Multi-well electric choke manifold wireless networking monitoring system
Through the multi-well electric choke manifold wireless networking monitoring system, wireless communication and intelligent transmitters are used to achieve real-time monitoring and unified management of the choke manifold, solving the problems of low management and control efficiency and inaccurate data in existing technologies, reducing the labor intensity of operators and the risk of cable damage, and ensuring the security and integrity of data.
Patent Information
- Application Number
- CN202422984243.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the existing technology, the control efficiency of the throttle manifold is low, the workload of operators is heavy, data records are inaccurate, inspections are missed, and real-time monitoring and data sharing cannot be achieved. In addition, cable connections are easily damaged in harsh open-air environments, resulting in data loss, posing a safety hazard.
A multi-well electric choke manifold wireless networking monitoring system is adopted, including an electric choke manifold unit and a central control integrated monitoring system. Wireless communication and intelligent transmitters are used to monitor pressure, flow, and temperature data in real time, and real-time data transmission and unified management are achieved through the central control integrated electric control cabinet and management server.
It improves the management and control efficiency of the choke manifold, realizes accurate real-time monitoring and unified management of multi-well data, reduces the labor intensity of operators, reduces the risk of cable damage, and ensures the integrity and security of data.
Smart Images

Figure CN223390043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of measurement technology, in particular to a multi-well electric choke manifold wireless networking monitoring system. Background Art
[0002] During the oil and gas extraction process, the high-pressure fluid at the wellhead needs to be pressure controlled. The wellhead surface process requires the use of a throttle manifold for effective throttling and pressure control operations. The throttle manifold is generally equipped with gate valves and throttle valves for operation and control, as well as pressure, flow, and temperature instruments or sensors. During the operation, it is necessary to accurately monitor the pressure, flow, and temperature data in real time around the clock to ensure the well control pressure balance and the smooth progress of production operations.
[0003] In the past, choke manifold valves were mostly hydraulically controlled, and on-site manifold fluid data such as pressure, flow, and temperature were primarily monitored by field instruments. This required on-site operator inspections, which was time-consuming and labor-intensive, resulting in inaccurate recording, errors, and incomplete storage. An alternative approach, using a single-well choke manifold control cabinet for monitoring and display, allows for real-time monitoring with minimal errors. However, this also requires operators to regularly visit the wellsite to inspect the control cabinet's monitoring data and report the recorded data back to the wellsite's central control station. Choke manifolds are typically used by multiple wells in a single oil and gas production area. Flow, pressure, and temperature data must be accurately monitored and recorded in real time, with additional functionality such as regular storage, abnormality alarms, and data upload and sharing with a higher-level management center. With existing technology and equipment, wellsite operators face a heavy workload, low efficiency, inaccurate data recording, missed inspections, and inadequately scheduled inspections. Furthermore, in the event of an emergency, the central control station cannot simultaneously monitor the operational data of multiple choke manifolds in real time, immediately open and close the electric choke valves, and record and share the data. Another aspect of the problem is that if multiple throttling manifold control cabinets are connected to the central control station with communication cables, a large number of cables will be required to cover a distance of several kilometers in multiple directions. The labor intensity of operators laying and installing cables will increase, and the outdoor site environment and working conditions are harsh, which can easily lead to control cable damage and signal interruption. If not discovered in time, it can easily lead to data loss, shutdown and production, and even safety accidents. Utility Model Content
[0004] The utility model provides a multi-well electric choke manifold wireless networking monitoring system, which solves the technical problem of low choke manifold control efficiency.
[0005] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
[0006] A multi-well electric throttle manifold wireless networking monitoring system includes an electric throttle manifold unit and an electric throttle manifold central control integrated monitoring system. The number of electric throttle manifold units is multiple, namely the first to Nth electric throttle manifold units with the same structure; the electric throttle manifold unit includes a terminal electric control cabinet and a pressure transmitter, a temperature transmitter, a flow transmitter, an electric gate valve and an electric throttle valve for being arranged on the pipeline. The terminal electric control cabinet includes a terminal-side UPS power supply, a terminal-side AC power supply, a terminal-side circuit breaker, a terminal-side surge protector and a terminal-side DC power supply electrically connected in sequence, a terminal-side controller electrically connected in sequence and communicating bidirectionally, a terminal-side wireless communication unit and a terminal-side external antenna, an analog input module AI, an analog output module AQ and an explosion-proof isolation grating, the terminal-side UPS power supply is electrically connected to the terminal-side circuit breaker, and the terminal-side DC power supply is electrically connected to the terminal-side controller, the analog input module AI, the analog output module AQ and the terminal-side wireless communication unit respectively; The force transmitter, temperature transmitter and flow transmitter are electrically connected to and communicate with the terminal side controller via the explosion-proof isolation grating and the analog input module AI respectively, and the terminal side controller is electrically connected to the control end of the electric gate valve and the control end of the electric throttle valve respectively via the analog output module AQ and the explosion-proof isolation grating; the electric throttling manifold central control integrated monitoring system includes a central control integrated electric control cabinet and a station-side management terminal, and the central control integrated electric control cabinet includes a central control side UPS power supply, a central control side AC power supply, a central control side circuit breaker, a central control side surge protector and a central control side DC power supply electrically connected in sequence, a main controller, a main wireless communication unit and a central control side external antenna and a switch electrically connected in sequence and communicating bidirectionally, the central control side UPS power supply is electrically connected to the central control side circuit breaker, the central control side DC power supply is electrically connected to the switch, the main controller and the main wireless communication unit respectively, the main controller, the switch and the station-side management terminal are electrically connected in sequence and communicate bidirectionally; the terminal side external antenna is wirelessly connected and communicates with the central control side external antenna.
[0007] A further technical solution is that: the pipeline includes an inlet pipeline, a primary pipeline, a secondary pipeline and an outlet pipeline for connecting to the wellhead, the primary pipeline and the secondary pipeline are connected in parallel to form a parallel pipeline, one end of the parallel pipeline is connected to the inlet pipeline, and the other end of the parallel pipeline is connected to the outlet pipeline; the pressure transmitter includes an inlet side pressure transmitter, a primary pressure transmitter, a secondary pressure transmitter and an outlet side pressure transmitter, the temperature transmitter includes an inlet side temperature transmitter, a primary temperature transmitter and a secondary temperature transmitter, the flow transmitter includes an inlet side flow transmitter, a primary flow transmitter and a secondary flow transmitter, the electric gate valve is an inlet side electric gate valve, the electric throttle valve includes an inlet side electric throttle valve, a primary electric throttle valve, a secondary electric throttle valve and an outlet side electric throttle valve, the inlet side pressure transmitter is a ... The transmitter, inlet side temperature transmitter, inlet side flow transmitter, inlet side electric gate valve and inlet side electric throttle valve are fixedly connected to the inlet pipeline, the first-level pressure transmitter, first-level temperature transmitter, first-level flow transmitter and first-level electric throttle valve are fixedly connected to the first-level pipeline, the second-level pressure transmitter, second-level temperature transmitter, second-level flow transmitter and second-level electric throttle valve are fixedly connected to the second-level pipeline, and the outlet side pressure transmitter and the outlet side electric throttle valve are fixedly connected to the outlet pipeline; each pressure transmitter, temperature transmitter and flow transmitter are respectively electrically connected to and communicate with the terminal side controller via the explosion-proof isolation grating and the analog input module AI, and the terminal side controller is in turn electrically connected to the control end of the electric gate valve and the control end of each electric throttle valve via the analog output module AQ and the explosion-proof isolation grating.
[0008] A further technical solution is that the electric throttling manifold central control integrated monitoring system also includes a TV junction box, a large-screen display and a cloud platform control box. The station-side management terminal, the TV junction box and the large-screen display are electrically connected and communicate in sequence, and the station-side management terminal and the cloud platform control box are electrically connected and communicate bidirectionally.
[0009] A further technical solution is that: it also includes a management server, and the station-side management terminal is connected to and communicates with the management server.
[0010] A further technical solution is that the number of the electric throttling manifold units is ten, namely the first to tenth electric throttling manifold units with the same structure, and the external antenna on the central control side of the central control integrated electrical control cabinet is wirelessly connected and communicated with the external antenna on the terminal side of the terminal electrical control cabinet in each electric throttling manifold unit.
[0011] A further technical solution is that the number of the electric throttling manifold units is three, namely the first to third electric throttling manifold units with the same structure, and the external antenna on the central control side of the central control integrated electrical control cabinet is wirelessly connected and communicated with the external antenna on the terminal side of the terminal electrical control cabinet in each electric throttling manifold unit.
[0012] The beneficial effects of adopting the above technical solution are:
[0013] A multi-well electric choke manifold wireless networking monitoring system includes an electric choke manifold unit and an electric choke manifold central control integrated monitoring system. The number of electric choke manifold units is multiple, namely the first to Nth electric choke manifold units with the same structure; the electric choke manifold unit includes a terminal electric control cabinet and a pressure transmitter, a temperature transmitter, a flow transmitter, an electric gate valve and an electric throttle valve for being arranged on the pipeline. The terminal electric control cabinet includes a terminal-side UPS power supply, a terminal-side AC power supply, a terminal-side circuit breaker, a terminal-side surge protector and a terminal-side DC power supply that are electrically connected in sequence, a terminal-side controller that is electrically connected in sequence and communicates bidirectionally, a terminal-side wireless communication unit and a terminal-side external antenna, an analog input module AI, an analog output module AQ and an explosion-proof isolation optical The pressure transmitter, temperature transmitter, and flow transmitter are electrically connected to and communicate with the terminal-side controller via the explosion-proof isolation grating and analog input module AI, respectively. The terminal-side controller is electrically connected to the control end of the electric gate valve and the control end of the electric throttle valve, respectively, via the analog output module AQ and the explosion-proof isolation grating. The electric throttle manifold central control integrated monitoring system includes a central control integrated electrical control cabinet and a station-side management terminal. The central control integrated electrical control cabinet includes a central control-side UPS power supply, a central control-side AC power supply, a central control-side circuit breaker, a central control-side surge protector, and a central control-side DC power supply, which are electrically connected in sequence. A main controller, a main wireless communication unit, an external central control-side antenna, and a switch are electrically connected in sequence and communicate bidirectionally. The terminal-side external antenna is wirelessly connected to and communicates with the central control-side external antenna. Through the central control integrated electrical control cabinet, the station-side management terminal, and multiple electric throttle manifold units, the efficiency of throttle manifold management and control is improved.
[0014] Please refer to the detailed description of the specific implementation method. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a topological diagram of the present utility model;
[0016] Figure 2 This is the principle block diagram of the central control integrated electric control cabinet;
[0017] Figure 3 It is the distribution diagram of the terminal side pipeline;
[0018] Figure 4 This is the principle block diagram of the electric throttling manifold unit. DETAILED DESCRIPTION
[0019] The purpose of this application: As the requirements and difficulty of oil and natural gas extraction continue to increase, the requirements for automation and intelligent control of complete sets of electromechanical equipment are also getting higher and higher, and they need to better meet the customer's on-site requirements for equipment operation safety, convenience, and stability. On-site deep oil and gas well extraction equipment basically belongs to high-pressure working conditions, and the use environment area must meet the explosion-proof protection level. Therefore, the requirements for the intelligence of the automatic control system of oilfield equipment are getting higher and higher. It meets the characteristics of safety, reliability, automated operation, and easy maintenance. Therefore, there is a special need for a wireless networking monitoring system for electric throttling manifolds to control and monitor the process data of electric throttling manifold operations and solve the problems of low intelligent control level of existing technologies, inaccurate and untimely operation data, inability to be uniformly managed, and poor wide adaptability.
[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0022] Example 1:
[0023] like Figures 1 to 4 As shown, the utility model discloses a multi-well electric throttle manifold wireless networking monitoring system including an electric throttle manifold unit, an electric throttle manifold central control integrated monitoring system and a management server. The number of electric throttle manifold units is multiple, namely the first to Nth electric throttle manifold units with the same structure, where N is ten; the electric throttle manifold central control integrated monitoring system includes a central control integrated electric control cabinet, a station-side management terminal, a TV junction box, a large-screen display and a cloud platform control box.
[0024] like Figure 2As shown, the central control integrated electric control cabinet includes a main controller, a switch, a main wireless communication unit, an external antenna on the central control side, an AC power supply AC220V on the central control side, a UPS power supply on the central control side, a circuit breaker on the central control side, a surge protector on the central control side and a DC power supply DC24V on the central control side. The AC power supply AC220V on the central control side, the circuit breaker on the central control side, the surge protector on the central control side and the DC power supply DC24V on the central control side are electrically connected in sequence, the UPS power supply on the central control side is electrically connected to the AC power supply AC220V on the central control side and the circuit breaker on the central control side respectively, the DC power supply DC24V on the central control side is electrically connected to the switch, the main controller and the main wireless communication unit respectively, the main controller, the main wireless communication unit and the external antenna on the central control side are electrically connected in sequence and communicate in both directions.
[0025] like Figure 1 As shown, the main controller, switch and station management terminal are electrically connected in sequence and communicate bidirectionally, the station management terminal, TV junction box and large-screen display are electrically connected in sequence and communicate bidirectionally, the station management terminal and cloud platform control box are electrically connected and communicate bidirectionally, the cloud platform control box is connected and communicates with the management server, and the external antenna on the central control side is wirelessly connected and communicates with each electric throttle manifold unit.
[0026] like Figure 4 As shown, the electric throttling manifold unit includes a terminal electric control cabinet, a pressure transmitter, a temperature transmitter, a flow transmitter, an electric gate valve, an electric throttle valve, an inlet pipeline, a primary pipeline, a secondary pipeline and an outlet pipeline. The terminal electric control cabinet includes a terminal side controller, an analog input module AI, an analog output module AQ, a terminal side wireless communication unit, a terminal side external antenna, a terminal side AC power supply AC220V, a terminal side UPS power supply, a terminal side circuit breaker, a terminal side surge protector, an explosion-proof isolation grating and a terminal side DC power supply DC24V. The terminal side AC power supply AC220V, the terminal side circuit breaker, the terminal side surge protector and the terminal side DC power supply DC24V are electrically connected in sequence. The terminal side UPS power supply is electrically connected to the terminal side AC power supply AC220V and the terminal side circuit breaker respectively. The terminal side DC power supply DC24V is electrically connected to the terminal side controller, the analog input module AI, the analog output module AQ and the terminal side wireless communication unit respectively. The terminal side controller, the terminal side wireless communication unit and the terminal side external antenna are electrically connected in sequence and communicate bidirectionally.
[0027] like Figure 3As shown, the pressure transmitter includes an inlet side pressure transmitter, a first-level pressure transmitter, a second-level pressure transmitter and an outlet side pressure transmitter; the temperature transmitter includes an inlet side temperature transmitter, a first-level temperature transmitter and a second-level temperature transmitter; the flow transmitter includes an inlet side flow transmitter, a first-level flow transmitter and a second-level flow transmitter; the electric gate valve is an inlet side electric gate valve; the electric throttle valve includes an inlet side electric throttle valve, a first-level electric throttle valve, a second-level electric throttle valve and an outlet side electric throttle valve; the first-level pipeline and the second-level pipeline are connected in parallel to form a parallel pipeline, and one end of the parallel pipeline is connected to the The inlet pipeline is connected, and the other end of the parallel pipeline is connected to the outlet pipeline. The inlet side pressure transmitter, the inlet side temperature transmitter, the inlet side flow transmitter, the inlet side electric gate valve and the inlet side electric throttle valve are fixedly connected to the inlet pipeline, the first-level pressure transmitter, the first-level temperature transmitter, the first-level flow transmitter and the first-level electric throttle valve are fixedly connected to the first-level pipeline, the second-level pressure transmitter, the second-level temperature transmitter, the second-level flow transmitter and the second-level electric throttle valve are fixedly connected to the second-level pipeline, and the outlet side pressure transmitter and the outlet side electric throttle valve are fixedly connected to the outlet pipeline.
[0028] like Figure 4 As shown, each pressure transmitter is electrically connected to and communicates with the terminal side controller via the explosion-proof isolation grating and the analog input module AI, each temperature transmitter is electrically connected to and communicates with the terminal side controller via the explosion-proof isolation grating and the analog input module AI, each flow transmitter is electrically connected to and communicates with the terminal side controller via the explosion-proof isolation grating and the analog input module AI, the terminal side controller is electrically connected to the control end of each electric gate valve via the analog output module AQ and the explosion-proof isolation grating in turn, the terminal side controller is electrically connected to the control end of each electric throttle valve via the analog output module AQ and the explosion-proof isolation grating in turn, and the terminal side external antenna is wirelessly connected to and communicates with the external antenna on the central control side.
[0029] like Figure 1 As shown, the structures of the first to tenth electric throttling manifold units are the same, and the structures of the first to tenth terminal electric control cabinets are the same.
[0030] Details are as follows:
[0031] like Figure 1 、 Figure 2 and Figure 4 As shown, the controlled objects include the first terminal electric control cabinet, the second terminal electric control cabinet, the third terminal electric control cabinet to the Nth terminal electric control cabinet.
[0032] Each electric throttle manifold unit is equipped with a terminal electrical control cabinet. The central control station is equipped with a central integrated electrical control cabinet. When the entire control system is powered on and the communication and control programs programmed for the master controller are executed, the master controller of the central integrated electrical control cabinet connects to the terminal-side wireless communication units of the terminal electrical control cabinets via the master wireless communication unit to control the terminal-side controllers of the terminal electrical control cabinets, forming a stable wireless communication framework for exchanging digital signals.
[0033] The central control integrated electrical control cabinet can wirelessly control up to 10 single-well electric choke manifolds. This solution enables precise throttling control of multiple wells in a single oil and gas production area. Pressure, flow, and temperature data can be accurately monitored, recorded, regularly stored, and alarmed 24 / 7 in real time.
[0034] The central control station uses an integrated host computer and large-screen monitoring system. Running the pre-programmed host computer control program, the system connects to the main controller via open-user TCP communication to monitor all intelligent transmitter data and control all intelligent electric valves. The host computer also shares interface data with the central control screen via a TV-BOX connection. If abnormal data is detected, emergency opening and closing of electric gate valves or adjustment of the percentage opening of electric throttle valves can be implemented to meet the control requirements of the electric throttle manifold production process.
[0035] The electric throttle manifold central control integrated monitoring system can also independently control one set of electric throttle manifold units. All monitoring and control functions are the same. When monitoring and controlling multiple sets, it is only necessary to expand the central control integrated electric control cabinet and write the CPU and host computer software.
[0036] like Figure 3 and Figure 4 As shown, the electric throttling manifold unit is provided with a high-pressure fluid inlet, a first-stage throttling, a second-stage throttling and an outlet.
[0037] The wireless modules configured in the central integrated electrical control cabinet and the terminal electrical control cabinet are paired and use external antennas to amplify the signal transmission and reception power to ensure stable wireless communication.
[0038] Both the central control integrated electrical cabinet and the terminal electrical cabinet are equipped with surge protectors. They prevent damage to electrical equipment by quickly directing surge voltages or currents in the electrical system to the ground, preventing these surges from passing through the equipment and protecting it from damage. They also protect human safety by effectively reducing surge voltages in the electrical system and alleviating threats to personal safety from electric shock. They improve system stability and reliability by reducing surge voltages and currents in the electrical system, reducing the probability of system failures, extending equipment life, and ultimately improving overall system stability and reliability. They also protect data and information security by preventing surge voltages from damaging sensitive electronic equipment such as computers, servers, and communications equipment, thereby safeguarding data and information.
[0039] The terminal electrical control cabinet is equipped with explosion-proof isolation gratings for analog signal inputs. This serves to isolate the analog input and output signals of the explosion-proof electrical control cabinet from those of on-site explosion-proof electrical equipment, preventing hazardous energy from non-intrinsically safe circuits from entering intrinsically safe circuits and ensuring that the energy transmitted to on-site explosion-proof electrical equipment is intrinsically safe.
[0040] The terminal electrical control cabinet of the electric throttle manifold controls each electric gate valve and electric throttle valve through bus communication, including executing switch commands and receiving status signal feedback. The terminal electrical control cabinet controls each pressure transmitter, flow transmitter, and temperature transmitter through analog monitoring.
[0041] like Figure 2 and Figure 4 As shown, the central control integrated electric control cabinet and the terminal electric control cabinet are equipped with UPS power supply. This function is to automatically start the UPS power supply as an emergency power supply to supply power to the central control station integrated electric control cabinet, the on-site terminal electric control cabinet and the intelligent transmitter in the event of a sudden power outage at the central control station and the on-site AC220V power supply, ensuring that the monitoring system can work in an emergency for about two hours, so that the pressure, flow and temperature parameters can continue to be monitored and used, further ensuring the operation safety of the electric throttle manifold.
[0042] The electric throttling manifold operates in real time, with inlet-side pressure and flow transmitters monitoring high-pressure fluid pressure and flow around the clock. Operating in a primary throttling channel, the high-pressure fluid flows through multiple throttling and pressure reduction mechanisms, including electric and manual throttle valves, reducing pressure and flow to pre-set values. These values are set by the central control station or local controls. The primary pressure and flow transmitters monitor low-pressure and low-flow data in real time. The secondary throttling channel operates on the same principle, with different throttling and pressure reduction values set according to production conditions. All data values monitored at each level are transmitted in real time to the central control station's integrated electrical cabinet CPU system and the station-side management terminal. The operation of this process flow is determined based on actual production pressures on site.
[0043] Based on the pressure and flow parameters monitored by the transmitters, the central control station can issue instructions for the corresponding electric valves to switch or adjust their opening ratios. Temperature transmitters in each link monitor the temperature parameters of the fluid in the corresponding pipeline. The configuration of multiple intelligent transmitters and intelligent electric valves ensures the accuracy and real-time nature of various data monitoring and acquisition, as well as the rapid and stable output of each switch valve instruction. Both single-well and multi-well electric choke manifolds offer complete closed-loop control capabilities.
[0044] The electric gate valve and electric throttle valve installed in the electric throttle manifold have the function of on-site operation of opening, closing or percentage opening, and can switch between local and remote control modes.
[0045] The control accuracy of the percentage opening of the electric throttle valve set in the electric throttle manifold reaches 1%, thereby performing precise throttling and pressure reduction to accurately control the fluid in the throttle manifold.
[0046] Technical improvements:
[0047] The throttle manifolds are all electrically controlled, featuring electric gate valves and electric throttle valves, equipped with advanced intelligent electric actuators. They feature bus and analog control functions, and fully digitized control and feedback information, improving control accuracy and reducing failure rates. These features comply with national standards for explosion-proof protection levels. These replace the hydraulic controls used in most previous throttle manifold valves, which were characterized by heavy and cumbersome hydraulic lines, noisy electric pumps, and the potential for widespread hydraulic oil leakage and environmental pollution over time. Furthermore, these controls address the growing trend of electrified control for electromechanical equipment in the oil and gas industry.
[0048] This system enables wireless, automated, and intelligent monitoring of electric choke manifold parameters at multiple well sites. The single-well electric choke manifold is equipped with a pressure transmitter, flow transmitter, temperature transmitter, electric gate valve, and electric throttle valve on the inlet side; a pressure transmitter, flow transmitter, temperature transmitter, and electric throttle valve on the primary throttle pressure-reducing side; a pressure transmitter, flow transmitter, temperature transmitter, and electric throttle valve after the secondary throttle pressure-reducing side; and a pressure transmitter and electric throttle valve on the outlet side. The configuration of multiple intelligent transmitters and intelligent electric valves ensures the accuracy and real-time nature of all types of monitoring and data collection, as well as the rapid and stable output of each on-off valve command. Both single-well and multi-well electric choke manifolds possess complete closed-loop control capabilities.
[0049] Each electric throttle manifold is equipped with a terminal electrical control cabinet. The central control station is equipped with a central integrated electrical control cabinet. When the entire control system is powered on and the communication and control programs programmed for the master controller are executed, the master controller in the central integrated electrical control cabinet connects to the terminal-side wireless communication units of the terminal electrical control cabinets via the master wireless communication unit to control the terminal-side controllers of the terminal electrical control cabinets, establishing a stable wireless communication framework for exchanging digital signals. The overall communication range is within 10 kilometers in an open, unobstructed environment.
[0050] The central control integrated electrical control cabinet can wirelessly control up to ten single-well electric choke manifold terminal cabinets. This ensures precise throttling control for multiple wells within a single oil and gas production area. Pressure, flow, and temperature data are accurately monitored, recorded, and regularly saved in real time around the clock, providing alarms for abnormalities. The central control station utilizes an integrated host computer and large-screen display for monitoring. The host computer control program runs via open-user TCP communication with the main controller, monitoring all intelligent transmitter data and controlling all intelligent electric valves. The host computer shares interface data with the central control screen via a TV-BOX connection. In the event of abnormal data, emergency opening and closing of electric gate valves or adjustment of the percentage opening of the electric choke valves can be implemented to meet the control requirements of the electric choke manifold production process. This ensures that wellhead throttling and pressure control requirements are met, ensuring long-term safe operations. This reduces operator workload, ensures accurate and timely operation data for the wellhead choke manifold, and enables unified monitoring, management, and scheduling of multi-well operations.
[0051] The host computer control interface software, through the cloud platform control box's communication connection, can upload and share data with the upper-level management server, enabling information and data sharing. The cloud platform control box is internally equipped with cloud mobile communication capabilities. Further explanation is that this function uses third-party cloud platform software.
[0052] Beneficial technical effects:
[0053] The throttle manifolds are all electrically controlled and are equipped with electric gate valves, electric throttle valves, pressure transmitters, flow transmitters, and temperature transmitters, all of which comply with relevant national standards for explosion-proof protection levels.
[0054] It realizes wireless automation and intelligent monitoring of electric choke manifold parameters in multiple well sites. It configures the electric choke manifold of a single well with pressure transmitter, flow transmitter, temperature transmitter, electric gate valve and electric throttle valve at the inlet, pressure transmitter, flow transmitter, temperature transmitter and electric throttle valve for the first-level throttling and pressure reduction, pressure transmitter, flow transmitter, temperature transmitter and electric throttle valve after the second-level throttling and pressure reduction, and pressure transmitter and electric throttle valve at the outlet.
[0055] Each electric throttle manifold unit is equipped with a terminal electric control cabinet. The central control station is equipped with a central control integrated electric control cabinet. The terminal electric control cabinet is connected to the main wireless communication unit of the central control integrated electric control cabinet through the terminal-side wireless communication unit.
[0056] The central control integrated electrical control cabinet can wirelessly control up to 10 single-well electric choke manifolds. This ensures accurate, real-time monitoring, recording, regular storage, and abnormality alarms for choke manifolds across multiple wells within a single oil and gas production area. All data, including throttling, pressure, flow, and temperature, can be accurately monitored, recorded, and regularly stored at the central control station. An integrated host computer and large screen monitor can be used to monitor and view all data. If abnormal data is detected, emergency opening and closing of electric gate valves or adjustment of the electric choke valve opening percentage can be implemented to meet wellsite production process requirements and maintain long-term safe operations.
[0057] Data can be uploaded and shared with the upper-level management server, reducing the workload of operators and ensuring accurate and timely operation data of the wellhead choke manifold. Multi-well operations can be uniformly monitored, managed, and dispatched without laying a large number of communication cables.
[0058] Land oil and gas fields are located in the wilderness, deserts and Gobi, and the open-air field environment and working conditions are very harsh. With the implementation of this technical solution, a large amount of work can be completed in the central control station, reducing the labor intensity for oil and gas field operators and improving a certain degree of work comfort.
[0059] Example 2:
[0060] The difference between Example 2 and Example 1 is that the number of the electric throttling manifold units is three.
[0061] The utility model discloses a multi-well electric choke manifold wireless networking monitoring system, comprising electric choke manifold units, an electric choke manifold central control integrated monitoring system, and a management server. The electric choke manifold units are multiple, namely, the first to Nth electric choke manifold units with identical structures, where N is three. The electric choke manifold central control integrated monitoring system comprises a central control integrated electrical control cabinet, a station-side management terminal, a television junction box, a large-screen display, and a cloud platform control box. Similarities are not repeated here.
[0062] Example 3:
[0063] The difference between Example 3 and Example 2 is that no management server, TV junction box, large-screen display and cloud platform control box are used, and the management and control efficiency is higher than that of the existing technology.
[0064] The utility model discloses a multi-well electric choke manifold wireless networking monitoring system, comprising electric choke manifold units and an electric choke manifold central control integrated monitoring system. The electric choke manifold units are multiple, namely, first to Nth electric choke manifold units having identical structures, where N is three. The electric choke manifold central control integrated monitoring system comprises a central control integrated electric control cabinet and a station-side management terminal. Similarities are not repeated here.
Claims
1. A wireless networking monitoring system for multi-well electric choke manifolds, characterized by: It includes an electric throttling manifold unit and an electric throttling manifold central control integrated monitoring system. There are multiple electric throttling manifold units, which are the first to Nth electric throttling manifold units with the same structure. The electric throttling manifold unit includes a terminal electric control cabinet and a pressure transmitter, a temperature transmitter, a flow transmitter, an electric gate valve and an electric throttle valve for being arranged on the pipeline. The terminal electric control cabinet includes a terminal-side UPS power supply, a terminal-side AC power supply, a terminal-side circuit breaker, a terminal-side surge protector and a terminal-side DC power supply electrically connected in sequence, a terminal-side controller electrically connected in sequence and communicating bidirectionally, a terminal-side wireless communication unit and a terminal-side external antenna, an analog input module AI, an analog output module AQ and an explosion-proof isolation grating. The terminal-side UPS power supply is electrically connected to the terminal-side circuit breaker, and the terminal-side DC power supply is electrically connected to the terminal-side controller, the analog input module AI, the analog output module AQ and the terminal-side wireless communication unit respectively. Pressure transmitter, temperature transmitter The flow transmitter is electrically connected to the terminal side controller and communicates with it respectively through the explosion-proof isolation grating and the analog input module AI, and the terminal side controller is electrically connected to the control end of the electric gate valve and the control end of the electric throttle valve respectively through the analog output module AQ and the explosion-proof isolation grating; the electric throttling manifold central control integrated monitoring system includes a central control integrated electric control cabinet and a station-end management terminal, and the central control integrated electric control cabinet includes a central control side UPS power supply, a central control side AC power supply, a central control side circuit breaker, a central control side surge protector and a central control side DC power supply electrically connected in sequence, a main controller, a main wireless communication unit and a central control side external antenna and a switch electrically connected in sequence and communicating bidirectionally, the central control side UPS power supply is electrically connected to the central control side circuit breaker, the central control side DC power supply is electrically connected to the switch, the main controller and the main wireless communication unit respectively, the main controller, the switch and the station-end management terminal are electrically connected in sequence and communicate bidirectionally; the terminal side external antenna is wirelessly connected and communicates with the central control side external antenna.
2. A multi-well electric choke manifold wireless networking monitoring system according to claim 1, characterized in that: The pipeline includes an inlet pipeline, a primary pipeline, a secondary pipeline and an outlet pipeline for connecting to the wellhead. The primary pipeline and the secondary pipeline are connected in parallel to form a parallel pipeline. One end of the parallel pipeline is connected to the inlet pipeline, and the other end of the parallel pipeline is connected to the outlet pipeline. The pressure transmitter includes an inlet side pressure transmitter, a primary pressure transmitter, a secondary pressure transmitter and an outlet side pressure transmitter. The temperature transmitter includes an inlet side temperature transmitter, a primary temperature transmitter and a secondary temperature transmitter. The flow transmitter includes an inlet side flow transmitter, a primary flow transmitter and a secondary flow transmitter. The electric gate valve is an inlet side electric gate valve. The electric throttle valve includes an inlet side electric throttle valve, a primary electric throttle valve, a secondary electric throttle valve and an outlet side electric throttle valve. The inlet side pressure transmitter, inlet The inlet side temperature transmitter, the inlet side flow transmitter, the inlet side electric gate valve and the inlet side electric throttle valve are fixedly connected to the inlet pipeline, the first-level pressure transmitter, the first-level temperature transmitter, the first-level flow transmitter and the first-level electric throttle valve are fixedly connected to the first-level pipeline, the second-level pressure transmitter, the second-level temperature transmitter, the second-level flow transmitter and the second-level electric throttle valve are fixedly connected to the second-level pipeline, and the outlet side pressure transmitter and the outlet side electric throttle valve are fixedly connected to the outlet pipeline; each pressure transmitter, temperature transmitter and flow transmitter are respectively electrically connected to and communicate with the terminal side controller via the explosion-proof isolation grating and the analog input module AI, and the terminal side controller is in turn electrically connected to the control end of the electric gate valve and the control end of each electric throttle valve via the analog output module AQ and the explosion-proof isolation grating.
3. The multi-well electric choke manifold wireless networking monitoring system according to claim 1 is characterized by: The electric throttling manifold central control integrated monitoring system also includes a TV junction box, a large-screen display and a cloud platform control box. The station-side management terminal, the TV junction box and the large-screen display are electrically connected and communicate in sequence, and the station-side management terminal and the cloud platform control box are electrically connected and communicate bidirectionally.
4. The multi-well electric choke manifold wireless networking monitoring system according to claim 1 is characterized by: It also includes a management server, and the station-side management terminal is connected to and communicates with the management server.
5. The multi-well electric choke manifold wireless networking monitoring system according to claim 1 is characterized by: There are ten electric throttling manifold units, namely the first to tenth electric throttling manifold units with the same structure. The external antenna on the central control side of the central control integrated electrical control cabinet is wirelessly connected and communicates with the external antenna on the terminal side of the terminal electrical control cabinet in each electric throttling manifold unit.
6. The multi-well electric choke manifold wireless networking monitoring system according to claim 1, characterized in that: There are three electric throttling manifold units, namely the first to third electric throttling manifold units with the same structure. The external antenna on the central control side of the central control integrated electrical control cabinet is wirelessly connected and communicates with the external antenna on the terminal side of the terminal electrical control cabinet in each electric throttling manifold unit.