Strength detection device for angle steel or channel steel
By designing a strength detection device including a base plate, a PLC controller and a pressure sensor, the problem of pressure resistance detection in the production of angle steel or channel steel is solved, and safe, accurate and fast strength detection is achieved. The structural design is convenient for assembly and maintenance.
Patent Information
- Application Number
- CN202422443790.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing technology lacks effective pressure resistance testing devices, which makes it difficult to conduct safe, accurate and fast strength testing during the production and processing of angle steel or channel steel.
A strength detection device including a base plate, a PLC controller, a pressure sensor, a hydraulic cylinder and multiple supporting components has been designed. The hydraulic system and pressure sensor are used to achieve precise pressure testing of angle steel or channel steel, and an early warning strobe light is provided for safety reminders.
It realizes safe, accurate and fast pressure testing of angle steel or channel steel, meets high-quality processing requirements, and the structure is easy to assemble and maintain.
Smart Images

Figure CN223389572U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production and application of angle steel or channel steel, and particularly relates to a strength detection device for angle steel or channel steel. Background Art
[0002] Angle steel, also known as angle iron, is a steel bar with two sides perpendicular to each other at 90-degree angles. It comes in equal and unequal leg angles. Made primarily from low-carbon square billets, angle steel is supplied as hot-rolled, normalized, or hot-rolled finished products. It's widely used in building and engineering structures, including beams, bridges, power towers, reactor towers, container racks, lifting machinery, transportation machinery, ships, industrial furnaces, and warehouse steel structures.
[0003] Channel steel is a long steel strip with a grooved cross-section. It is a carbon structural steel used in construction and machinery. It is a complex steel section with a grooved cross-section. Channel steel is primarily used in building structures, curtain wall construction, machinery and equipment, and vehicle manufacturing.
[0004] Because angle steel or channel steel needs to have good weldability, plastic deformability and withstand a certain mechanical strength, it is necessary to conduct compressive strength testing on it during the processing and production process of angle steel or channel steel.
[0005] Therefore, based on the above problems, the present invention provides a strength detection device for angle steel or channel steel. Utility Model Content
[0006] Purpose of the utility model: The purpose of the utility model is to provide a strength detection device for angle steel or channel steel to solve the pressure resistance detection problem existing in the current production and processing of angle steel or channel steel.
[0007] Technical solution: The strength detection device for angle steel or channel steel provided by the present invention comprises a bottom plate, a PLC controller and a pressure sensor, a set of vertical support plates are symmetrically arranged on the end faces of both ends of the bottom plate, the upper end faces of the vertical support plates are respectively connected to horizontal fixed plates, horizontal support parts are symmetrically arranged on the inner walls of the middle opposite surfaces of the set of vertical support plates, a hydraulic cylinder groove is arranged in the symmetric center line of the horizontal fixed plate, a hydraulic cylinder mounting frame is arranged on the horizontal fixed plate and above the hydraulic cylinder groove, a hydraulic cylinder is arranged on the hydraulic cylinder mounting frame, and one end of the hydraulic cylinder is provided with a hydraulic cylinder. A transition pressure block is provided on the surface, and vertical ear plates are symmetrically provided on one side of the transition pressure block. A circular groove is provided on one side of the transition pressure block and located between the vertical ear plates. Vertical strip grooves are symmetrically provided in the vertical ear plates, and horizontal screws are respectively provided in the vertical strip grooves. Limiting nuts are respectively provided on the horizontal screws. A movable pressure block is provided on the opposite side of the horizontal screw, and circular bosses and limiting slots are respectively provided on both sides of the movable pressure block; wherein, a pressure sensor is provided in the circular groove, and the pressure sensor is connected to the PLC controller by wire / wireless, and the horizontal screw slides vertically in the vertical strip groove.
[0008] In the present technical solution, the strength detection device for angle steel or channel steel also includes a base plate screw groove arranged at the edge of the end face of one end of the base plate, a vertical screw arranged in the base plate screw groove, a vertical screw nut arranged at one end of the vertical screw, and a warning strobe light arranged at the other end of the vertical screw; wherein the warning strobe light is connected to the PLC controller.
[0009] In the present technical solution, the strength detection device for angle steel or channel steel also includes transverse through holes symmetrically arranged in the middle of a group of vertical support plates, and fixing seats respectively arranged on one side of the transverse support part, and fixing seat screw grooves respectively arranged in one side of the fixing seat, and bolts that fix the vertical support plates and the fixing seats through the transverse through holes and the fixing seat screw grooves.
[0010] In the present technical solution, the strength detection device for angle steel or channel steel further includes a reinforcing support portion symmetrically arranged on the inner wall of the middle portion of a group of vertical support plates and in contact with the connecting surface of the horizontal support portion and the fixing seat.
[0011] In the technical solution of the present invention, the horizontal support portion and the limiting slot are respectively configured as a right-angle structure or a U-shaped structure; the diameter of the circular groove is larger than the diameter of the circular boss.
[0012] Compared with the existing technology, the beneficial effects of the strength detection device for angle steel or channel steel of the present invention are: 1. It can perform safe, accurate and fast pressure testing on angle steel or channel steel blanks or finished products, meeting the high-quality processing and production requirements of angle steel or channel steel; 2. The overall structure is composed of multiple separable and detachable parts, which is convenient for assembly, use or disassembly, and the structural design is convenient for production and manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 This is a schematic diagram of the main structure of the strength detection device for angle steel or channel steel of the present invention;
[0015] Figure 2 、 Figure 3 This is a side view of the structure of the transition pressing block, vertical ear plate, circular groove, vertical strip groove, horizontal screw, limit nut, circular boss and limit slot of the strength detection device for angle steel or channel steel of the present invention;
[0016] Figure 4 、 Figure 5 This is a side structural diagram of the horizontal support portion and the fixing seat of the strength detection device for angle steel or channel steel of the present invention;
[0017] Among them, the serial numbers in the figure are as follows: 10-base plate, 11-PLC controller, 12-base plate screw groove, 13-vertical screw, 14-warning strobe light, 15-vertical screw nut, 16-vertical support plate, 17-fixing seat, 18-horizontal support part, 19-fixing seat screw groove, 20-horizontal through hole, 21-bolt, 22-reinforced support part, 23-horizontal fixing plate, 24-hydraulic cylinder through groove, 25-hydraulic cylinder mounting bracket, 26-hydraulic cylinder, 27-transition pressure block, 28-circular groove, 29-pressure sensor, 30-vertical ear plate, 31-vertical strip groove, 32-movable pressure block, 33-limiting nut, 34-circular boss, 35-horizontal screw, 36-limiting slot. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle", "inside", "top", "bottom end", etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense, for example, they can mean fixed connection, detachable connection, or integral connection; they can mean mechanical connection or electrical connection; they can mean direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] Example 1: Figure 1 、 Figure 2 and Figure 3 The strength detection device for angle steel or channel steel shown in the figure includes a bottom plate 10, a PLC controller 11 and a pressure sensor 29.
[0021] A set of vertical support plates 16 are symmetrically provided at both ends of the bottom plate 10.
[0022] The upper end surfaces of the vertical support plates 16 are respectively connected with horizontal fixing plates 23.
[0023] A set of vertical support plates 16 are symmetrically provided with horizontal support parts 18 on the inner walls of the middle opposite sides.
[0024] A hydraulic cylinder slot 24 is provided in the symmetrical center line of the horizontal fixed plate 23.
[0025] A hydraulic cylinder mounting bracket 25 is provided on the horizontal fixing plate 23 and above the hydraulic cylinder slot 24.
[0026] A hydraulic cylinder 26 is provided on the hydraulic cylinder mounting frame 25.
[0027] One end face of the hydraulic cylinder 26 is provided with a transition pressure block 27.
[0028] One side of the transition pressing block 27 is symmetrically provided with vertical ear plates 30.
[0029] A circular groove 28 is provided on one side of the transition pressing block 27 and between the vertical lugs 30.
[0030] Vertical strip grooves 31 are symmetrically arranged in the vertical ear plate 30.
[0031] The vertical strip grooves 31 are respectively provided with horizontal screws 35.
[0032] The horizontal screw 35 is provided with a limit nut 33.
[0033] The opposite side of the horizontal screw 35 is provided with a movable pressure block 32.
[0034] The movable pressure bearing block 32 is provided with a circular boss 34 and a limit slot 36 on both sides.
[0035] The pressure sensor 29 is disposed in the circular groove 28 . The pressure sensor 29 is connected to the PLC controller 11 via wire or wireless communication. The horizontal screw 35 slides vertically in the vertical strip groove 31 .
[0036] The two ends of the angle steel or channel steel (blank or finished product) to be tested are clamped horizontally on the horizontal support part 18, and the hydraulic cylinder 26 is started to press down. The hydraulic cylinder 26 links the transition pressure block 27, the vertical ear plate 30, the horizontal screw 35, the limit nut 33, the movable pressure block 32, and the circular boss 34 to move downward synchronously until the limit slot 36 is aligned with the surface of the angle steel or channel steel. At this time, the hydraulic cylinder 26 continues to press down, and the horizontal screw 35 slides upward in the vertical strip groove 31. At this time, the circular boss 34 is embedded in the circular groove 28 and contacts the pressure sensor 29;
[0037] At this time, the hydraulic cylinder 26 continues to press down, and the pressure sensor 29 transmits the pressure data value to the PLC controller 11; when the angle steel or channel steel is deformed or broken, the PLC controller 11 records the final value and controls the hydraulic cylinder 26 to reset, thus completing the maximum pressure resistance (pressure bearing) test of the angle steel or channel steel.
[0038] Embodiment 2: Based on the embodiment 1, a strength detection device for angle steel or channel steel further includes a bottom plate screw groove 12 provided at an edge of an end surface of one end of the bottom plate 10, a vertical screw 13 provided in the bottom plate screw groove 12, a vertical screw nut 15 provided at one end of the vertical screw 13, and a warning strobe light 14 provided at the other end of the vertical screw 13;
[0039] Among them, the warning strobe light 14 is connected to the PLC controller 11. When the angle steel or channel steel is deformed or broken, the pressure data value transmitted to the PLC controller 11 by the pressure sensor 29 will fluctuate. At this time, the PLC controller 11 controls the warning strobe light 14 to flash to remind the inspection personnel and control the hydraulic cylinder 26 to stop to complete the safe inspection.
[0040] Example 3: Based on Example 1 or Example 2, Figure 4 and Figure 5The strength detection device for angle steel or channel steel shown in the figure also includes transverse through holes 20 symmetrically arranged in the middle of a group of vertical support plates 16, and fixing seats 17 respectively arranged on one side of the transverse support part 18, and fixing seat screw grooves 19 respectively arranged on one side of the fixing seat 17, and bolts 21 for fixing and assembling the vertical support plates 16 and the fixing seats 17 through the transverse through holes 20 and the fixing seat screw grooves 19. The above structure realizes the detachable design of the transverse support part 18, which is convenient for replacing the fixing seat 17 and the transverse support part 18 to match the pressure-bearing test of the angle steel or channel steel, and is also convenient for replacement after long-term use and wear.
[0041] Example 4: Based on Example 1, Example 2 or Example 3, the strength detection device for angle steel or channel steel also includes a reinforcing support portion 22 symmetrically arranged on the inner wall of the middle portion of a group of vertical support plates 16 and in contact with the connecting surface of the horizontal support portion 18 and the fixing seat 17. The above-mentioned design structure increases the pressure-bearing strength of the horizontal support portion 18 and the fixing seat 17, thereby completing a safe, stable and accurate compressive strength test of the angle steel or channel steel.
[0042] In addition, preferably, the horizontal support portion 18 and the limit slot 36 are respectively set to a right-angle structure or a U-shaped structure to provide horizontal support therefor, so as to achieve the matching pressure detection requirements of the angle steel or channel steel; the diameter of the circular groove 28 is larger than the diameter of the circular boss 34. During detection, the circular boss 34 is embedded in the circular groove 28 to achieve stable contact with the pressure sensor 29, thereby meeting the precise detection requirements.
[0043] The structural principle or working principle of the strength detection device for angle steel or channel steel of this structure is as follows:
[0044] Please review Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 :
[0045] First, place the angle steel or channel steel to be tested for pressure horizontally on the cross support 18;
[0046] Then, the hydraulic cylinder 26 is controlled to press downward, and the hydraulic cylinder 26 links the transition pressure block 27, the vertical ear plate 30, the horizontal screw 35, the limit nut 33, the movable pressure block 32, and the circular boss 34 to move downward synchronously until the limit slot 36 is aligned with the surface of the angle steel or channel steel. At this time, the hydraulic cylinder 26 continues to press downward, and the horizontal screw 35 slides upward in the vertical strip groove 31. At this time, the circular boss 34 is embedded in the circular groove 28 and contacts the pressure sensor 29.
[0047] Finally, the hydraulic cylinder 26 is controlled to continue to press downward, and the pressure sensor 29 transmits the pressure data value to the PLC controller 11.
[0048] When the angle steel or channel steel is deformed or broken, the PLC controller 11 records the final value and controls the hydraulic cylinder 26 to reset, thereby completing the maximum pressure resistance (bearing pressure) test of the angle steel or channel steel.
[0049] The PLC controller 11, hydraulic cylinder 26 and pressure sensor 29 of the strength detection device for angle steel or channel steel of this structure are all conventional components or equipment and will not be described in detail in this application.
[0050] It should be noted that, in this document, terms such as "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the element.
[0051] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that it can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed thereby. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
Claims
1. A strength detection device for angle steel or channel steel, comprising a base plate (10), a PLC controller (11) and a pressure sensor (29), characterized in that: A set of vertical support plates (16) are symmetrically arranged on both end surfaces of the bottom plate (10). The upper end surfaces of the vertical support plates (16) are respectively connected to horizontal fixing plates (23). The middle part of the set of vertical support plates (16) is symmetrically provided with transverse support parts (18) on the inner walls of the opposite sides. A hydraulic cylinder groove (24) is provided in the symmetrical center line of the horizontal fixed plate (23). A hydraulic cylinder mounting frame (25) is provided on the horizontal fixing plate (23) and above the hydraulic cylinder slot (24). The hydraulic cylinder mounting frame (25) is provided with a hydraulic cylinder (26). One end surface of the hydraulic cylinder (26) is provided with a transition pressure block (27). One side of the transition pressing block (27) is symmetrically provided with vertical ear plates (30). A circular groove (28) is provided on one side of the transition pressing block (27) and between the vertical ear plates (30). The vertical ear plate (30) is symmetrically provided with vertical strip grooves (31). The vertical strip grooves (31) are respectively provided with horizontal screws (35). The transverse screws (35) are respectively provided with limiting nuts (33). The opposite side of the transverse screw (35) is provided with a movable pressure block (32). The movable pressure-bearing block (32) is provided with a circular boss (34) and a position-limiting slot (36) on both sides respectively; The pressure sensor (29) is arranged in the circular groove (28), the pressure sensor (29) is connected to the PLC controller (11) by wire or wirelessly, and the horizontal screw (35) slides vertically in the vertical strip groove (31).
2. The strength detection device for angle steel or channel steel according to claim 1, characterized in that: The strength detection device for angle steel or channel steel further comprises a bottom plate screw groove (12) arranged at an edge of an end surface of one end of the bottom plate (10), a vertical screw rod (13) arranged in the bottom plate screw groove (12), a vertical screw rod nut (15) arranged at one end of the vertical screw rod (13), and a warning strobe light (14) arranged at the other end of the vertical screw rod (13); Wherein, the early warning strobe light (14) is connected to the PLC controller (11).
3. The strength detection device for angle steel or channel steel according to claim 2, characterized in that: The strength detection device for angle steel or channel steel also includes transverse through holes (20) symmetrically arranged in the middle of a group of vertical support plates (16), and fixing seats (17) respectively arranged on one side of the transverse support portion (18), and fixing seat screw grooves (19) respectively arranged in one side of the fixing seat (17), and bolts (21) for fixing and assembling the vertical support plates (16) and the fixing seats (17) through the transverse through holes (20) and the fixing seat screw grooves (19).
4. The strength detection device for angle steel or channel steel according to claim 3, characterized in that: The strength detection device for angle steel or channel steel also includes a reinforcing support portion (22) symmetrically arranged on the inner wall of the middle portion of a group of vertical support plates (16) and in contact with the connecting surface of the horizontal support portion (18) and the fixing seat (17).
5. The strength detection device for angle steel or channel steel according to claim 1, characterized in that: The transverse support portion (18) and the limiting slot (36) are respectively configured as a right-angle structure or a U-shaped structure; the diameter of the circular groove (28) is larger than the diameter of the circular boss (34).