Compression resistance testing equipment for thin-wall stainless steel water pipe

Abstract

The utility model discloses thin-wall stainless steel water pipe compression resistance testing equipment which comprises a bottom plate, a testing water pipe is arranged above the bottom plate, the testing water pipe is slidably connected in a limiting sleeve, a testing mechanism is arranged at the right end of the testing water pipe, the testing mechanism comprises a square cylinder and a square rod, a contact sensor is fixedly installed in the square rod, and the contact sensor is connected with the limiting sleeve. A mounting plate is fixedly mounted at one end, away from the square cylinder, of the square rod, and a distance measuring sensor is fixedly mounted on the mounting plate and is used for measuring the distance of the inner wall of the test water pipe, so that the contact sensor is close to the inner wall of the test water pipe but not in contact with the inner wall after being driven. According to the pressure resistance testing equipment for the thin-wall stainless steel water pipe, the problems of low testing precision, complicated operation, low testing efficiency and the like in the prior art are effectively solved, and particularly, the high-precision testing requirement of the thin-wall stainless steel water pipe which is made of a special material can be met by the pressure resistance testing equipment for the thin-wall stainless steel water pipe.

Description

Technical Field

[0001] The utility model relates to the technical field of thin-wall stainless steel water pipe testing, in particular to a thin-wall stainless steel water pipe pressure resistance testing device. Background Art

[0002] With the continuous development of modern architecture and industry, thin-walled stainless steel water pipes are widely used due to their excellent corrosion resistance, high strength, and long service life. However, in actual use, the compressive performance of thin-walled stainless steel water pipes is crucial, as it is directly related to the safety and stability of the water pipe system. Therefore, testing the compressive performance of thin-walled stainless steel water pipes is particularly important.

[0003] While some water pipe compression testing equipment currently exists on the market, these devices often suffer from low accuracy, complex operation, and low efficiency. This is particularly true for thin-walled stainless steel pipes, a material of particular concern. Traditional testing equipment often fails to meet the high-precision testing requirements. Therefore, developing a compression testing device specifically for thin-walled stainless steel pipes to improve both accuracy and efficiency is crucial. Utility Model Content

[0004] The purpose of the utility model is to provide a thin-walled stainless steel water pipe pressure resistance testing device, aiming to solve the problems of low testing accuracy, complicated operation, and low testing efficiency in the existing technology, especially for thin-walled stainless steel water pipes, which are made of special materials, to provide a device that can meet its high-precision testing requirements.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a thin-walled stainless steel water pipe pressure testing equipment, including a base plate, a test water pipe is arranged above the base plate, the test water pipe is slidably connected to the inside of the limit sleeve, and a testing mechanism is arranged at the right end of the test water pipe, the testing mechanism includes a square tube and a square rod, a contact sensor is fixedly installed inside the square rod, a mounting plate is fixedly installed on the end of the square rod away from the square tube, and a distance measuring sensor is fixedly installed on the mounting plate, and the distance measuring sensor is used to measure the distance of the inner wall of the test water pipe, so that after driving, the contact sensor is close to the inner wall of the test water pipe but does not contact its inner wall.

[0006] Preferably, in the above-mentioned thin-walled stainless steel water pipe pressure testing equipment, the square cylinder is fixedly mounted on the vertical plate, the vertical plate is fixedly mounted on the bottom plate, a reduction motor is fixedly mounted on the square cylinder, and a bidirectional screw is fixedly mounted on the output end of the reduction motor.

[0007] Preferably, in the above-mentioned thin-walled stainless steel water pipe pressure testing equipment, the bidirectional screw rod is rotatably connected to the interior of the square cylinder, and a slider is threadedly connected to the bidirectional screw rod.

[0008] Preferably, in the above-mentioned thin-walled stainless steel water pipe pressure testing equipment, the slider is slidably connected to the inner wall of the square tube, and the slider is fixedly connected to the end of the square rod away from the distance measuring sensor.

[0009] Preferably, the above-mentioned thin-walled stainless steel water pipe pressure testing equipment, wherein a U-shaped frame is fixedly installed on the upper surface of the base plate, an electric push rod is fixedly installed on the inner wall of the U-shaped frame, and a clamping plate is fixedly installed on one end of the electric push rod close to the test water pipe, and a pressure sensor is fixedly installed on one side of the clamping plate close to the test water pipe.

[0010] Preferably, in the above-mentioned thin-walled stainless steel water pipe compression testing equipment, a support frame is fixedly installed on the limiting sleeve, and the support frame is fixedly installed on the bottom plate.

[0011] The advantages and beneficial effects of the utility model are:

[0012] The utility model provides a thin-walled stainless steel water pipe pressure resistance testing device, which effectively solves the problems of low testing accuracy, complicated operation, and low testing efficiency in the prior art. In particular, for thin-walled stainless steel water pipes, which are made of special materials, the utility model can meet their high-precision testing needs. Specifically, the contact sensor and the distance sensor in the equipment cooperate with each other to accurately monitor the deformation of the water pipe during the pressure process without damaging the inner wall of the water pipe. At the same time, the pressure sensor can monitor and record the pressure data of the outer wall of the water pipe with high precision. This dual monitoring method significantly improves the accuracy and efficiency of the test, meets the needs of high-precision testing of thin-walled stainless steel water pipes, and thus effectively improves the safety and stability of the water pipe system.

[0013] The thin-walled stainless steel water pipe compression testing equipment of the utility model has a reasonable structural design and is easy to operate. The limit sleeve in the equipment is fixed to the base plate by a support frame, ensuring the stability of the test water pipe; the coordinated design of the electric push rod and the clamping plate enables the test water pipe to be clamped stably and conveniently; the reduction motor drives the bidirectional screw rod to rotate, thereby driving the slider and the square rod to move, realizing automatic and precise testing of the inner wall of the test water pipe. The entire testing process has a high degree of automation and is easy to operate, which effectively reduces the labor intensity of the operator and improves the testing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model when in use;

[0015] Figure 2 This is a three-dimensional structural diagram of the test water pipe, test mechanism, electric push rod, clamping plate, and pressure sensor of the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the square rod, contact sensor, mounting plate, and distance sensor in the test water pipe of the utility model;

[0017] Figure 4 It is a three-dimensional structural diagram of the testing mechanism of the utility model.

[0018] In the figure: 1. Base plate; 2. Support frame; 3. Limit sleeve; 4. Test water pipe; 5. Test mechanism; 501. Square cylinder; 502. Reducer motor; 503. Bidirectional screw rod; 504. Slider; 505. Square rod; 506. Contact sensor; 507. Mounting plate; 508. Distance sensor; 6. U-shaped frame; 7. Vertical plate; 8. Electric push rod; 9. Clamping plate; 10. Pressure sensor. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings and embodiments. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figures 1 to 4 As shown, a thin-walled stainless steel water pipe pressure test equipment includes a base plate 1, a test water pipe 4 is arranged above the base plate 1, the test water pipe 4 is slidably connected to the inside of the limit sleeve 3, and a test mechanism 5 is arranged at the right end of the test water pipe 4. The test mechanism 5 includes a square cylinder 501 and a square rod 505. A contact sensor 506 is fixedly installed inside the square rod 505, and a mounting plate 507 is fixedly installed on the end of the square rod 505 away from the square cylinder 501. A distance sensor 508 is fixedly installed on the mounting plate 507. The distance sensor 508 is used to measure the distance to the inner wall of the test water pipe 4, so that after driving, the contact sensor 506 is close to the inner wall of the test water pipe 4 but does not contact its inner wall.

[0021] The square tube 501 is fixedly mounted on the vertical plate 7 , the vertical plate 7 is fixedly mounted on the bottom plate 1 , a reduction motor 502 is fixedly mounted on the square tube 501 , and a bidirectional lead screw 503 is fixedly mounted on the output end of the reduction motor 502 .

[0022] The bidirectional screw rod 503 is rotatably connected to the interior of the square tube 501 , and a slider 504 is threadedly connected to the bidirectional screw rod 503 .

[0023] The slider 504 is slidably connected to the inner wall of the square tube 501 , and the slider 504 is fixedly connected to one end of the square rod 505 away from the distance measuring sensor 508 .

[0024] A U-shaped frame 6 is fixedly installed on the upper surface of the base plate 1, an electric push rod 8 is fixedly installed on the inner wall of the U-shaped frame 6, a clamping plate 9 is fixedly installed on one end of the electric push rod 8 close to the test water pipe 4, and a pressure sensor 10 is fixedly installed on one side of the clamping plate 9 close to the test water pipe 4.

[0025] The support frame 2 is fixedly mounted on the limiting sleeve 3 , and the support frame 2 is fixedly mounted on the base plate 1 .

[0026] like Figures 1 to 4 As shown, in some embodiments, two support frames 2 and two limiting sleeves 3 are provided, both disposed above the base plate 1, and are used together to limit the position of the test water pipe 4. Two electric push rods 8, clamping plates 9, and pressure sensors 10 are provided, all symmetrically disposed on the U-shaped frame 6. These two sets of clamping assemblies can simultaneously perform clamping tests on the test water pipe 4. Two sliders 504, square rods 505, contact sensors 506, mounting plates 507, and distance sensors 508 are provided, all disposed on the bidirectional screw 503. These two sets of testing assemblies are used to simultaneously test the inner wall of the test water pipe 4, such that, after actuation, the contact sensors 506 are close to the inner wall of the test water pipe 4 but do not contact it.

[0027] like Figures 1 to 4 As shown, in some embodiments, the thin-walled stainless steel water pipe pressure testing equipment includes components such as a base plate 1, a support frame 2, a limit sleeve 3, a test water pipe 4, a test mechanism 5, a U-shaped frame 6, an electric push rod 8, a clamping plate 9 and a pressure sensor 10.

[0028] During implementation, the test water pipe 4 to be tested is first placed inside the two limiting sleeves 3 , and the two limiting sleeves 3 are fixed on the bottom plate 1 through two supporting frames 2 respectively to ensure the stability of the test water pipe 4 .

[0029] Then, one end of the test water pipe 4 is pushed toward the test mechanism 5. The test mechanism 5 comprises a square cylinder 501 and a square rod 505. A contact sensor 506 is fixedly mounted inside the square rod 505. A mounting plate 507 is fixedly mounted on the end of the square rod 505 away from the square cylinder 501, and a distance sensor 508 is fixedly mounted on the mounting plate 507.

[0030] Next, the two electric push rods 8 on the U-shaped frame 6 are activated, and the two electric push rods 8 respectively push the two clamping plates 9 toward the test water pipe 4 until the pressure sensors 10 on the clamping plates 9 contact the outer wall of the test water pipe 4. At this point, no further pressure is applied, and the test water pipe 4 is simply clamped firmly.

[0031] Then, the reduction motor 502 mounted on the square tube 501 is started. The reduction motor 502 drives the bidirectional screw rod 503 to rotate inside the square tube 501. Since the bidirectional screw rod 503 is threadedly connected to the slider 504, and the slider 504 is slidably connected to the inner wall of the square tube 501, the slider 504 moves along the axial direction of the bidirectional screw rod 503 as it rotates.

[0032] The movement of the slider 504 drives the square rod 505 and its mounting plate 507 at one end toward the inner wall of the test water pipe 4. During this process, the distance sensor 508 on the mounting plate 507 continuously measures the distance to the inner wall of the test water pipe 4 to ensure that the contact sensor 506 inside the square rod 505 can be close to the inner wall of the test water pipe 4 without directly contacting it.

[0033] When the contact sensor 506 is close to the inner wall of the test water pipe 4, the electric push rod 8 starts to apply thrust, which puts pressure on the test water pipe 4. At the same time, the pressure sensor 10 starts to monitor and record the pressure data on the outer wall of the test water pipe 4.

[0034] Through the above-described implementation, the thin-walled stainless steel water pipe compression testing equipment of this embodiment enables simultaneous, high-precision monitoring of both the outer wall pressure and inner wall deformation of the water pipe. Pressure sensor 10 monitors outer wall pressure, while contact sensor 506 monitors inner wall deformation. This dual monitoring approach effectively improves test accuracy and efficiency, meeting the high-precision testing requirements for thin-walled stainless steel water pipes, a material often used for water pipes made of specialized materials.

[0035] Working Principle: During use, the test pipe 4 to be tested is first placed inside the retaining sleeve 3, which is secured to the base plate 1 via the support frame 2 to ensure the pipe's stability. Subsequently, one end of the test pipe 4 is pushed onto the testing mechanism 5. The electric push rod 8 on the U-shaped frame 6 is activated, pushing the clamping plate 9 toward the test pipe 4 until the pressure sensor 10 on the clamping plate 9 contacts the outer wall of the test pipe 4. At this point, no further pressure is applied, only the test pipe 4 is firmly clamped. The reduction motor 502 mounted on the square cylinder 501 is then activated. The reduction motor 502 drives the bidirectional screw 503 to rotate within the square cylinder 501. Because a slider 504 is threadedly connected to the bidirectional screw 503 and slidably connected to the inner wall of the square cylinder 501, the slider 504 moves axially along the rotation of the bidirectional screw 503. This movement of the slider 504 drives the square rod 505 and its mounting plate 507 at one end toward the inner wall of the test pipe 4. The distance sensor 508 fixedly mounted on the mounting plate 507 continuously measures the distance to the inner wall of the test water pipe 4 during movement to ensure that the contact sensor 506 inside the square rod 505 can be close to the inner wall of the test water pipe 4 but not in direct contact with it. In this way, the contact sensor 506 can accurately monitor the deformation of the water pipe during the pressure process without damaging the inner wall of the water pipe. At this time, the thrust of the electric push rod 8 is applied, and then the pressure sensor 10 begins to monitor and record the pressure data. In this way, the thin-walled stainless steel water pipe compression test equipment of the present invention can achieve synchronous and high-precision monitoring of the outer wall pressure and inner wall deformation of the water pipe, thereby effectively improving the test accuracy and efficiency and meeting the high-precision testing requirements of thin-walled stainless steel water pipes, such as special material water pipes.

[0036] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0037] It should be noted that the standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the inventor will not elaborate on them here.

[0038] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0039] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.

Claims

1. A thin-walled stainless steel water pipe compression tester, characterized by: The invention comprises a bottom plate (1), a test water pipe (4) is arranged above the bottom plate (1), the test water pipe (4) is slidably connected to the inside of a limit sleeve (3), a test mechanism (5) is arranged at the right end of the test water pipe (4), the test mechanism (5) comprises a square tube (501) and a square rod (505), a contact sensor (506) is fixedly installed inside the square rod (505), a mounting plate (507) is fixedly installed at one end of the square rod (505) away from the square tube (501), a distance sensor (508) is fixedly installed on the mounting plate (507), and the distance sensor (508) is used to measure the distance of the inner wall of the test water pipe (4), so that after driving, the contact sensor (506) is close to the inner wall of the test water pipe (4) but does not contact the inner wall.

2. The thin-walled stainless steel water pipe compression testing equipment according to claim 1, characterized in that: The square tube (501) is fixedly mounted on the vertical plate (7), the vertical plate (7) is fixedly mounted on the bottom plate (1), a reduction motor (502) is fixedly mounted on the square tube (501), and a bidirectional screw rod (503) is fixedly mounted on the output end of the reduction motor (502).

3. The thin-walled stainless steel water pipe compression testing equipment according to claim 2, characterized in that: The bidirectional screw rod (503) is rotatably connected to the interior of the square tube (501), and a slider (504) is threadedly connected to the bidirectional screw rod (503).

4. The thin-walled stainless steel water pipe compression testing equipment according to claim 3, characterized in that: The slider (504) is slidably connected to the inner wall of the square tube (501), and the slider (504) is fixedly connected to an end of the square rod (505) away from the distance measuring sensor (508).

5. The thin-walled stainless steel water pipe compression testing equipment according to claim 1, characterized in that: A U-shaped frame (6) is fixedly mounted on the upper surface of the base plate (1), an electric push rod (8) is fixedly mounted on the inner wall of the U-shaped frame (6), a clamping plate (9) is fixedly mounted on one end of the electric push rod (8) close to the test water pipe (4), and a pressure sensor (10) is fixedly mounted on one side of the clamping plate (9) close to the test water pipe (4).

6. The thin-walled stainless steel water pipe compression testing device according to claim 5, characterized in that: A support frame (2) is fixedly mounted on the limiting sleeve (3), and the support frame (2) is fixedly mounted on the base plate (1).

Images