Wear-resistant and bending-resistant photovoltaic line
Through the multi-layer structure and specially designed photovoltaic wires, the problem of easy damage at the connection of photovoltaic wires is solved, stable connection, wear resistance and ductility are achieved, and the service life and safety of photovoltaic wires are enhanced.
Patent Information
- Application Number
- CN202422564819.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The photovoltaic wires are directly exposed at the connection point, which makes them prone to cracks and falling off, causing damage to the connectors.
A multi-layer photovoltaic wire is designed, including a core, an insulating layer, a shielding layer, an inner shaping layer, a buffer layer, a thermal insulation layer, an outer shaping layer and a protective layer. The protective layer is provided with movable grooves, splicing grooves, movable rubber sleeves, splicing clips, elastic locking strips and pull blocks, which are used together to achieve a stable connection; the surface of the protective layer is provided with expansion gaps and wear-resistant protrusions to improve wear resistance and ductility.
It effectively protects the connections of photovoltaic lines, prevents gaps and falling off, improves the stability and wear resistance of the connection, extends the service life, and provides buffering and heat preservation functions.
Smart Images

Figure CN223390307U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic wires, in particular to a wear-resistant and bending-resistant photovoltaic wire. Background Art
[0002] Photovoltaic cables are special cables used in solar photovoltaic module systems. They are resistant to weather, high temperatures, friction, UV radiation, ozone, hydrolysis, acid, and salt, and have an extremely long service life. They are typically made of high-performance insulation and sheath materials that have been resistant to high-energy electron accelerator radiation and AC to ensure reliable insulation and mechanical properties. They are primarily used to connect solar panels and inverters, as well as for parallel and series connection of panels. In solar photovoltaic power generation systems, photovoltaic cables play a vital role, ensuring the efficient transmission of electricity and the stable operation of the system.
[0003] However, currently when photovoltaic wires are connected to each other, their joints are directly exposed to the outside and are mostly wrapped with tape, etc., which easily cause gaps and falling off, causing damage to the connectors. Therefore, the utility model provides a wear-resistant and bend-resistant photovoltaic wire to meet people's needs. Utility Model Content
[0004] The utility model provides a wear-resistant and bend-resistant photovoltaic wire, which can effectively solve the problem proposed in the above background technology that the connection points of the photovoltaic wires are directly exposed when connected to each other, and are mostly wrapped with tape, which easily causes gaps and falling off, resulting in damage to the connectors.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant and bend-resistant photovoltaic line, comprising a core body, an insulating layer sleeved on the surface of the core body, a shielding layer installed on the surface of the insulating layer, an inner shaping layer sleeved on the surface of the shielding layer, a buffer layer sleeved on the surface of the inner shaping layer, a thermal insulation layer bonded to the surface of the buffer layer, an outer shaping layer sleeved on the surface of the thermal insulation layer, a protective layer sleeved on the surface of the outer shaping layer, one end surface of the protective layer is provided with movable grooves equidistantly along the circumferential direction, the other end surface of the protective layer is provided with splicing grooves equidistantly along the circumferential direction, a movable rubber sleeve is sleeved at positions corresponding to the surface of the protective layer and the movable groove, a splicing clip is fixedly installed on the inner wall of the movable rubber sleeve at equidistant intervals along the circumferential direction, annular grooves are symmetrically provided at both ends of the surface of the movable rubber sleeve, elastic locking strips are embedded and installed in the interiors of the two annular grooves, and one end of the elastic locking strip is symmetrically fixedly connected with a pull block;
[0006] The surface of the protective layer is provided with expansion gaps at equal intervals, and the surface of the protective layer is provided with wear-resistant convex particles at equal intervals at positions on one side of the expansion gaps.
[0007] Preferably, the movable grooves, splicing grooves and splicing clips are of the same number and their positions correspond to each other, and the splicing clips are movably snap-connected to the inside of the movable grooves.
[0008] Preferably, the elastic locking strip is tightly pressed against the surface of the movable rubber sleeve, and a through hole is provided in the middle of the pulling block.
[0009] Preferably, the depth of the expanded gap is half the thickness of the protective layer, and the wear-resistant protrusions and the expanded gap are staggeredly distributed on the surface of the protective layer.
[0010] Preferably, the surface of the protective layer is sprayed with waterproof coating and reflective coating in sequence.
[0011] Compared with the existing technology, the beneficial effects of the present invention are as follows: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0012] 1. It is equipped with a movable groove, a splicing groove, a movable rubber sleeve, a splicing card strip, an annular groove, an elastic locking strip and a pull block. The movable groove and the splicing groove are used in conjunction to facilitate the movement of the movable rubber sleeve. When two photovoltaic cables are connected, it is pushed to move to the surface of the connection, which plays a covering and protecting role on the photovoltaic line connection, preventing the photovoltaic line connection from being directly exposed to the outside and easily damaged. The two elastic locking strips can be pressed tightly against the surface of the two photovoltaic lines respectively, which has a certain stabilizing effect, so that the connection will not fall off easily. The elastic locking strip can be stretched by the pull block, which is convenient for adjusting the position during installation and movement.
[0013] 2. A protective layer, an expansion gap and wear-resistant convex particles are provided. The protective layer and the expansion gap are used in conjunction to protect the surface of the photovoltaic wire. The expansion gap is more convenient for bending, deformation and expansion, providing a certain degree of ductility, preventing the photovoltaic wire from being bent and deformed for a long time, which aggravates its surface aging and cracking. At the same time, the use of wear-resistant convex particles improves the wear resistance of the photovoltaic wire surface, reduces friction in other positions, and increases the service life of the photovoltaic wire.
[0014] 3. A buffer layer and a thermal insulation layer are provided. The use of the buffer layer can provide buffer protection for the inside of the photovoltaic line and reduce the pressure caused by the collision and extrusion of foreign objects from the outside. At the same time, the thermal insulation layer can insulate the photovoltaic line and prevent the external high temperature from affecting the core. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the attached figure:
[0017] Figure 1It is a structural diagram of the utility model;
[0018] Figure 2 It is a cross-sectional schematic diagram of the present utility model;
[0019] Figure 3 This is a schematic diagram of the installation structure of the wear-resistant protrusions of the utility model;
[0020] Figure 4 This is a schematic diagram of the installation structure of the elastic locking strip of the utility model;
[0021] Numbers in the figure: 1. Core; 2. Insulation layer; 3. Shielding layer; 4. Inner shaping layer; 5. Buffer layer; 6. Insulation layer; 7. Outer shaping layer; 8. Protective layer; 9. Movable groove; 10. Splicing groove; 11. Movable rubber sleeve; 12. Splicing strip; 13. Annular groove; 14. Elastic locking strip; 15. Pull block; 16. Expanding gap; 17. Wear-resistant protrusions. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0023] Example: Figure 1-4As shown, the utility model provides a technical solution, a wear-resistant and bend-resistant photovoltaic line, including a core 1, an insulating layer 2 is sleeved on the surface of the core 1, a shielding layer 3 is installed on the surface of the insulating layer 2, an inner shaping layer 4 is sleeved on the surface of the shielding layer 3, a buffer layer 5 is sleeved on the surface of the inner shaping layer 4, and a thermal insulation layer 6 is bonded to the surface of the buffer layer 5. The buffer layer 5 is a buffer rubber, and the thermal insulation layer 6 is made of polyurethane material. Through the use of the buffer layer 5, the interior of the photovoltaic line is buffered and protected, and the pressure caused by the collision and extrusion of foreign objects outside is reduced, while the thermal insulation layer 6 protects the photovoltaic line from the impact of foreign objects. It plays the role of heat insulation and heat preservation to prevent the external high temperature from affecting the core 1. The surface of the insulation layer 6 is sleeved with an outer plastic layer 7, and the surface of the outer plastic layer 7 is sleeved with a protective layer 8. The protective layer 8 is made of rubber extrusion and wrapped. The surface of the protective layer 8 is sprayed with waterproof paint and reflective paint in sequence. One end surface of the protective layer 8 is equidistantly provided with movable grooves 9 along the circumferential direction, and the other end surface of the protective layer 8 is equidistantly provided with splicing grooves 10 along the circumferential direction. The surface of the protective layer 8 is sleeved with a movable rubber sleeve 11 at the corresponding position of the movable groove 9. The inner wall of the movable rubber sleeve 11 is equidistantly provided with a splicing groove 10 along the circumferential direction. The distance between the fixed installation and the splicing card strip 12 is the same. The number of the movable groove 9, the splicing groove 10 and the splicing card strip 12 are the same, and the positions correspond to each other. The splicing card strip 12 is movably connected to the inside of the movable groove 9. Annular grooves 13 are symmetrically provided at both ends of the surface of the movable rubber sleeve 11. Elastic locking strips 14 are embedded in the two annular grooves 13. One end of the elastic locking strip 14 is symmetrically fixedly connected to a pull block 15. The elastic locking strip 14 is tightly pressed against the surface of the movable rubber sleeve 11. A through hole is provided in the middle of the pull block 15. The splicing card strip 12 and the movable rubber sleeve 11 are both hard rubber. The elastic locking strip 14 is an elastic rubber strip. The movable groove 9 and the splicing groove 10 are used in conjunction to facilitate the movement of the movable rubber sleeve 11. When the two photovoltaic cables are connected, it is pushed to move to the surface of the connection, which plays a role in covering and protecting the photovoltaic line connection, preventing the photovoltaic line connection from being directly exposed to the outside and easily damaged. The two elastic locking strips 14 can be pressed tightly against the surface of the two photovoltaic lines respectively, which has a certain stabilizing effect, so that the connection will not fall off easily. The elastic locking strip 14 can be stretched by the pull block 15, which is convenient for adjusting the position during installation and movement;
[0024] The surface of the protective layer 8 is provided with expansion gaps 16 at equal intervals, and the surface of the protective layer 8 is provided with wear-resistant protrusions 17 at equal intervals on one side of the expansion gaps 16. The depth of the expansion gaps 16 is half the thickness of the protective layer 8, and the wear-resistant protrusions 17 and the expansion gaps 16 are staggered on the surface of the protective layer 8. The coordinated use of the protective layer 8 and the expansion gaps 16 protects the surface of the photovoltaic wire, and the expansion gaps 16 are more convenient for bending and deformation, providing a certain degree of ductility, thereby preventing the photovoltaic wire from being bent and deformed for a long time, which aggravates its surface aging and cracking. At the same time, the use of the wear-resistant protrusions 17 improves the wear resistance of the photovoltaic wire surface, reduces friction in other positions, and improves the service life of the photovoltaic wire.
[0025] The working principle and usage process of the utility model are as follows: First, when installing the photovoltaic line, it is necessary to connect the two photovoltaic lines. The staff brings the ends of the two photovoltaic lines close together and connects and fixes the core 1 to each other. At this time, the ends of the two photovoltaic lines are aligned, and the movable rubber sleeve 11 on the surface of one end of the photovoltaic line is close to the position of the splicing groove 10 on the surface of the other photovoltaic line. The positions of the movable groove 9 and the splicing groove 10 correspond to each other. The elastic locking strip 14 is pulled outward by the pull block 15 to make it elastically extend. The staff expands it outward, loosens the squeeze and lock of the movable rubber sleeve 11, and pulls The movable rubber sleeve 11 is pushed along the movable groove 9, and the splicing card strip 12 moves along the movable groove 9 to the inside of the splicing groove 10 on the surface of the other photovoltaic wire. Then, the movable rubber sleeve 11 is moved and sleeved on the surface of the connection between the two photovoltaic wires. The elastic locking strip 14 is loosened so that it is tightly attached to the inside of the annular groove 13. The two elastic locking strips 14 are respectively pressed against the surfaces of the two photovoltaic wires, which plays a role of squeezing and locking the movable rubber sleeve 11. Then, the movable rubber sleeve 11 covers and protects the connection between the two photovoltaic wires, so that the connection is not exposed to the outside and will not fall off easily.
[0026] When installing the photovoltaic wire, the position where it needs to be bent is adjusted at the expansion gap 16. The photovoltaic wire is bent so that the expansion gap 16 at the corresponding position expands and extends. The photovoltaic wire has a certain bending resistance and will not easily cause damage to its surface after bending. At the same time, the wear-resistant protrusions 17 are in contact with the installation plane. When pulling and traction, the wear-resistant protrusions 17 play a wear-resistant protection role to prevent the cable surface from being worn. When the photovoltaic wire is in use, the buffer layer 5 plays a buffer protection role. When external foreign objects collide and squeeze, it absorbs the pressure generated by the extrusion. At the same time, the thermal insulation layer 6 plays a role of heat insulation to prevent the core 1 from being affected by external high temperatures.
[0027] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A wear-resistant and bend-resistant photovoltaic wire, comprising a core (1), characterized in that: The surface of the core (1) is sleeved with an insulating layer (2), the surface of the insulating layer (2) is installed with a shielding layer (3), the surface of the shielding layer (3) is sleeved with an inner shaping layer (4), the surface of the inner shaping layer (4) is sleeved with a buffer layer (5), the surface of the buffer layer (5) is bonded with a heat preservation layer (6), the surface of the heat preservation layer (6) is sleeved with an outer shaping layer (7), the surface of the outer shaping layer (7) is sleeved with a protective layer (8), one end surface of the protective layer (8) is provided with movable grooves (9) at equal intervals along the circumferential direction, and the protective layer The other end surface of (8) is provided with splicing grooves (10) at equal intervals along the circumferential direction, and a movable rubber sleeve (11) is sleeved at the position corresponding to the surface of the protective layer (8) and the movable groove (9), and the inner wall of the movable rubber sleeve (11) is fixedly installed with a splicing clip (12) at equal intervals along the circumferential direction, and annular grooves (13) are symmetrically provided at both ends of the surface of the movable rubber sleeve (11), and elastic locking strips (14) are embedded and installed in the interior of the two annular grooves (13), and one end of the elastic locking strip (14) is symmetrically fixedly connected with a pull block (15); The surface of the protective layer (8) is provided with expansion gaps (16) at equal intervals, and the surface of the protective layer (8) is provided with wear-resistant convex particles (17) at equal intervals at positions on one side of the expansion gaps (16).
2. The wear-resistant and bend-resistant photovoltaic wire according to claim 1, characterized in that: The movable grooves (9), the splicing grooves (10) and the splicing clips (12) are all the same in number and their positions correspond to each other. The splicing clips (12) are movably snap-connected to the inside of the movable grooves (9).
3. The wear-resistant and bend-resistant photovoltaic wire according to claim 1, characterized in that: The elastic locking strip (14) is pressed tightly against the surface of the movable rubber sleeve (11), and a through hole is provided in the middle of the pulling block (15).
4. The wear-resistant and bend-resistant photovoltaic wire according to claim 1, characterized in that: The depth of the expansion gap (16) is half the thickness of the protective layer (8), and the wear-resistant convex particles (17) and the expansion gap (16) are staggeredly distributed on the surface of the protective layer (8).
5. The wear-resistant and bend-resistant photovoltaic wire according to claim 1, characterized in that: The surface of the protective layer (8) is sprayed with waterproof paint and reflective paint in sequence.