Novel air conditioner pipeline sealing performance water detection adjustable multipurpose tool
By designing an adjustable water-tightness inspection tool for air-conditioning pipelines, the problem of low production efficiency caused by the diversity of pipeline specifications was solved, efficient leak detection operations and resource optimization were achieved, production efficiency was improved, and costs were reduced.
Patent Information
- Application Number
- CN202422683498.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In existing air-conditioning pipeline leak detection tooling, the spacing between the pipeline plug and the pipeline buckle is fixed, which makes it difficult to adapt to the diverse specifications of air-conditioning pipelines, resulting in low production efficiency and waste of resources.
A new type of adjustable multi-purpose tooling for water-tightness inspection of air-conditioning pipelines is designed. It adopts a plug adjustment piece, a fixing seat, a pipeline plug and a pipeline buckle. The distance between the plug and the buckle is adjusted through elastic connecting parts, and the adjusting screw and locking nut are used to achieve stepless adjustment. The locking force is ensured by combining elastic parts.
It has achieved adaptive adjustment to different air-conditioning pipeline specifications, reduced the types of tooling and floor space, improved production efficiency by more than 5%, extended the service life of tooling to more than 2 years, and reduced costs and resource waste.
Smart Images
Figure CN223389372U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of air-conditioning pipeline detection, and in particular to a novel multi-purpose tool for water-tightness detection of air-conditioning pipelines with adjustable sealing properties. Background Art
[0002] The automotive air conditioning system assembly includes air conditioning pipes, evaporator / condenser cores, air conditioning box assemblies, etc. Each air conditioning assembly requires at least three connecting pipes. Due to the differences in each vehicle model, the thickness of the air conditioning pipes and the thickness and interface size requirements of the pressure plates connecting the two ends are also different, resulting in a wide range of pipe specifications. In addition, to ensure the sealing quality of the pipes, 100% sealing testing must be carried out using corresponding leak detection tools.
[0003] The leak detection tools currently used on site include pipe plugs and pipe buckles. The pipe plugs are mainly used to seal the ends of the pipelines to be inspected, while the pipe buckles are used to clamp and fix the pipelines to be inspected. However, the spacing between the pipe plugs and the pipe buckles in common leak detection tools is fixed, which makes it difficult to adapt to the diverse specifications of air-conditioning pipelines. For example, there are more than 15,000 common air-conditioning pipeline specifications, and the lengths and sizes are also different. Generally, pipe plugs of different lengths and specifications need to be designed specifically. If the outsourcing cost is high, and a large number of tooling racks are required to store a variety of pipe plugs, a large production site will be occupied. More importantly, since there are many varieties of pipe plugs and they are very similar, they can easily be mixed up if you are not careful. It takes a lot of time to find the corresponding tooling when the variety is changed, which affects production efficiency. Utility Model Content
[0004] This application provides a new multi-purpose tool for adjusting the water tightness of air-conditioning pipes to improve the following technical problems:
[0005] The distance between the pipe plug and the pipe buckle in common leak detection tools is fixed, which makes it difficult to adapt to the diverse specifications of air-conditioning pipes.
[0006] In the first aspect, the present application provides a novel multi-purpose tool for adjusting the water tightness of air-conditioning pipes, which adopts the following technical solutions:
[0007] The cam is adapted to move the first and second ends of the pipe into engagement with the first end of the pipe and the second end of the pipe, the cam being adapted to move the first and second ends of the pipe relative to each other.
[0008] In a feasible technical solution of the present application, the plug adjustment part includes an adjusting screw and a locking nut, the adjusting screw is threadedly assembled and passes through the middle of the fixed seat, the pipe plug is fixed to one end of the adjusting screw, the locking nut is threadedly assembled on the adjusting screw, and the locking nut and the pipe plug are respectively located on both sides of the fixed seat.
[0009] In a feasible technical solution of the present application, the main body of the fixing seat is an aluminum block, a through hole is provided in the middle of the aluminum block, a stainless steel internal threaded sleeve is fixed in the through hole, and the adjusting screw is threadedly assembled in the stainless steel internal threaded sleeve.
[0010] In a feasible technical solution of the present application, the length of the internal thread of the stainless steel internal thread sleeve is between 15 and 25 mm.
[0011] In a feasible technical solution of the present application, the first elastic connecting part includes a first connecting plate, a first pressing plate, a first guide column and a first elastic member, the first buckle head is vertically connected to the end of the first connecting plate, the first guide column is vertically connected between the first connecting plate and the first pressing plate, the first elastic member is clamped between the first pressing plate and one side of the fixed seat, the first connecting plate is located on the other side of the fixed seat, and the first guide column is slidably assembled and passes through the fixed seat.
[0012] In a feasible technical solution of the present application, the first guide pillars and the first elastic members are provided in multiple groups and are arranged in a one-to-one correspondence, and the first elastic member is a spring and is sleeved on the first guide pillars.
[0013] In a feasible technical solution of the present application, the second elastic connecting part includes a second connecting plate, a second pressing plate, a second guide column and a second elastic member, the second buckle head is vertically connected to the end of the second connecting plate, the second guide column is vertically connected between the second connecting plate and the second pressing plate, the second elastic member is clamped between the second pressing plate and one side of the fixed seat, the second connecting plate is located on the other side of the fixed seat, and the second movable rod is slidably assembled and passes through the fixed seat.
[0014] In a feasible technical solution of the present application, the second guide pillars and the second elastic members are provided in multiple groups and are arranged in a one-to-one correspondence, and the second elastic member is a spring and is sleeved on the second guide pillars.
[0015] In summary, this application includes at least one of the following beneficial technical effects:
[0016] The purpose of adjusting the distance between the pipe plug and the pipe buckle is achieved through the plug adjustment part. The first elastic connection part and the second elastic connection part can also effectively ensure the smooth opening and closing of the pipe buckle to ensure the locking force of the pipeline to be inspected, thereby realizing normal leak detection operation. The tooling of the present application can replace at least 9 original models of tooling, and the service life can be increased from the original 3 months to more than 2 years, which greatly reduces the types and quantities of tooling to be processed. After adopting the new tooling scheme of the present application, the investment cost of the tooling frame and tooling material box is less than 20% of the original, and the floor space is greatly reduced. When replacing and testing similar products, only the position of the pipe plug needs to be slightly adjusted, and there is no need to spend time looking for the corresponding plug and unloading / installing operations, which can improve production efficiency by more than 5%. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0018] Figure 1 It is a structural schematic diagram of a new multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to an embodiment of the present application.
[0019] Description of reference numerals:
[0020] 1. Fixed seat; 11. Aluminum block; 12. Stainless steel internal thread sleeve;
[0021] 2. Pipeline plug;
[0022] 3. Pipe buckle; 31. First buckle head; 32. Second buckle head;
[0023] 4. Plug adjustment piece; 41. Adjusting screw; 42. Locking nut;
[0024] 5. First elastic connecting portion; 51. First connecting plate; 52. First pressing plate; 53. First guide post; 54. First elastic member;
[0025] 6. Second elastic connecting portion; 61. Second connecting plate; 62. Second pressing plate; 63. Second guide column; 64. Second elastic member. DETAILED DESCRIPTION
[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0027] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.
[0028] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0030] The following is combined with Figure 1 This application is described in further detail.
[0031] The embodiment of the present application discloses a novel multi-purpose tool for water-tightness inspection of air-conditioning pipelines. Figure 1The new multi-purpose tool for adjusting the sealing of air-conditioning pipelines with water inspection includes a fixing seat 1, a pipeline plug 2, a pipeline buckle 3 and a plug adjusting piece 4. The plug adjusting piece 4 is installed on the fixing seat 1. The pipeline plug 2 is arranged at one end of the plug adjusting piece 4. The pipeline buckle 3 includes a first buckle head 31 and a second buckle head 32. A notch adapted to the pipeline to be inspected is provided on the side close to the first buckle head 31 and the second buckle head 32. The plug adjusting piece 4 is used to adjust the distance between the pipeline plug 2 and the pipeline buckle 3. The fixing seat 1 is provided with a notch adapted to the pipeline to be inspected. A first elastic connection part 5 is connected to the first buckle head part 31, and a second elastic connection part 6 is also provided on the fixed seat 1 to be connected to the second buckle head part 32. Pressing the first elastic connection part 5 and the second elastic connection part 6 inward at the same time can drive the first buckle head part 31 to separate from the second buckle head part 32. The elastic restoring force of the first elastic connection part 5 is used to drive the first buckle head part 31 to move toward the second buckle head part 32, and the elastic restoring force of the second elastic connection part 6 is used to drive the second buckle head part 32 to move toward the first buckle head part 31.
[0032] In this embodiment, the plug adjustment member 4 includes an adjusting screw 41 and a locking nut 42. The adjusting screw 41 is threadedly assembled and passes through the middle of the fixed seat 1. The pipe plug 2 is fixed to one end of the adjusting screw 41. The locking nut 42 is threadedly assembled on the adjusting screw 41, and the locking nut 42 and the pipe plug 2 are respectively located on both sides of the fixed seat 1.
[0033] The main body of the fixing seat 1 is an aluminum block 11, and a through hole is set in the middle of the aluminum block 11. A stainless steel internal thread sleeve 12 is fixed in the through hole. The adjusting screw 41 is threadedly assembled in the stainless steel internal thread sleeve 12. The internal thread length of the stainless steel internal thread sleeve 12 is between 15-25 mm.
[0034] The plug adjustment member 4 designed above has a simple structure and a stable connection. It can realize the purpose of infinitely adjusting the position of the pipeline plug 2 through threads, and is also relatively easy to operate.
[0035] In this embodiment, the first elastic connecting part 5 includes a first connecting plate 51, a first pressing plate 52, a first guide column 53 and a first elastic member 54. The first buckle part 31 is vertically connected to the end of the first connecting plate 51. The first guide column 53 is vertically connected between the first connecting plate 51 and the first pressing plate 52. The first elastic member 54 is clamped between the first pressing plate 52 and one side of the fixed seat 1. The first connecting plate 51 is located on the other side of the fixed seat 1. The first guide column 53 is slidably assembled and passes through the fixed seat 1.
[0036] Furthermore, there are multiple sets of first guide pillars 53 and first elastic members 54 that are arranged in a one-to-one correspondence. The first elastic member 54 is a spring and is sleeved on the first guide pillars 53 .
[0037] The first elastic connecting portion 5 designed as described above has a simple structure, stable operation, convenient pressing operation, and can automatically achieve the resetting and clamping work of the first buckle head portion 31 and the second buckle head portion 32 .
[0038] In this embodiment, the second elastic connecting part 6 includes a second connecting plate 61, a second pressing plate 62, a second guide column 63 and a second elastic member 64. The second buckle part 32 is vertically connected to the end of the second connecting plate 61. The second guide column 63 is vertically connected between the second connecting plate 61 and the second pressing plate 62. The second elastic member 64 is clamped between the second pressing plate 62 and one side of the fixed seat 1. The second connecting plate 61 is located on the other side of the fixed seat 1. The second movable rod is slidably assembled and passes through the fixed seat 1.
[0039] There are multiple sets of second guide pillars 63 and second elastic members 64 that are arranged in a one-to-one correspondence. The second elastic member 64 is a spring and is sleeved on the second guide pillars 63 .
[0040] The second elastic connecting portion 6 designed as above has a simple structure, stable operation, convenient pressing operation and can automatically realize the resetting and clamping work of the first buckle head portion 31 and the second buckle head portion 32.
[0041] In this embodiment, the first connecting plate 51 is provided with a first circular hole for the second guide post 63 to slide through, and the second connecting plate 61 is provided with a second circular hole for the first guide post 53 to slide through, wherein the second guide post 63 and the first guide post 53 each have two, so that the first circular hole and the second circular hole each have two, and the diameters of the first circular hole and the second circular hole are larger than the spring, the two first circular holes are located on one diagonal line of a rectangle, and the two second circular holes are located on the other diagonal line of the above rectangle, thereby realizing the staggered and separate arrangement of the second guide post 63 and the first guide post 53.
[0042] The working principle and usage process of the novel multi-purpose adjustable water-tightness inspection tool for air-conditioning pipes in the embodiment of the present application are roughly as follows:
[0043] Press the first pressing plate 52 and the second pressing plate 62 inward at the same time to make the first buckle head 31 and the second buckle head 32 move backwards, that is, the pipeline buckle 3 deviates from the front of the pipeline plug 2, and connect the pipeline plug 2 with the interface of the pipeline to be inspected. Loosen the first pressing plate 52 and the second pressing plate 62. Under the action of the spring, the first buckle head 31 and the second buckle head 32 move toward each other to lock the pipeline to be inspected. Then put it into the water tank, start the equipment, and pass 3.5MPa air to maintain the pressure for 1 minute. Observe whether there are bubbles to determine whether the sealing is qualified.
[0044] The beneficial technical effects of the novel multi-purpose tool for adjusting the sealing performance of air-conditioning pipes using water-tightness inspection according to the embodiment of the present application are as follows:
[0045] The purpose of adjusting the distance between the pipeline plug 2 and the pipeline buckle 3 is achieved through the plug adjustment part 4. The first elastic connection part 5 and the second elastic connection part 6 can also effectively ensure the smooth opening and closing of the pipeline buckle 3 to provide a locking force on the pipeline to be inspected, thereby realizing normal leak detection operation. The tooling of the present application can replace at least the original 9 types of tooling, and the service life can be increased from the original 3 months to more than 2 years, which greatly reduces the types and quantities of tooling to be processed. After adopting the new tooling scheme of the present application, the investment cost of the tooling frame and tooling material box is less than 20% of the original, and the floor space is greatly reduced. When replacing and inspecting similar products, only the position of the pipeline plug 2 needs to be slightly adjusted, and there is no need to spend time looking for the corresponding plug and unloading / installing operations, which can improve production efficiency by more than 5%.
[0046] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.
Claims
1. A new type of air conditioning pipeline sealing water detection adjustable multi-purpose tool, characterized by: The invention comprises a fixing seat (1), a pipeline plug (2), a pipeline buckle (3) and a plug adjusting member (4), wherein the plug adjusting member (4) is mounted on the fixing seat (1), the pipeline plug (2) is arranged at one end of the plug adjusting member (4), the pipeline buckle (3) comprises a first buckle portion (31) and a second buckle portion (32), a notch adapted to fit the pipeline to be inspected is provided on a side adjacent to the first buckle portion (31) and the second buckle portion (32), the plug adjusting member (4) is used to adjust the distance between the pipeline plug (2) and the pipeline buckle (3), and a gap is provided on the fixing seat (1) to be aligned with the first buckle portion (31). 1), and the fixing seat (1) is further provided with a second elastic connecting portion (6) connected to the second buckle portion (32). Pressing the first elastic connecting portion (5) and the second elastic connecting portion (6) inward at the same time can drive the first buckle portion (31) and the second buckle portion (32) to separate. The elastic restoring force of the first elastic connecting portion (5) is used to drive the first buckle portion (31) to move toward the second buckle portion (32), and the elastic restoring force of the second elastic connecting portion (6) is used to drive the second buckle portion (32) to move toward the first buckle portion (31).
2. The new multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 1 is characterized in that: The plug adjustment member (4) comprises an adjusting screw (41) and a locking nut (42); the adjusting screw (41) is threadedly assembled and passes through the middle of the fixing seat (1); the pipeline plug (2) is fixed to one end of the adjusting screw (41); the locking nut (42) is threadedly assembled on the adjusting screw (41); and the locking nut (42) and the pipeline plug (2) are respectively located on both sides of the fixing seat (1).
3. The new multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 2 is characterized in that: The main body of the fixing seat (1) is an aluminum block (11), a through hole is provided in the middle of the aluminum block (11), a stainless steel internal thread sleeve (12) is fixed in the through hole, and the adjusting screw rod (41) is threadedly assembled in the stainless steel internal thread sleeve (12).
4. The new multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 3 is characterized in that: The length of the inner thread of the stainless steel internal thread sleeve (12) is between 15 and 25 mm.
5. The new multi-purpose tool for adjusting the water tightness of air-conditioning pipelines according to claim 1 is characterized in that: The first elastic connecting portion (5) includes a first connecting plate (51), a first pressing plate (52), a first guide column (53) and a first elastic member (54), the first buckle portion (31) is vertically connected to the end of the first connecting plate (51), the first guide column (53) is vertically connected between the first connecting plate (51) and the first pressing plate (52), the first elastic member (54) is clamped between the first pressing plate (52) and one side of the fixing seat (1), the first connecting plate (51) is located on the other side of the fixing seat (1), and the first guide column (53) is slidably assembled and passes through the fixing seat (1).
6. The novel multi-purpose tool for water-tightness inspection of air-conditioning pipelines according to claim 5 is characterized in that: The first guide pillars (53) and the first elastic members (54) are provided in multiple groups and are arranged in a one-to-one correspondence; the first elastic member (54) is a spring and is sleeved on the first guide pillar (53).
7. The novel multi-purpose tool for water-tightness inspection of air-conditioning pipelines according to claim 1 is characterized in that: The second elastic connecting portion (6) includes a second connecting plate (61), a second pressing plate (62), a second guide column (63) and a second elastic member (64); the second buckle portion (32) is vertically connected to the end of the second connecting plate (61); the second guide column (63) is vertically connected between the second connecting plate (61) and the second pressing plate (62); the second elastic member (64) is clamped between the second pressing plate (62) and one side of the fixing seat (1); the second connecting plate (61) is located on the other side of the fixing seat (1); and the second movable rod is slidably assembled and passes through the fixing seat (1).
8. The novel multi-purpose tool for water-tightness inspection of air-conditioning pipelines according to claim 7 is characterized in that: The second guide pillars (63) and the second elastic members (64) are provided in multiple groups and are arranged in a one-to-one correspondence. The second elastic member (64) is a spring and is sleeved on the second guide pillar (63).