Magnetic processing device of brushless motor magnetic ring and motor equipment
By designing an automated brushless motor magnetic ring magnetic processing device, and using a loading bin and drive components to achieve automated loading and magnetization of the magnetic rings, the problem of low manual operation efficiency is solved, production efficiency and quality are improved, and costs are reduced.
Patent Information
- Application Number
- CN202422577981.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing brushless motor magnetic ring magnetization process requires manual loading and unloading, resulting in low efficiency and high cost, which makes it difficult to meet the needs of modern industrial production.
A magnetic processing device for brushless motor magnetic rings is designed. The loading bin, vertical drive components and horizontal drive components are used to realize the automatic loading, transmission and magnetization of magnetic rings. The device is precisely controlled by visual positioning components and control modules.
It improves production efficiency, reduces labor costs, ensures magnetization quality and equipment stability, reduces mechanical failures, and is suitable for efficient production in limited spaces.
Smart Images

Figure CN223391221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, in particular to a magnetic processing device for a brushless motor magnetic ring and motor equipment. Background Art
[0002] As a key component in modern electrical engineering and automation technology, brushless motors (Brushless Motors) are widely used across multiple industries due to their high efficiency, low noise, and long life. The quality of the magnetization of the magnetic rings in brushless motors, a key component, directly impacts motor performance. Currently, most magnetic ring magnetization equipment on the market requires manual placement of the magnetic rings individually for magnetization, which must then be removed manually. This manual loading, magnetization, and unloading process is particularly time-consuming and labor-intensive in mass production, increasing production costs and making it difficult to meet the efficiency and quality requirements of modern industrial production, hindering large-scale production.
[0003] To improve the efficiency and quality of magnetizing rings, a magnetic processing device capable of automatically loading, transporting, magnetizing, and unloading is urgently needed to reduce labor costs, improve production efficiency, and ensure the magnetization quality of the rings. Therefore, a magnetic processing device for brushless motor rings is proposed, aiming to achieve efficient processing of the rings through automation to meet the needs of modern industrial production. Summary of the Invention
[0004] In view of this, an embodiment of the present invention provides a magnetic processing device for a brushless motor magnetic ring and a motor device to solve the technical problems of low efficiency and high cost caused by manual loading and unloading in the existing magnetization technology.
[0005] In a first aspect, an embodiment of the present invention provides a magnetic processing device for a brushless motor magnetic ring, the magnetic processing device comprising: a transport component 3, a magnetizing mechanism 4 being provided at one end of the transport component 3, and a feeding mechanism 2 being provided at the other end of the transport component 3;
[0006] The feeding mechanism 2 comprises:
[0007] The upper bin 21 is provided with a plurality of grids 211, wherein a plurality of magnetic rings 6 to be processed are vertically stacked in the grids 211, and a push port 212 is provided at the bottom of each grid 211;
[0008] A vertical driving member 22 is provided below the upper hopper 21. The vertical driving member 22 includes a vertical servo rod 221. The vertical servo rod 221 is used to push the magnetic ring 6 to be processed upward to a first position flush with the transport plane of the transport component 3.
[0009] The horizontal driving member 23 includes a horizontal servo rod 231 , and the horizontal servo rod 231 is used to push the magnetic ring 6 to be processed from the first position into the transportation plane.
[0010] Preferably, the magnetizing mechanism 4 includes a magnetizing machine body 41 and a pressing assembly 42;
[0011] The pressing assembly 42 includes a mounting base 421 , a pressing driving member 422 and a pressing member 423 ;
[0012] The mounting base 421 is provided with a through opening 4211 for one end of the pressing driving member 422 to pass through the through opening 4211 below the base and connect with the first end 4231 of the pressing member 423 ;
[0013] A vertical downward pressing column 424 is fixedly mounted on the second end 4232 of the pressing member 423 . The pressing driving member 422 is used to control the upward and downward movement of the pressing member 423 , thereby driving the pressing column 424 to press the processed magnetic ring into the magnetizer body 41 .
[0014] Preferably, the magnetizing mechanism 4 further includes a visual positioning member 43 , which is provided at the second end 4232 of the pressing member 423 and is used to monitor the position status of the belt processing magnetic ring and the magnetizer body.
[0015] Preferably, the pressing assembly 42 further includes a pushing pressing member 425 , which includes a pushing cylinder 4251 and a pushing rod 4252 disposed above the second end 4232 ;
[0016] The lower pressure column 424 is centrally controlled and has a channel 4241 . One end of the push rod 4252 is connected to the push cylinder 4251 , and the other end is placed in the channel 4241 . The push cylinder 4251 is used to control the push rod 4252 to move downward to push the magnetic ring out of the magnetizer body.
[0017] Preferably, the horizontal driving member 23 further includes an arc-shaped pusher 232 , which is provided at the end of the horizontal servo rod 231 and is used to push the magnetic ring to be processed onto the transport component 3 in contact with the side surface of the magnetic ring to be processed.
[0018] Preferably, the magnetic treatment device further comprises a workbench 1, on which a plurality of beams are provided in the width direction; the transport component 3 comprises a conveyor belt 31 and a plurality of bent plates, and the conveyor belt 31 is embedded in the middle of the workbench 1;
[0019] The bending plate is fixedly connected to the conveyor belt 31 and the workbench through fixing parts.
[0020] Preferably, the transport component 3 includes a slide and a baffle, and the baffle is relatively arranged at two ends of the slide.
[0021] Preferably, the end of the lower pressure column 424 that contacts the belt processing magnetic ring is arranged in a stepped manner.
[0022] Preferably, the magnetic processing device further includes a control module for controlling the movement of the vertical driving member 22 , the horizontal driving member 23 , the downward driving member 422 and the pushing cylinder 4251 according to the information collected by the visual positioning member 43 .
[0023] In a second aspect, an embodiment of the present invention provides a motor device, which includes a magnetic processing device for any of the above-mentioned brushless motor magnetic rings.
[0024] In summary, the beneficial effects of the present invention are as follows:
[0025] The magnetic processing device and motor equipment for the brushless motor magnetic ring provided by the embodiment of the present invention cooperate with the loading bin and the vertical driving member, and a push port is set at the bottom of the loading bin. The vertical driving member controls the vertical servo rod to push in from the push port, abuts against the belt-processing magnetic rings stacked in the loading bin and moves upward, and pushes the belt-processing magnetic rings out to a first position flush with the transport surface of the transport component, and then pushes the belt-processing magnetic rings in the first position onto the transport component through the horizontal driving member set on the workbench, and finally transports them to the magnetization position for magnetization through the magnetization mechanism to obtain magnetic rings.
[0026] Through the specially designed loading bin combined with vertical and horizontal drive parts, the magnetic rings to be processed can be continuously pushed out from the loading bin to the transport assembly one by one, greatly reducing the time of manual intervention and improving production efficiency.
[0027] In mass production, the coordinated use of vertical and horizontal drive parts reduces the need for manpower, significantly lowers labor costs, and reduces the labor intensity of workers.
[0028] At the same time, since the loading, transmission and magnetization processes of the magnetic ring are all automatically controlled and servo drive technology is used, precise control of the loading and transmission processes is ensured, and the stability and reliability of the operation of each mechanism of the entire device are enhanced; by precisely controlling the position and speed of the magnetic ring, equipment failures caused by uncoordinated mechanical movement are avoided, and the service life of the equipment is extended.
[0029] Finally, through the rational layout of the loading bin, transport components and magnetizing mechanism, the entire device has a compact structure and a small footprint, making it suitable for efficient production in a limited space. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0031] The structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not intended to limit the conditions under which the present invention can be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportional relationships, or adjustments in size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and objectives that can be achieved by the present invention.
[0032] Figure 1 A schematic structural diagram of the magnetic processing device for the brushless motor magnetic ring provided in Example 1;
[0033] Figure 2 A schematic structural diagram of the magnetic processing device for the brushless motor magnetic ring provided in Example 1;
[0034] Figure 3 A schematic structural diagram of the magnetic processing device for the brushless motor magnetic ring provided in Example 1;
[0035] Figure 4 This is a schematic structural diagram of the loading bin described in Example 1;
[0036] Figure 5 This is a schematic structural diagram of the loading bin described in Example 1;
[0037] Figure 6 Schematic diagram of the loading bin and vertical servo member loading materials described in Example 1;
[0038] Figure 7 This is a schematic structural diagram of the lower pressing member described in Example 1;
[0039] Figure 8 This is a schematic structural diagram of the lower pressing member described in Example 1;
[0040] Parts and numbers in the picture:
[0041] 1. Workbench; 11. Loading port; 12. Unloading port; 2. Loading mechanism; 21. Loading bin; 211. Grid; 212. Push port; 22. Vertical drive element; 221. Vertical servo rod; 23. Horizontal drive element; 231. Horizontal servo rod; 232. Arc push handle; 3. Transport component; 31. Conveyor belt; 4. Magnetizing mechanism; 41. Magnetizing machine body; 42. Pressing component; 421. An Install the base; 4211, the opening; 422, the downward pressure driving member; 4221, the moving rod; 423, the downward pressure member; 4231, the first end; 4232, the second end; 4233, the fixed block; 424, the downward pressure column; 4241, the channel; 425, the pushing downward pressure member; 4251, the pushing cylinder; 4252, the pushing rod; 43, the visual positioning member; 5, the bottom plate; 51, the supporting column; 6, the magnetic ring to be processed. DETAILED DESCRIPTION
[0042] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0043] In the description of the present invention, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally located component.
[0044] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.
[0045] See Figure 1-6 The embodiment of the utility model provides a magnetic processing device for a brushless motor magnetic ring, the magnetic processing device comprising: a transport component 3, a magnetizing mechanism 4 is provided at one end of the transport component 3, and a feeding mechanism 2 is provided at the other end of the transport component 3;
[0046] The feeding mechanism 2 comprises:
[0047] The upper bin 21 is provided with a plurality of grids 211, wherein a plurality of magnetic rings 6 to be processed are vertically stacked in the grids 211, and a push port 212 is provided at the bottom of each grid 211;
[0048] A vertical driving member 22 is provided below the upper hopper 21. The vertical driving member 22 includes a vertical servo rod 221. The vertical servo rod 221 is used to push the magnetic ring 6 to be processed upward to a first position flush with the transport plane of the transport component 3.
[0049] The horizontal driving member 23 includes a horizontal servo rod 231 , and the horizontal servo rod 231 is used to push the magnetic ring 6 to be processed from the first position into the transportation plane.
[0050] Specifically, in the upper hopper 21, the vertical servo rod 221 of the vertical drive member 22 extends from the propulsion port 212 at the bottom of the hopper, pushing the magnetic ring at the bottom of the grid 211 upward until the magnetic ring reaches the first position flush with the transport plane of the transport component 3.
[0051] When the magnetic ring reaches the first position, the horizontal servo rod 231 of the horizontal driving member 23 moves to push the magnetic ring to be processed from the first position to the transport plane of the transport component 3. The transport component 3 is responsible for transporting the magnetic ring to be processed from the loading mechanism 2 to the location of the magnetizing mechanism 4; the magnetic ring to be processed is sent to the magnetizing mechanism 4 through the transport component 3 for magnetization treatment.
[0052] Preferably, the magnetic treatment device is further provided with a workbench 1, the loading mechanism 2 and the magnetizing mechanism 4 are arranged at opposite ends of the workbench 1, the transport component 3 is arranged between the loading mechanism 2 and the magnetizing mechanism 4, and the workbench 1 is provided with a loading port 11 and a unloading port 12; the transport plane is parallel to the workbench plane, the first position is the position where the loading port on the workbench is parallel to the transport plane of the transport component, and the transport component and the horizontal servo are arranged on opposite sides of the loading port.
[0053] like Figure 1 and Figure 2 As shown, the magnetic treatment device also includes a base plate 5. The workbench 1 and the base plate 5 are fixedly connected by support columns 51 to fix the workbench 1 and prevent it from shaking during loading and unloading. The loading bin 21 is placed on the base plate 5. The base plate 5 not only provides a mounting structure for the vertical drive member 22, but also provides support for the loading bin 21.
[0054] The loading mechanism 2 and the magnetizing mechanism 4 are respectively arranged at both ends of the workbench to balance the weight distribution on the workbench. At the same time, the transport component 3 is arranged in the middle of the workbench, and the workbench provides support and installation for the transport component 3, so that the various mechanisms and components in the magnetic processing device are reasonably distributed.
[0055] At the same time, if Figure 6 As shown, by setting the propulsion port 212 through which the vertical servo rod 221 passes at the bottom of the loading bin 21, the magnetic rings 6 to be processed stacked inside the loading bin 21 are vertically lifted and loaded to the loading port 11 position of the workbench, and then the horizontal driving member 23 is used to push the magnetic rings 6 to be processed at the loading port 11 position horizontally, thereby completing the loading process with the processed magnetic rings.
[0056] Preferably, the horizontal driving member 23 and the vertical driving member 22 are both cylinders, the vertical servo rod 221 and the horizontal servo rod 231 are piston rods, and the vertical driving member 22 is a program-controlled cylinder.
[0057] Preferably, a sensor (not shown) is provided on the workbench for detecting whether there is a magnetic ring to be processed at the position of the loading port 11. The sensor is electrically connected to the vertical servo component, and when it is detected that there is a magnetic ring to be processed at the first position of the loading port 11, the vertical servo component is controlled to stop moving upward.
[0058] In one embodiment, if Figure 1-3 as well as Figure 7 、 Figure 8 As shown, the magnetizing mechanism 4 includes a magnetizing machine body 41 and a pressing assembly 42;
[0059] The pressing assembly 42 includes a mounting base 421 , a pressing driving member 422 and a pressing member 423 ;
[0060] The mounting base 421 is provided with a through opening 4211 for one end of the pressing driving member 422 to pass through the through opening 4211 below the base and connect with the first end 4231 of the pressing member 423 ;
[0061] A vertical downward pressing column 424 is fixedly mounted on the second end 4232 of the pressing member 423 . The pressing driving member 422 is used to control the upward and downward movement of the pressing member 423 , thereby driving the pressing column 424 to press the processed magnetic ring into the magnetizer body 41 .
[0062] Specifically, the downward-pressing drive member 422 includes a drive unit and a moving rod 4221. The drive unit is mounted on the bottom surface of the workbench. One end of the moving rod 4221 is connected and mounted within the drive unit, while the other end passes through the opening 4211 between the workbench and the mounting base 421 and is fixedly connected to the first end 4231 of the downward-pressing member 423. The drive unit controls the vertical movement of the moving rod 4221, driving the first end 4231 of the downward-pressing member 423 to move up and down within the through-hole. The mounting base 421 also provides support for the downward-pressing member 423, preventing it from shaking during its upward and downward movement, which could result in it failing to align with the magnetic ring of the discharge port 12.
[0063] The pressing member 423 is bent at 90 degrees, and the second end 4232 extends toward the loading mechanism 2 to directly above the discharge port 12. As shown in the figure, the second end 4232 is provided with a fixing block 4233. The pressing column 424 is provided below the fixing block 4233 and is vertically aligned downward with the discharge port 12. The fixing block 4233 provides stable support for the pressing column 424. The pressing column 424 is used to directly contact and apply pressure to the parts on the magnetic ring to be processed so that it can fully enter the magnetizer body 41 for magnetization.
[0064] One end of the downward-pressing driving member 422 is passed through the through-hole 4211 from below the mounting base 421 and connected to the first end 4231 of the downward-pressing member 423. The downward-pressing driving member 422 can include any one of a hydraulic cylinder, a pneumatic cylinder, and an electric push rod. For example, the piston rod of the pneumatic cylinder passes through the through-hole 4211 and is fixedly connected to the downward-pressing member 423 via a coupling or welding to ensure synchronous movement of the two.
[0065] In this embodiment, the magnetizer body 41 and the press-down assembly 42 cooperate to accurately and efficiently place the magnetic ring to be processed within the magnetizer body 41 for magnetization. The workbench of the press-down assembly 42 ensures that the magnetic ring can be stably pressed into the magnetizer body 41 during the magnetization process, preventing uneven magnetization or even failure of magnetization due to positional deviation of the magnetic ring during magnetization.
[0066] When magnetization is required, the pressing driving member 422 is started to drive the pressing member 423 to move downward, thereby pushing the pressing column 424 to press the magnetic ring into the magnetizer body 41 .
[0067] By controlling the up and down movement of the pressing member 423 through the pressing driving member 422, the action of the pressing column 424 can be precisely controlled to ensure that the magnetic ring is always in the correct position during the magnetization process, thereby avoiding errors caused by manual operation and improving the magnetization quality and efficiency.
[0068] The design of the lower pressure pin 424 ensures that the magnetic ring is stably pressed into the magnetizer body 41, preventing the magnetic ring from shifting during the magnetization process and ensuring consistent and reliable magnetization. For example, even if there is slight vibration during the magnetization process, the lower pressure pin 424 can keep the magnetic ring in place without affecting the magnetization result.
[0069] In one embodiment, if Figure 1-Figure 3 As shown, the magnetizing mechanism 4 further includes a visual positioning member 43 , which is disposed at the second end 4232 of the pressing member 423 and is used to monitor the position status of the belt processing magnetic ring and the magnetizer itself.
[0070] Specifically, the magnetizer is placed directly below the discharge port 12 to ensure that the magnetic ring can directly contact the magnetizer when it falls from the discharge port 12. When the magnetic ring to be processed reaches the discharge port 12, the visual positioning component 43 begins to capture the position information of the magnetic ring.
[0071] If the position of the magnetic ring to be processed deviates from the predetermined position, the system will adjust the position of the pressing member 423 according to the data fed back by the visual positioning member 43, so that the magnetic ring is accurately aligned with the magnetizer. The pressing driving member 422 is started, driving the pressing member 423 and the pressing column 424 to press the magnetic ring into the magnetizer, and the magnetization process begins.
[0072] This embodiment not only solves the position uncertainty and errors caused by manual operation in the traditional magnetization process, but also significantly improves the accuracy and efficiency of magnetization through automation and intelligent means, providing a more reliable solution for industrial production. During the magnetization process, it is crucial to ensure that the magnetic ring can be accurately placed in the predetermined position of the magnetizer. By setting the visual positioning member 43 at the second end 4232 of the lower pressure member 423, the position status of the magnetic ring is monitored in real time and compared with the position of the magnetizer, thereby realizing the function of automatically correcting the position of the magnetic ring, ensuring that each magnetization can achieve the desired effect.
[0073] In one embodiment, if Figure 7 、 Figure 8 As shown, the pressing assembly 42 further includes a pushing pressing member 425 , which includes a pushing cylinder 4251 and a pushing rod 4252 disposed above the second end 4232 ;
[0074] The lower pressure column 424 is centrally controlled and has a channel 4241 . One end of the push rod 4252 is connected to the push cylinder 4251 , and the other end is placed in the channel 4241 . The push cylinder 4251 is used to control the push rod 4252 to move downward to push the magnetic ring out of the magnetizer.
[0075] Specifically, the pushing down member 425 is used to push the magnetic ring out of the magnetizer in the pressing assembly 42. It includes a pushing cylinder 4251 and a pushing rod 4252. The pushing of the magnetic ring is achieved by pushing the cylinder 4251 to extend or retract the pushing rod 4252.
[0076] A push cylinder 4251 is fixedly mounted above the second end 4232 of the pressing assembly 42, ensuring that the position of the push cylinder 4251 is stable and that the push rod 4252 can be driven to move linearly. The push cylinder 4251 is preferably mounted with bolts, which secure the push cylinder 4251 above the fixing block 4233 so that the push rod 4252 passes through the fixing block 4233 and is positioned within the channel 4241 of the pressing column 424.
[0077] One end of the push rod 4252 is set in the push cylinder 4251 and connected to the push cylinder 4251, and the other end is built into the channel 4241 of the lower pressure column 424. The diameter of the channel 4241 is larger than the diameter of the push rod 4252 to ensure that the push rod 4252 can move freely in the through hole. When the magnetization of the magnetic ring is completed, the push cylinder 4251 starts to control the push rod 4252 to move downward, contact the magnetic ring in the magnetizer and push the magnetic ring out of the magnetization channel in the magnetizer. After the magnetic ring is pushed out, the push cylinder 4251 controls the push rod 4252 to return to the initial position, and the magnetic ring falls from the magnetization channel of the magnetizer into the receiving bin (not shown) placed below. The lower pressure drive member 422 controls the lower pressure member 423 to move upward in preparation for the next magnetization.
[0078] This embodiment utilizes a push cylinder 4251 and a push rod 4252 to automatically eject the magnetic ring, eliminating manual operation. Furthermore, the push system, comprised of the push cylinder 4251 and the push rod 4252, ensures that the magnetic ring is accurately ejected from the magnetizer, enhancing the reliability and continuity of the entire magnetization process. For example, even during continuous production, the magnetic ring ejection can be maintained with stability and consistency.
[0079] In one embodiment, if Figure 1-Figure 3 As shown, the horizontal driving member 23 further includes an arc-shaped pusher 232 , which is disposed at the end of the horizontal servo rod 231 and is used to fit the side of the processed magnetic ring and push the magnetic ring to be processed onto the transport component 3 .
[0080] Specifically, an arc-shaped push handle 232 is provided at the front end of the horizontal servo rod 231 to better fit the side of the magnetic ring to be processed and ensure smooth pushing of the object.
[0081] The purpose of this embodiment is to improve the degree of automation in the magnetic ring processing process and ensure that the magnetic ring can be accurately pushed from the magnetizer to the transport assembly 3. By providing the arc-shaped pusher 232, the magnetic ring can be smoothly transferred during the pushing process, reducing damage caused by collision or friction, and reducing the possibility of deviation or falling caused by ordinary flat pushers, ensuring that the magnetic ring can be accurately placed on the transport assembly 3, while improving the transportation efficiency.
[0082] In one embodiment, if Figure 1-Figure 3 As shown, the transport assembly 3 includes a conveyor belt 31 and a plurality of bent plates (not shown), and the conveyor belt 31 is embedded in the middle of the workbench 1;
[0083] The bending plate is fixedly connected to the conveyor belt 31 and the workbench through fixing parts.
[0084] Specifically, the middle of the workbench is hollowed out, and the transport component 3 is embedded in the middle of the workbench to ensure that the transport plane of the conveyor belt 31 is flush with the surface of the workbench, so that the horizontal drive component 23 can push the magnetic ring to be processed at the loading position 11 horizontally to the conveyor belt 31 of the transport component 3.
[0085] The bent plate is bent in a U-shape, with one end fixedly connected to the workbench and the other end fixedly connected to the side of the transport assembly 3, thereby securing the transport assembly 3 to the workbench. The fixing members are preferably screws. Multiple pairs of opposing bent plates are provided on either side of the width of the transport assembly 3 to secure the transport assembly 3 to the workbench, preventing unstable mounting and shaking.
[0086] Preferably, the bending plate is provided with a connecting piece, which is connected to both ends of the bending plate respectively, for fixing the stability of the bending plate to prevent the bending plate from deforming and affecting the positional relationship between the workbench and the transport component 3.
[0087] In another embodiment, the transport assembly 3 includes a slide and a baffle (not shown in the figure), and the baffle is relatively arranged at two ends of the slide.
[0088] Specifically, the slide is placed horizontally on the workbench, and the transport plane of the slide is parallel to the surface of the workbench. The vertical servo component pushes the processed magnetic ring out of the loading port 11, and the bottom surface of the pushed magnetic ring to be processed is slightly higher than the horizontal plane of the slide. After the processed magnetic ring is pushed onto the slide by the horizontal servo component, the horizontal servo component continues to push the magnetic ring to be processed to move on the slide until the processed magnetic ring moves down from the unloading port 12 of the workbench and contacts the magnetizer, and the horizontal servo rod 231 of the horizontal servo component retracts to the starting position.
[0089] The arc-shaped push handle 232 at the end of the horizontal servo rod 231 can fit the arc-shaped side surface of the magnetic ring to be processed, so that the magnetic ring will not shift during the pushing process.
[0090] In one embodiment, the end of the pressing column 424 that contacts the processing magnetic ring is arranged in a stepped manner.
[0091] Specifically, the pressing column 424 is arranged in a stepped manner at one end away from the fixed block 4233, which can better contact the magnetic ring to be processed while reducing the weight of the pressing column itself, and press the magnetic ring to be processed downward into the magnetizing track in the magnetizer.
[0092] In one embodiment, the magnetic processing device further includes a control module for controlling the movement of the vertical driving member 22 , the horizontal driving member 23 , the downward driving member 422 and the pushing cylinder 4251 according to information collected by the visual positioning member 43 .
[0093] Specifically, the control module is electrically connected to components such as the visual positioning component 43, the vertical drive component 22, the horizontal drive component 23, the downward drive component 422, and the pushing cylinder 4251 to ensure that the control signal can be accurately transmitted. When the visual positioning component 43 detects that the magnetic ring position is offset, the control module will send instructions to the corresponding drive component for position correction.
[0094] When the magnetic ring enters the discharge port 12, the visual positioning component 43 starts to monitor the position information of the magnetic ring to be processed in real time; the control module receives the data collected by the visual positioning component 43 and determines whether the position of the magnetic ring is correct.
[0095] If the position of the magnetic ring deviates, the control module will automatically control the downward pressure driving member 422 to move the downward pressure member 423 downward, and press the magnetic ring into the magnetizing channel of the magnetizer through the downward pressure column 424, so that the magnetic ring returns to the correct position. By combining the control module with the visual positioning member 43, the position of the magnetic ring can be accurately controlled, ensuring that the magnetic ring always remains in the correct position during the entire processing process, thereby improving the processing accuracy and consistency.
[0096] Example 2
[0097] An embodiment of the present utility model provides a motor device, which includes the magnetic processing device for the brushless motor magnetic ring according to any of the above embodiments.
[0098] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A magnetic processing device for a brushless motor magnetic ring, characterized in that: It comprises a transport component (3), one end of the transport component (3) is provided with a magnetizing mechanism (4), and the other end of the transport component (3) is provided with a loading mechanism (2); The feeding mechanism (2) comprises: A loading bin (21) is provided with a plurality of grids (211), wherein a plurality of magnetic rings (6) to be processed are vertically stacked in the grids (211), and a push port (212) is provided at the bottom of each grid (211); A vertical driving member (22) is arranged below the upper bin (21), the vertical driving member (22) comprising a vertical servo rod (221), the vertical servo rod (221) being used to push the magnetic ring (6) to be processed upward to a first position flush with the transport plane of the transport component (3); A horizontal driving member (23), the horizontal driving member (23) comprising a horizontal servo rod (231), the horizontal servo rod (231) being used to push the magnetic ring (6) to be processed from the first position into the transport plane.
2. The magnetic processing device for the brushless motor magnetic ring according to claim 1, characterized in that: The magnetizing mechanism (4) comprises a magnetizing machine body (41) and a pressing assembly (42); The pressing assembly (42) comprises a mounting base (421), a pressing driving member (422) and a pressing member (423); The mounting base (421) is provided with a through opening (4211) for one end of the pressing driving member (422) to pass through the through opening (4211) below the base and connect with the first end (4231) of the pressing member (423); A vertically downward pressing column (424) is fixedly mounted on the second end (4232) of the pressing member (423), and the pressing driving member (422) is used to control the upward and downward movement of the pressing member (423), thereby driving the pressing column (424) to press the processed magnetic ring downward into the magnetizer body (41).
3. The magnetic processing device for the brushless motor magnetic ring according to claim 2, characterized in that: The magnetizing mechanism (4) further comprises a visual positioning member (43), which is arranged at the second end (4232) of the pressing member (423) and is used to monitor the position status of the belt processing magnetic ring and the magnetizer body.
4. The magnetic processing device for the brushless motor magnetic ring according to claim 3, characterized in that: The pressing assembly (42) further includes a pushing pressing member (425), which includes a pushing cylinder (4251) and a pushing rod (4252) arranged above the second end (4232); The lower pressure column (424) is centrally controlled and provided with a channel (4241). One end of the push rod (4252) is connected to the push cylinder (4251), and the other end is placed in the channel (4241). The push cylinder (4251) is used to control the push rod (4252) to move downward to push the magnetic ring out of the magnetizer body.
5. The magnetic processing device for a brushless motor magnetic ring according to any one of claims 2 to 4, characterized in that: The horizontal driving member (23) further comprises an arc-shaped push handle (232), which is arranged at the end of the horizontal servo rod (231) and is used to fit the side of the magnetic ring to be processed and push the magnetic ring to be processed (6) onto the transport assembly (3).
6. The magnetic processing device for the brushless motor magnetic ring according to claim 5, characterized in that: The magnetic treatment device further comprises a workbench (1), the transport component (3) comprises a conveyor belt (31) and a plurality of bent plates, and the conveyor belt (31) is embedded in the middle of the workbench (1); The bending plate is fixedly connected to the conveyor belt (31) and the workbench (1) respectively through fixing parts.
7. The magnetic processing device for the brushless motor magnetic ring according to claim 5, characterized in that: The transport assembly (3) comprises a slideway and a baffle, wherein the baffles are arranged at two ends of the slideway relative to each other.
8. The magnetic processing device for the brushless motor magnetic ring according to claim 5, characterized in that: One end of the lower pressure column (424) contacting the belt processing magnetic ring is arranged in a stepped manner.
9. The magnetic processing device for the brushless motor magnetic ring according to claim 4, characterized in that: The magnetic processing device further comprises a control module for controlling the movement of the vertical driving member (22), the horizontal driving member (23), the downward driving member (422) and the pushing cylinder (4251) according to information collected by the visual positioning member (43).
10. A motor device, characterized in that: The device comprises the magnetic processing device for the brushless motor magnetic ring according to any one of claims 1 to 9.