Wire harness staple bolt detection device

Abstract

The utility model discloses a wire harness staple bolt detection device, which relates to the technical field of wire harness processing equipment, and comprises a workbench, the top of the workbench is provided with a chute, a plurality of groups of detection units are movably installed in the chute, the bottom of each detection unit is provided with a T-shaped block, and the T-shaped blocks are in sliding connection with the chute. A side plate is arranged on the front side wall of the detection unit, a fastening bolt is installed on the side plate in a matched mode, and U-shaped frames are fixedly installed at the left end and the right end of the rear side wall of the detection unit. According to the design scheme, through the design that the top of the workbench is provided with the sliding grooves, the detection units are installed in the sliding grooves and fixed on the workbench through the fastening bolts, wire harnesses of various specifications can be detected by adjusting the distance between the detection units and the installation number, and therefore the universality of equipment is improved, and the detection efficiency is improved. And a large number of detection platforms are not needed, so that the manufacturing cost of the wire harness is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of wire harness processing equipment, in particular to a wire harness staple detection device. Background Art

[0002] Wire harnesses are the primary carrier of electrical circuits in electrical equipment and have a wide range of applications. As the carrier of circuits, the quality, safety, and production cycle of the wire harness are crucial. To improve the efficiency of installing the wire harness on the equipment frame, staples are typically placed at various preset locations on the wire harness. These staples are then attached to the wire harness and then fixed to the corresponding locations on the equipment frame, enabling quick installation of the wire harness and the equipment frame. However, since staples are manually installed on the wire harness, they are prone to missing or improper installation, affecting the stability and accuracy of the installation of the wire harness and the equipment frame.

[0003] CN 221303603 U discloses a wire harness staple detection device for new energy vehicles. The device includes a main workbench with several detection units distributed thereon. The detection units are provided with a prompt element and a connection slot corresponding to the wire harness staple. The connection slot is provided with a sensor element for abutting and cooperating with the wire harness staple. The sensor element and the prompt element are electrically connected. By providing the detection units on the main workbench, the device can quickly detect whether a staple at a preset position on the wire harness is missing or improperly installed, and promptly provide feedback to the worker, thereby avoiding the occurrence of missing or improperly installed staples on the wire harness and improving the stability and accuracy of the installation of the wire harness and the frame.

[0004] However, the detection unit of the above-mentioned wire harness staple detection device is fixed at an installation position on the main workbench. Since the staple positions on wire harnesses of different specifications are different, the above-mentioned wire harness staple detection device can only be applied to wire harnesses of one specification, and has low versatility. In addition, a separate detection platform needs to be set up for wire harnesses of various specifications, resulting in a higher manufacturing cost of the wire harness. Utility Model Content

[0005] In order to overcome the above-mentioned defects in the prior art, the utility model provides a wire harness staple detection device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a wire harness staple detection device, including a workbench, a slide groove is provided on the top of the workbench, and several groups of detection units are movably installed in the slide groove; a T-shaped block is provided at the bottom of the detection unit, and the T-shaped block is slidably connected to the slide groove; a side panel is provided on the front side wall of the detection unit, and a fastening bolt is installed on each side panel; U-shaped frames are fixedly installed on the left and right ends of the rear side wall of the detection unit.

[0007] Furthermore, the slide groove includes a transverse slide groove and a longitudinal slide groove. There are two groups of transverse slide grooves, and the two groups of transverse slide grooves are respectively located at the front and rear ends of the top of the workbench. The cross-section of the transverse slide groove is a convex structure that matches the T-shaped block. The transverse slide groove is connected to the right side wall of the workbench.

[0008] Furthermore, the structure of the longitudinal chute is the same as that of the transverse chute. The longitudinal chute is located at the right end of the top of the workbench, and the longitudinal chute is connected to the front and rear side walls of the workbench.

[0009] Furthermore, the sides of the transverse slide groove and the longitudinal slide groove are both provided with limiting grooves whose positions correspond to the fastening bolts, and the bottoms of the limiting grooves are fixedly installed with damping pads.

[0010] Furthermore, a prompt element is fixedly installed on the top wall of the detection unit, a connecting groove is opened at the rear end of the top wall of the detection unit, a sensor element is arranged in the connecting groove, and a wire plug is provided at the bottom of the T-shaped block, and the wire plug is electrically connected to the prompt element and the sensor element.

[0011] Furthermore, a power box is fixedly installed at the bottom of the workbench, and the power box is electrically connected to each set of wire plugs respectively. Each set of wire plugs is arranged in parallel with the power box, and a waist-shaped hole is opened at the bottom of the slide.

[0012] The beneficial effect of the present invention is that the design of the present invention is that a slide groove is provided on the top of the workbench, and the detection unit is installed in the slide groove and fixed on the workbench by fastening bolts. When the staff detects the wire harness, the clips of the wire harness are installed one by one on the detection unit, and the wire harness is supported by a U-shaped frame. By adjusting the distance between the detection units and the number of installations, wire harnesses of various specifications can be detected, thereby improving the versatility of the equipment, and there is no need to set up a large number of detection platforms, which is conducive to reducing the manufacturing cost of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is the main view of the utility model;

[0016] Figure 3 It is a top view of the utility model;

[0017] Figure 4 for Figure 2 Schematic diagram of the cross-sectional structure in the AA direction;

[0018] Figure 5 This is a schematic structural diagram of the detection unit of the utility model.

[0019] In the figure: 1. Workbench, 2. Slide, 21. Horizontal slide, 22. Longitudinal slide, 23. Waist-shaped hole, 3. Detection unit, 31. T-shaped block, 32. Side plate, 33. Prompt element, 34. Sensing element, 35. Wire plug, 4. Fastening bolt, 5. U-shaped frame, 6. Limit groove, 7. Damping pad, 8. Power box. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings. Obviously, the drawings described below are only one embodiment of the present invention. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on these drawings and embodiments, which all fall within the scope of protection of the present invention.

[0021] according to Figure 1-5 As shown, a wire harness staple detection device includes a workbench 1, a slide groove 2 is provided on the top of the workbench 1, and several groups of detection units 3 are movably installed in the slide groove 2. A T-shaped block 31 is provided at the bottom of the detection unit 3, and the T-shaped block 31 is slidably connected to the slide groove 2. A side plate 32 is provided on the front side wall of the detection unit 3, and a fastening bolt 4 is installed on the side plate 32 through threaded cooperation. U-shaped frames 5 are fixedly installed on the left and right ends of the rear side wall of the detection unit 3.

[0022] The two ends of the horizontal guide groove 21 are connected to the right side wall of the workbench 1, and the longitudinal guide groove 22 is connected to the front and rear side walls of the workbench 1.

[0023] In this embodiment, a prompt element 33 is fixedly installed on the top wall of the detection unit 3, and a connecting groove 36 is provided at the rear end of the top wall of the detection unit 3. A sensor element 34 is provided in the connecting groove 36. A wire plug 35 is provided at the bottom of the T-shaped block 31. The wire plug 35 is connected to the prompt element 33 and the sensor element 34 through a wire. A power box 8 is fixedly installed at the bottom of the workbench 1. The power box 8 is connected in parallel with each group of wire plugs 35 through a power cord. A waist-shaped hole 23 is provided at the bottom of the slide 2. The power cord passes through the waist-shaped hole 23 and is plugged into the electrical connector at the bottom of each group of detection units 3, thereby powering each group of detection units 3. By hiding the power cord at the bottom of the workbench 1, the overall aesthetics of the detection device is improved, and at the same time, it is avoided that the staff accidentally touches it and causes the detection unit 3 to malfunction. When adjusting the position of the detection unit 3, the power cord moves in the waist-shaped hole 23.

[0024] When the present invention is in use, first install the detection unit 3 identical to the staples on the wiring harness to be tested on the workbench 1, adjust the distance between the detection units 3 according to the production sample, and fix the detection unit 3 by tightening the fastening bolts 4. After all the detection units 3 are adjusted, plug the power cord of the power box 8 into the wire plug 35. Then the staff installs the staples of the wiring harness to the detection unit 3 one by one, and supports the wiring harness through the U-shaped frame 5, and starts to test the batch-produced wiring harnesses. When testing wiring harnesses of different specifications, by adjusting the distance between the detection units 3 and the number of installations, it can be suitable for wiring harnesses of different specifications, thereby improving the versatility of the equipment, and there is no need to set up a large number of detection platforms, which is beneficial to reducing the manufacturing cost of the wiring harness.

[0025] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the scope of the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the spirit and scope of protection of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the scope of protection of the present invention.

Claims

1. A wire harness staple detection device, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a slide groove (2), and a plurality of detection units (3) are movably installed in the slide groove (2). The bottom of the detection unit (3) is provided with a T-shaped block (31), and the T-shaped block (31) is slidably connected to the slide groove (2). The front side wall of the detection unit (3) is provided with a side plate (32), and the side plate (32) is matched with a fastening bolt (4). The left and right ends of the rear side wall of the detection unit (3) are fixedly installed with a U-shaped frame (5).

2. A wire harness staple detection device according to claim 1, characterized in that: The chute (2) includes a transverse chute (21) and a longitudinal chute (22). Two groups of the transverse chute (21) are provided. The two groups of transverse chute (21) are respectively located at the front and rear ends of the top of the workbench (1). The cross section of the transverse chute (21) is a convex structure that matches the T-shaped block (31). The transverse chute (21) is connected to the right side wall of the workbench (1).

3. A wire harness staple detection device according to claim 2, characterized in that: The structure of the longitudinal chute (22) is the same as that of the transverse chute (21). The longitudinal chute (22) is located at the right end of the top of the workbench (1). The longitudinal chute (22) is connected to the front and rear side walls of the workbench (1).

4. A wire harness staple detection device according to claim 3, characterized in that: The sides of the transverse slide groove (21) and the longitudinal slide groove (22) are both provided with limiting grooves (6) whose positions correspond to the fastening bolts (4), and the bottoms of the limiting grooves (6) are fixedly mounted with damping pads (7).

5. The wire harness staple detection device according to claim 1, characterized in that: A prompt element (33) is fixedly mounted on the top wall of the detection unit (3); a connecting groove (36) is provided at the rear end of the top wall of the detection unit (3); a sensor element (34) is provided in the connecting groove (36); a wire plug (35) is provided at the bottom of the T-shaped block (31); the wire plug (35) is electrically connected to the prompt element (33) and the sensor element (34).

6. A wire harness staple detection device according to claim 5, characterized in that: A power box (8) is fixedly installed at the bottom of the workbench (1), and the power box (8) is electrically connected to each set of wire plugs (35). Each set of wire plugs (35) is arranged in parallel with the power box (8). A waist-shaped hole (23) is opened at the bottom of the slide (2).

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