boat assembly machine according to claim 1, characterized in that: A pair of cushion blocks (25) are fixed to both left and right ends of the support frame (17), and the cushion blocks (25) are internally movably connected to a second guide rail (26) fixedly connected to the main frame (1).
5. The graphite boat assembly machine according to claim 1, characterized in that: A first guide rail (7) is fixed in the middle of the top of the main frame (1), a lifting mechanism (8) is movably connected to the top of the first guide rail (7), a transverse movement mechanism (9) cooperating with the lifting mechanism (8) is fixed to the top of the first guide rail (7), a rotating assembly (10) is fixed at the bottom center of the lifting mechanism (8), and a boat suction cup (11) is fixed to the rotating end of the rotating assembly (10).
6. The graphite boat assembly machine according to claim 1, characterized in that: The ceramic ring feeding assembly (5) includes a ceramic ring vibration disk (12), a ceramic ring distributor (13), a linear module (14) and a material picking clamp (15), wherein the bottom of the ceramic ring vibration disk (12) is fixed with a support seat fixedly connected to the main frame (1), the top of the support seat is fixed with a ceramic ring distributor (13) matched with the ceramic ring vibration disk (12), the base of the linear module (14) is fixedly connected to the main frame (1), and the top of the linear module (14) is fixed to the bottom of the material picking clamp (15).