Anti-blocking device of integrated pump station

By introducing an automated clearing device into the integrated pump station, the problems of decreased water supply efficiency and low manual cleaning efficiency caused by impurities adsorbed by the filter holes were solved, automated cleaning and impurity collection were achieved, and the water supply efficiency and cleaning efficiency were improved.

CN223386760UActive Publication Date: 2025-09-26NANJING LANFANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422072155.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-09-26
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

After long-term use, the existing anti-blocking device will cause fine impurities and sludge to be adsorbed on the filter holes, reducing the water flow rate and affecting the water supply efficiency of the pump station. It also requires manual cleaning, which increases labor intensity and reduces cleaning efficiency.

Method used

A blockage removal device consisting of a processing box, an annular filter block, an arc-shaped slider and a servo motor was designed. The servo motor drives the arc-shaped cleaning block to automatically clean impurities and sludge adsorbed on the arc-surface filter screen, and the arc-shaped cleaning block and conical collection tube are used for automatic cleaning and impurity collection.

Benefits of technology

It realizes the automatic cleaning of impurities and sludge, ensures the water supply efficiency of the water pump inlet pipe, reduces manual labor, improves cleaning efficiency, and does not affect the normal operation of the pump station.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking device of an integrated pump station, which comprises a treatment box, the upper surface of the treatment box is fixedly connected with an outer gear ring, the inner wall of the treatment box is fixedly sleeved with an annular filter block, the outer surface of the annular filter block is provided with mounting grooves distributed in an annular array, and the inner wall of each mounting groove is fixedly provided with a cambered surface filter screen. An annular positioning sliding groove is formed in the outer surface of the annular filtering block, and the inner wall of the annular positioning sliding groove is slidably connected with an arc-shaped sliding block. According to the automatic cleaning device, impurities and sludge adsorbed on the cambered surface filter screen are automatically cleaned through the blockage cleaning device, so that the water supply efficiency of the water inlet pipe of the water pump is guaranteed, the manual labor force is reduced through automatic cleaning, and the working efficiency is further guaranteed through cleaning without shutdown; and the effects of collecting and uniformly treating cleaned impurities and sludge are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-blocking devices, in particular to an anti-blocking device for an integrated pump station. Background Art

[0002] The integrated pump station is a new type of equipment that integrates submersible pumps, pump station equipment, sewage removal screen equipment, control system and remote monitoring system. It has many advantages: high integration: multiple equipment and components are integrated into a compact box, saving installation space; convenient construction: greatly reducing the time and workload of on-site construction, usually only simple basic construction and equipment installation are required; high efficiency and energy saving: the use of advanced water pumps and control systems can achieve efficient operation and reduce energy consumption; high stability: after careful design and optimization, the operation is stable and reliable, and the probability of failure is reduced. Integrated pump stations are widely used in municipal drainage: used for the collection and transportation of urban rainwater and sewage, and to improve urban drainage systems. For example, in some old urban areas, drainage facilities are aging. By installing an integrated pump station, the drainage capacity can be effectively improved and the problem of waterlogging in the rainy season can be solved. The water inlet pipe of the existing integrated prefabricated pump station is generally filtered through a screen. Impurities and sludge may be blocked in the pipe, which may affect its use. There is a lack of an anti-blocking structure and device, which may be inconvenient to use.

[0003] For example, a Chinese patent document discloses an anti-blocking device for an integrated pump station (Announcement No.: CN212772764U). Although this patent provides a filter hole on the cylinder to filter the water flowing into the cylinder, and a spiral sewage discharge mechanism is provided in the cylinder to push the impurities and sludge remaining in the cylinder after filtration to the sewage outlet provided on the cylinder for discharge, the filtered water flows to the pump station water inlet pipe through structures such as a conical bucket and a bend pipe, thereby effectively filtering the water before it flows into the pump station water inlet pipe, preventing impurities in the water from causing pipe blockage after flowing into the pump station water inlet pipe. The impurities and sludge contained in the water are also discharged. Compared with traditional grille blocking, the device of the utility model has a spiral sewage discharge mechanism, which can quickly and thoroughly transport the impurities and sludge under the blockage and discharge them uniformly from the sewage outlet, avoiding blockage inside the cylinder and affecting the filtering effect and the normal operation of the filtering operation.

[0004] However, after long-term use, fine impurities and sludge will be adsorbed on the filter holes of the cylinder, thereby reducing the speed of water flow and affecting the water supply efficiency of the pump station. After a certain period of use, manual cleaning is required, which not only increases the labor intensity, but also greatly reduces the cleaning efficiency. Utility Model Content

[0005] The purpose of the present utility model is to provide an anti-blocking device for an integrated pump station to solve the problem raised in the above background technology that after long-term use, fine impurities and sludge in the existing anti-blocking equipment will be adsorbed on the filter holes of the cylinder, thereby reducing the speed of water flow, thereby affecting the water supply efficiency of the pump station, and after a certain period of use, manual cleaning is required, which not only increases the labor intensity but also greatly reduces the cleaning efficiency.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is an anti-blocking device for an integrated pump station, comprising a processing box, the upper surface of which is fixedly connected to an outer gear ring, an inner wall of which is fixedly sleeved with an annular filter block, the outer surface of which is provided with mounting grooves distributed in an annular array, an arc-surface filter screen fixedly mounted on the inner wall of the mounting groove, an annular positioning groove on the outer surface of the annular filter block, an arc-shaped slider slidably connected to the inner wall of the annular positioning groove;

[0008] The outer surface of the arc-shaped slider is provided with a clearing device, and the clearing device includes a arc-shaped mounting plate, and the inner surface of the arc-shaped mounting plate is fixedly connected to the outer surface of the arc-shaped slider.

[0009] Furthermore, a servo motor is fixedly mounted on the inner wall of the arc-shaped mounting plate, an output shaft of the servo motor is fixedly mounted on a rotating shaft via a coupling, and a driving gear is fixedly sleeved on the outer surface of one end of the rotating shaft.

[0010] Furthermore, the tooth surface of the driving gear meshes with the tooth surface of the outer gear ring, the upper surface of the arc-shaped mounting plate is fixedly connected to an L-shaped fixing block, the upper surface of the L-shaped fixing block is provided with a movable groove, and the inner walls on both sides of the movable groove are fixedly connected to guide rods.

[0011] Furthermore, a guide block is movably sleeved on the outer surface of the guide rod, and the outer surface of the guide block is slidingly connected to the inner wall of the movable groove. A side surface of the guide block is fixedly connected to a contraction spring, one end of the contraction spring is fixedly connected to the inner wall of one side of the movable groove, and the lower surface of the guide block is fixedly connected to a driving block.

[0012] Furthermore, the inner wall of the driving block is movably sleeved with symmetrically distributed limit rods, and one end of the two limit rods is fixedly connected to an arc-shaped cleaning block, the outer surface of the arc-shaped cleaning block contacts the inner wall of the annular filter block, and one side surface of the arc-shaped cleaning block contacts one side surface of the driving block.

[0013] Furthermore, the lower end of the annular filter block is fixedly connected to a conical collecting cylinder, the lower end of the conical collecting cylinder is fixedly connected to a sewage pipe, one end of the sewage pipe passes through and extends to the lower surface of the treatment box, and one side surface of the treatment box is fixedly connected to a pump station water inlet pipe.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] The utility model is provided with a clearing device, which realizes the automatic cleaning of impurities and sludge adsorbed on the curved filter screen, thereby ensuring the water supply efficiency of the water pump inlet pipe. The automatic cleaning reduces manual labor, and the cleaning without stopping the machine further ensures work efficiency, and has the effect of collecting and uniformly treating the cleaned impurities and sludge. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a schematic diagram of the main components of the utility model;

[0018] Figure 2 This is a three-dimensional diagram of the processing box structure of the utility model;

[0019] Figure 3 This is a three-dimensional diagram of the annular filter block structure of the utility model;

[0020] Figure 4 This is a three-dimensional diagram of the arc-shaped mounting plate structure of the utility model;

[0021] Figure 5 This is a three-dimensional diagram of the L-shaped fixing block structure of the utility model.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 1. Processing box; 2. Outer ring gear; 3. Annular filter block; 4. Mounting groove; 5. Arc filter screen; 6. Annular positioning slide; 7. Arc slider; 8. Arc mounting plate; 81. Servo motor; 82. Rotating shaft; 83. Drive gear; 84. L-shaped fixing block; 85. Movable groove; 86. Guide rod; 87. Guide block; 88. Retraction spring; 89. Drive block; 810. Limit rod; 811. Arc cleaning block; 812. Conical collecting cylinder; 813. Drain pipe; 814. Pump station water inlet pipe. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0028] See also Figure 1-Figure 5 As shown, this embodiment is an anti-blocking device for an integrated pump station, comprising a processing box 1, an outer gear ring 2 being fixedly connected to the upper surface of the processing box 1, an annular filter block 3 being fixedly sleeved on the inner wall of the processing box 1, the outer surface of the annular filter block 3 being provided with mounting grooves 4 distributed in an annular array, an arc-shaped filter screen 5 being fixedly mounted on the inner wall of the mounting groove 4, an annular positioning groove 6 being provided on the outer surface of the annular filter block 3, an arc-shaped slider 7 being slidably connected to the inner wall of the annular positioning groove 6;

[0029] The outer surface of the arc-shaped slider 7 is provided with a clearing device, and the clearing device includes a arc-shaped mounting plate 8 , the inner surface of the arc-shaped mounting plate 8 is fixedly connected to the outer surface of the arc-shaped slider 7 .

[0030] A servo motor 81 is fixedly mounted on the inner wall of the arc-shaped mounting plate 8, and a rotating shaft 82 is fixedly mounted on the output shaft of the servo motor 81 through a coupling. A driving gear 83 is fixedly sleeved on the outer surface of one end of the rotating shaft 82, and the tooth surface of the driving gear 83 meshes with the tooth surface of the outer gear ring 2. An L-shaped fixing block 84 is fixedly connected to the upper surface of the arc-shaped mounting plate 8, and a movable groove 85 is provided on the upper surface of the L-shaped fixing block 84. The inner walls on both sides of the movable groove 85 are fixedly connected with guide rods 86, and the outer surface of the guide rods 86 is movably sleeved with guide blocks 87. The outer surface of the guide block 87 is slidingly connected to the inner wall of the movable groove 85. A contraction spring 88 is fixedly connected to the surface of one side of the guide block 87, and one end of the contraction spring 88 is fixedly connected to the inner wall of one side of the movable groove 85. The lower surface of the guide block 87 is fixedly connected to the driving block 89.

[0031] Start the servo motor 81, and the servo motor 81 drives the driving gear 83 to rotate through the rotating shaft 82. The rotation of the driving gear 83 drives the arc-shaped slider 7 to slide within the annular positioning groove 6 through the meshing outer gear ring 2. The movement of the arc-shaped slider 7 drives the arc-shaped mounting plate 8 to rotate in a circle along the annular filter block 3. The movement of the L-shaped fixing block 84 of the arc-shaped mounting plate 8 moves. The movement of the L-shaped fixing block 84 drives the driving block 89 to perform a circular motion through the guide block 87. A handle for easy pulling is provided on one side of the driving block 89.

[0032] The inner wall of the driving block 89 is movably connected with a symmetrically distributed limit rod 810, and one end of the two limit rods 810 is fixedly connected to an arc-shaped cleaning block 811. The outer surface of the arc-shaped cleaning block 811 contacts the inner wall of the annular filter block 3, and one side surface of the arc-shaped cleaning block 811 contacts one side surface of the driving block 89. The lower end of the annular filter block 3 is fixedly connected to a conical collecting cylinder 812, and the lower end of the conical collecting cylinder 812 is fixedly connected to a sewage pipe 813. One end of the sewage pipe 813 passes through and extends to the lower surface of the treatment box 1. One side surface of the treatment box 1 is fixedly connected to a pump station water inlet pipe 814.

[0033] The arc surface of the arc cleaning block 811 is provided with elastic bristles, which facilitates the cleaning of impurities and sludge. The movement of the arc cleaning block 811 cleans the adsorbed impurities and sludge, and the cleaned impurities and sludge fall to the bottom of the conical collecting cylinder 812. The outer surface of the sewage pipe 813 is provided with a solenoid valve for controlling the connection, and by opening the solenoid valve of the sewage pipe 813, the collected impurities and sludge are discharged. The outer surface of the pump station water inlet pipe 814 is provided with a solenoid valve for controlling the connection.

[0034] By setting up a clearing device, it is possible to automatically clean the impurities and sludge adsorbed on the curved filter 5, thereby ensuring the water supply efficiency of the water pump inlet pipe. The automatic cleaning reduces manual labor, and the cleaning without stopping the machine further ensures work efficiency, and has the effect of collecting and uniformly treating the cleaned impurities and sludge.

[0035] Working principle: Step 1, the external water supply pipe adds water from above the annular filter block 3, and its impurities and sludge are intercepted in the annular filter block 3 by the arc filter 5. The filtered water enters the treatment interior, and then is transported to the pump station through the pump station inlet pipe 814 to supply water to the pump station. At the same time, the servo motor 81 is started to work, and the servo motor 81 drives the driving gear 83 to rotate through the rotating shaft 82. The rotation of the driving gear 83 drives the arc slider 7 to slide in the annular positioning groove 6 through the meshing outer gear ring 2. The movement of the arc slider 7 drives the arc mounting plate 8 to rotate in a circle along the annular filter block 3;

[0036] Step 2: The L-shaped fixing block 84 of the arc-shaped mounting plate 8 moves. The movement of the L-shaped fixing block 84 drives the driving block 89 to perform circular motion through the guide block 87. The driving block 89 drives the arc-shaped cleaning block 811 to perform circular motion through the cooperation of the limit rod 810. The movement of the arc-shaped cleaning block 811 cleans the impurities and sludge adsorbed on the surface of the arc-shaped filter screen 5. The cleaned impurities and sludge fall to the bottom of the conical collecting cylinder 812, and the collected impurities and sludge are discharged by opening the solenoid valve of the drain pipe 813.

[0037] Step three, when the arc cleaning block 811 needs to be replaced, hold the handle on one side of the driving block 89 and pull it. The movement of the driving block 89 drives the guide block 87 to move through the guide rod 86, so that the contraction spring 88 is stretched. At the same time, the inner wall of the driving block 89 moves away from the limit rod 810 to complete the disassembly of the arc cleaning block 811. During installation, pull the driving block 89 again to move so that it drives the guide block 87 to move through the guide rod 86. At this time, the contraction spring 88 is stretched, and the limit rod 810 is inserted into the inner wall of the driving block 89 and then the driving block 89 is released. The elastic force of the contraction spring 88 drives the driving block 89 to reset and move, thereby driving the arc cleaning block 811 to move and fit the inner wall of the annular filter block 3 through the movement of the driving block 89.

[0038] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0039] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An anti-blocking device for an integrated pump station, comprising a processing box (1), characterized in that: The upper surface of the processing box (1) is fixedly connected to an outer gear ring (2), the inner wall of the processing box (1) is fixedly sleeved with an annular filter block (3), the outer surface of the annular filter block (3) is provided with mounting grooves (4) distributed in an annular array, the inner wall of the mounting groove (4) is fixedly installed with a curved filter screen (5), the outer surface of the annular filter block (3) is provided with an annular positioning groove (6), and the inner wall of the annular positioning groove (6) is slidably connected with an arc-shaped slider (7); The outer surface of the arc-shaped slider (7) is provided with a clearing device, and the clearing device comprises an arc-shaped mounting plate (8), and the inner surface of the arc-shaped mounting plate (8) is fixedly connected to the outer surface of the arc-shaped slider (7).

2. The anti-blocking device of an integrated pump station according to claim 1, characterized in that: A servo motor (81) is fixedly mounted on the inner wall of the arc-shaped mounting plate (8); an output shaft of the servo motor (81) is fixedly mounted on a rotating shaft (82) via a coupling; and a driving gear (83) is fixedly sleeved on the outer surface of one end of the rotating shaft (82).

3. The anti-blocking device of an integrated pump station according to claim 2, characterized in that: The tooth surface of the driving gear (83) meshes with the tooth surface of the outer gear ring (2); the upper surface of the arc-shaped mounting plate (8) is fixedly connected to an L-shaped fixing block (84); the upper surface of the L-shaped fixing block (84) is provided with a movable groove (85); the inner walls on both sides of the movable groove (85) are fixedly connected to guide rods (86).

4. The anti-blocking device of an integrated pump station according to claim 3, characterized in that: The outer surface of the guide rod (86) is movably sleeved with a guide block (87), the outer surface of the guide block (87) is slidably connected to the inner wall of the movable groove (85), a side surface of the guide block (87) is fixedly connected to a contraction spring (88), one end of the contraction spring (88) is fixedly connected to the inner wall of one side of the movable groove (85), and the lower surface of the guide block (87) is fixedly connected to a driving block (89).

5. The anti-blocking device of the integrated pump station according to claim 4, characterized in that: The inner wall of the driving block (89) is movably sleeved with symmetrically distributed limiting rods (810), and one end of each of the two limiting rods (810) is fixedly connected to an arc-shaped cleaning block (811), the outer surface of the arc-shaped cleaning block (811) contacts the inner wall of the annular filter block (3), and one side surface of the arc-shaped cleaning block (811) contacts the one side surface of the driving block (89).

6. The anti-blocking device of the integrated pump station according to claim 5, characterized in that: The lower end of the annular filter block (3) is fixedly connected to a conical collecting cylinder (812), and the lower end of the conical collecting cylinder (812) is fixedly connected to a sewage discharge pipe (813). One end of the sewage discharge pipe (813) passes through and extends to the lower surface of the treatment box (1). One side surface of the treatment box (1) is fixedly connected to a pump station water inlet pipe (814).

Citation Information

Patent Citations

  • Anti-blocking device of integrated pump station

    CN212772764U