Low-voltage large-current socket type structure

Abstract

The utility model discloses a low-voltage large-current socket type structure, which comprises a casing, a base and a stator core. The stator iron core and the framework are assembled and then arranged in the machine shell, and the base is installed on the machine shell. The base is installed on the inner side face in the machine shell and is composed of a brake cable area, a tin coating area and installation areas on the two sides. The tin coating area is composed of four terminals evenly distributed in the first groove, and a grounding terminal in the four terminals is of an elastic piece structure. The cable plug is replaced, and the maintenance cost is reduced. Meanwhile, the design end adopts machine paint removal and needle winding tin coating, the doubling time of workers is shortened, operation is easy and convenient, and therefore manual cost is reduced.

Description

Technical Field

[0001] The utility model relates to a low-voltage and high-current socket structure. Background Art

[0002] Low-voltage motors typically use a wire-swinging structure due to their high current. If the outgoing cables experience any abnormalities during customer use, they often need to be returned to the factory for repair, which is costly and requires a wide range of customization options.

[0003] In addition, the time it takes for employees to connect the wires is long and the operation is inconvenient, resulting in high labor costs. Due to the large number of customized types, the stator code has the same parameters, different wire lengths, and different stators, which makes it difficult to standardize materials. In addition, multiple wires were originally wound together, and the winding machine could not remove the paint. Employees had to remove the paint separately and tie the lead wires, resulting in low winding efficiency. Utility Model Content

[0004] In view of the above problems, the purpose of the present invention is to provide a low-voltage, high-current socket structure that reduces the time employees spend on paralleling lines and simplifies operation, thereby reducing labor costs.

[0005] The technical solution for realizing the present utility model is as follows

[0006] A low-voltage, high-current socket structure comprises a housing, a base, and a stator core. The stator core is assembled with a frame and placed within the housing, and the base is mounted on the housing. The base is mounted on the inner side of the housing and comprises a brake line area, a tin-lined area, and mounting areas on both sides. The tin-lined area comprises four terminals evenly distributed within a first groove, and the grounding terminal among the four terminals is a spring-loaded structure.

[0007] A grounding screw is provided on a base on one side of the elastic sheet structure.

[0008] A silicone sealing layer is provided in the tin-lined area for sealing.

[0009] The spring structure includes a spring terminal and a spring; one end of the spring is connected to the center of the terminal located on the inner side of the housing, and the other end has an arc-shaped opening in the center and is in an inverted "C" shape.

[0010] The ends of the three terminals except the ground terminal located in the housing are all arc-shaped welding cup structures.

[0011] Each of the installation areas is provided with a mounting screw hole.

[0012] The exposed surface of the base is provided with a protruding shell, and the shell is externally connected with a plug.

[0013] With this technical solution, maintenance costs are reduced by simply replacing the cable plug. Furthermore, the design uses machine-assisted paint removal and needle wrapping for tinning, reducing employee time spent on line connection and simplifying operation, thereby reducing labor costs.

[0014] The integrated base must carry sufficient current. While ensuring adequate spacing and installation space, the internal grounding terminals are designed with spring clips to ensure reliable grounding. The screws are shared with the base screws. The internal power line terminals are designed with solder cups to accommodate 12-14AWG cables. Heat shrink tubing is used at the base and silicone sealing is performed. The soldered leads are connected to the corresponding UV and W phases on the PCB. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the shell structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the inner side structure of the base of the utility model;

[0017] Figure 3 This is a schematic diagram of the skeleton structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the plug structure of the utility model;

[0019] In the accompanying drawings, 1 is the casing, 2 is the base, 3 is the stator core, 5 is the brake line area, 6 is the tin-plated area, 7 is the installation area, 8 is the terminal, 9 is the grounding terminal, 10 is the first groove, 11 is the spring, 12 is the shell, 13 is the pin, 14 is the skeleton, 15 is the silicone sealing layer, 16 is the grounding screw, and 17 is the plug. DETAILED DESCRIPTION

[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1The schematic diagram of the structure of the present application is shown, which is a low-voltage, high-current socket structure, including a housing 1, a base 2, a frame and a stator core 3. The frame 14 with pins 13 is assembled with the stator core, and the enameled wire is wound around the pins and a PCB board is assembled on the pins, which facilitates the machine to perform single-link winding and improves the winding efficiency; the stator core and the frame are assembled and placed in the housing, and the base is installed on the housing; the base is installed on the inner side surface of the housing and consists of a brake line area 5, a tin-plated area 6 and installation areas 7 on both sides; the tin-plated area is composed of four terminals 8 evenly distributed in the first groove 10, and the grounding terminal 9 of the four terminals is a spring structure. Since the base is designed with a plug-in plug to form a modular structure, and all the plug-in cable parts are provided with procurement channels, customers can purchase and replace them by themselves without returning to the factory; at the same time, the design end uses machine paint removal, pin winding and tin-plating to reduce the time employees spend on line connection and the inconvenience of operation, thereby reducing labor costs.

[0022] A grounding screw 16 is provided on the base of one side of the elastic sheet structure. Grounding is achieved through the grounding screw.

[0023] A silicone sealing layer 15 is provided in the tin-lined area for sealing.

[0024] The spring structure includes a spring terminal and a spring 11. One end of the spring is connected to the center of the terminal inside the housing, and the other end has an arc-shaped opening in the center, forming an inverted "C" shape. The arc-shaped groove is used to avoid the grounding screw, and the double grounding structure is designed to ensure the safety of the motor.

[0025] The three terminals except the ground terminal are all arc-shaped welding cup structures at one end inside the housing. The arc-shaped structure ensures welding strength and reliability.

[0026] Each of the installation areas is provided with a mounting screw hole.

[0027] The exposed surface of the base is provided with a protruding shell 12, and the shell is externally connected with a plug 17. Through the assembly of the shell and the plug, different motors only need to replace the external plug to realize the assembly of different power lines.

Claims

1. A low voltage and high current socket structure, characterized in that: It includes a casing, a base and a stator core; the stator core is assembled with the frame and placed in the casing, and the base is installed on the casing; the base is installed on the inner side of the casing and consists of a brake line area, a tin-lined area and installation areas on both sides; the tin-lined area consists of four terminals evenly distributed in the first groove, and the grounding terminal among the four terminals is a spring structure.

2. A low voltage, high current socket structure according to claim 1, characterized in that: A grounding screw is provided on a base on one side of the elastic sheet structure.

3. The low-voltage, high-current socket structure according to claim 1, characterized in that: A silicone sealing layer is provided in the tin-lined area for sealing.

4. The low-voltage, high-current socket structure according to claim 1, characterized in that: The spring structure includes a spring terminal and a spring; one end of the spring is connected to the center of the terminal located on the inner side of the housing, and the other end has an arc-shaped opening in the center and is in an inverted "C" shape.

5. The low-voltage, high-current socket structure according to claim 1, characterized in that: The ends of the three terminals except the ground terminal located in the housing are all arc-shaped.

6. The low-voltage, high-current socket structure according to claim 1, characterized in that: Each of the installation areas is provided with a mounting screw hole.

7. The low-voltage, high-current socket structure according to claim 1, characterized in that: The exposed surface of the base is provided with a protruding shell, and the shell is externally connected with a plug.

Images