Distillation device for extracting peony hydrolat

By designing a stirring rod angle adjustment mechanism in the distillation device, convenient replacement and full contact of the ceramic balls are achieved, solving the problems of cumbersome operation and insufficient contact in the existing technology and improving the distillation efficiency.

CN223392916UActive Publication Date: 2025-09-30LUOYANG NINGBANG BIO-PHARM CO LTD
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Patent Information

Application Number
CN202422500578.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-30
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The ceramic balls in the existing distillation device are difficult to replace after being used for a period of time, and the ceramic balls cannot fully contact with the reactants, resulting in poor performance.

Method used

A device including a distillation tank body, a ceramic ball adding box, a hollow rotating shaft, a stirring rod and a driving mechanism was designed. The ceramic balls can be conveniently replaced and fully contacted through the stirring rod angle adjustment mechanism. The through holes on the stirring rod are used to contact the ceramic balls, thereby improving the use effect.

Benefits of technology

The ceramic balls can be easily replaced and fully contacted with the reactants, thereby improving the distillation efficiency, avoiding the trouble of manual operation, and enhancing the use effect of the device.

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Abstract

A distillation device for peony hydrolat extraction relates to the technical field of hydrolat extraction, and comprises a distillation retort body and a ceramic ball adding box, the top of the distillation retort body is buckled with a cover plate, the ceramic ball adding box is fixed at the top of the distillation retort body, and the distillation retort body is rotatably connected with a hollow rotating shaft through a first bearing. The top of the hollow rotating shaft is communicated with the interior of the ceramic ball adding box, the top of the hollow rotating shaft is rotatably connected with the bottom of the ceramic ball adding box through a rotating joint, the bottom end of the hollow rotating shaft extends out of the distillation retort body, and a valve is assembled at the bottom of the hollow rotating shaft. The trouble of opening the distillation retort body for manual taking out is avoided, time and labor are saved, meanwhile, the stirring rods are filled with the ceramic balls, so that the ceramic balls are placed in different stirring layers and are in full contact with reactants, and the using effect of the distillation retort is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pure dew extraction, in particular to a distillation device for extracting peony pure dew. Background Art

[0002] Hydrosol, also known as water essential oil, refers to a 100% saturated distillate separated during the distillation and extraction process of essential oils. It is a companion product produced together with essential oils. Its ingredients are natural and pure, and its fragrance is light and pleasant. Peony hydrosol has the effect of softening, hydrating, brightening and moisturizing the skin. Peony hydrosol can be processed through ceramic balls during the distillation process to reduce boiling, thereby reducing foam and suspended matter.

[0003] In the prior art, the patent with the authorization publication number CN 215462083 U discloses a defoaming and suspended matter distillation device for extracting pure dew, in which ceramic balls of similar specifications are filled in advance in the material box in the feeding component. During distillation, the micro motor is turned on and controlled to reverse, the two first baffles will open, and the ceramic balls will drop and squeeze the two second baffles to fall into the distillation inner tank. The ceramic balls can reduce boiling, and thus reduce foam and suspended matter. Since the ceramic balls are relatively heavy, they sink to the bottom of the tank body when added and cannot fully contact the reactants, resulting in poor use effect. In addition, the ceramic balls need to be replaced after a period of use, and it is necessary to open the tank body for replacement, which is troublesome, time-consuming and labor-intensive. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a distillation device for extracting peony hydrosol. The ceramic balls are easy to take out, avoiding the trouble of opening the distillation tank body for manual removal, saving time and effort. At the same time, the ceramic balls are filled into the stirring rod, so that they are placed in different stirring layers, so that they are in full contact with the reactants, thereby improving their use effect and effectively solving the problems in the background technology.

[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:

[0006] A distillation device for extracting peony hydrosol comprises a distillation tank body and a ceramic ball adding box, wherein a cover plate is buckled on the top of the distillation tank body, the ceramic ball adding box is fixed on the top of the distillation tank body, the distillation tank body is rotatably connected to a hollow rotating shaft through a first bearing, the top of the hollow rotating shaft is communicated with the interior of the ceramic ball adding box, the top of the hollow rotating shaft is rotatably connected to the bottom of the ceramic ball adding box through a rotary joint, the bottom end of the hollow rotating shaft extends out of the distillation tank body and a valve is assembled at the bottom thereof, a driving mechanism for driving the hollow rotating shaft to rotate is installed at the bottom of the distillation tank body, a side surface of the hollow rotating shaft is connected to a plurality of hollow stirring rods through a bellows, through holes are evenly opened on the surface of the stirring rod, and the aperture of the through holes is smaller than the diameter of the ceramic balls, the end of the stirring rod is connected to the distillation tank body through a stirring rod angle adjustment mechanism, a PLC controller is installed on the side surface of the distillation tank body, and the PLC controller is electrically connected to an external power supply.

[0007] Furthermore, the driving mechanism includes a stepper motor, a worm, a stand and a worm wheel. There are two stands, which are fixed at the bottom of the distillation tank body. The worm is rotatably installed between the two stands. The worm wheel is sleeved and fixed on the hollow rotating shaft, and the worm is meshed with the worm wheel. The stepper motor is installed on the side of one of the stands, and the output shaft of the stepper motor is fixedly connected to the end of the worm. The stepper motor is electrically connected to the PLC controller.

[0008] Furthermore, the stirring rod angle adjustment mechanism includes an electric push rod and a lifting seat. The electric push rod is installed on the top of the distillation tank body. The lifting seat is fixed to the telescopic end of the electric push rod. The electric push rod is electrically connected to the PLC controller.

[0009] Furthermore, the stirring rod angle adjustment mechanism also includes a second bearing and a connecting ring, and the connecting ring is rotatably mounted on the inner side of the lifting seat through the second bearing.

[0010] Furthermore, the stirring rod angle adjustment mechanism also includes a guide rod, a slider, a sleeve and a slide bar. The guide rod is fixed on the side of the connecting ring, the slider is slidably connected to the guide rod, the sleeve is fixed on the end of the guide rod, the slide bar is fixed on the side of the hollow rotating shaft, and the sleeve is slidably connected to the slide bar up and down.

[0011] Furthermore, the stirring rod angle adjustment mechanism also includes a hinge and a connecting rod, and the connecting rod is hinged to the end of the stirring rod and the bottom of the slider through the hinge.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the distillation device for extracting peony hydrosol has the following advantages: the angle between the stirring rod and the hollow rotating shaft is adjusted by the stirring rod angle adjustment mechanism. When the ceramic ball needs to be replaced, the valve is opened and the end of the stirring rod is tilted upward. At this time, the ceramic balls are discharged through the hollow rotating shaft under the action of gravity. The ceramic balls are easy to take out, avoiding the trouble of opening the distillation tank body for manual removal, saving time and effort. At the same time, the ceramic balls are filled into the stirring rod, so that they are placed in different stirring layers, so that they are in full contact with the reactants, thereby improving their use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the three-dimensional cross-sectional structure of the utility model;

[0015] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at point A;

[0016] Figure 4 It is a schematic diagram of the three-dimensional bottom structure of the utility model.

[0017] In the figure: 1-distillation tank body, 2-cover plate, 3-ceramic ball adding box, 4-PLC controller, 5-driving mechanism, 51-stepping motor, 52-worm, 53-stand, 54-worm gear, 6-stirring rod angle adjustment mechanism, 61-electric push rod, 62-lifting seat, 63-second bearing, 64-connecting ring, 65-guide rod, 66-slider, 67-sliding sleeve, 68-hinge, 69-connecting rod, 610-slide, 7-stirring rod, 8-through hole, 9-bellows, 10-hollow shaft, 11-rotating joint, 12-first bearing, 13 valve. DETAILED DESCRIPTION

[0018] The present invention will be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.

[0019] See also Figure 1-4, this embodiment provides a technical solution: a distillation device for extracting peony hydrosol, comprising a distillation tank body 1 and a ceramic ball adding box 3, the top of the distillation tank body 1 is buckled with a cover plate 2, the ceramic ball adding box 3 is fixed to the top of the distillation tank body 1, the distillation tank body 1 is rotatably connected to a hollow rotating shaft 10 through a first bearing 12, the top of the hollow rotating shaft 10 is communicated with the interior of the ceramic ball adding box 3, the top of the hollow rotating shaft 10 is rotatably connected to the bottom of the ceramic ball adding box 3 through a rotary joint 11, the bottom end of the hollow rotating shaft 10 extends out of the distillation tank body 1 and a valve 13 is assembled at the bottom of the distillation tank body 1, a driving mechanism 5 for driving the hollow rotating shaft 10 to rotate is installed at the bottom of the distillation tank body 1, a plurality of hollow stirring rods 7 are connected to the side of the hollow rotating shaft 10 through a bellows 9, through holes 8 are evenly opened on the surface of the stirring rod 7, and the aperture of the through hole 8 is smaller than the diameter of the ceramic ball, The end of the stirring rod 7 is connected to the distillation tank body 1 through the stirring rod angle adjustment mechanism 6. A PLC controller 4 is installed on the side of the distillation tank body 1. The PLC controller 4 is electrically connected to an external power supply. When in use, the staff puts process water and peony flowers into the distillation tank body 1 according to the ratio table, connects the water source through the steam generator and turns on the steam generator to continuously discharge hot steam at about 96 degrees Celsius into the outer tank of the distillation tank body 1. The hot steam is discharged from the steam outlet while heating the distillation tank body 1. The pressure pump is turned on to control the pressure in the distillation tank body 1 to 0.2 to 0.4 MPa, and then the ceramic balls in the ceramic ball adding box 3 are put in. The ceramic balls can reduce boiling, and then foam and suspended matter can be reduced. The distillation gas produced by distillation will enter the condensation tank through the exhaust pipe and be condensed into a liquid by the condenser therein. It adopts the existing technology.

[0020] The driving mechanism 5 includes a stepper motor 51, a worm 52, a stand 53 and a worm wheel 54. There are two stands 53, and the two stands 53 are fixed at the bottom of the distillation tank body 1. The worm 52 is rotatably installed between the two stands 53. The worm wheel 54 is sleeved and fixed on the hollow rotating shaft 10, and the worm 52 is engaged with the worm wheel 54. The stepper motor 51 is installed on the side of one of the stands 53. The output shaft of the stepper motor 51 is fixedly connected to the end of the worm 52. The stepper motor 51 is electrically connected to the PLC controller 4. The output shaft of the stepper motor 51 drives the worm 52 to rotate, and the worm 52 is engaged with the worm 52. The worm 52 drives the hollow rotating shaft 10 to rotate, and the hollow rotating shaft 10 drives the slide 610 to rotate.

[0021] The stirring rod angle adjustment mechanism 6 includes an electric push rod 61 and a lifting seat 62. The electric push rod 61 is installed on the top of the distillation tank body 1. The lifting seat 62 is fixed to the telescopic end of the electric push rod 61. The electric push rod 61 is electrically connected to the PLC controller 4. The stirring rod angle adjustment mechanism 6 also includes a second bearing 63 and a connecting ring 64. The connecting ring 64 is rotatably installed on the inner side of the lifting seat 62 through the second bearing 63. The stirring rod angle adjustment mechanism 6 also includes a guide rod 65, a slider 66, a sliding sleeve 67 and a slide bar 610. The guide rod 65 is fixed to the side of the connecting ring 64. The slider 66 is slidably connected to the guide rod 65. The sliding sleeve 67 is fixed to the end of the guide rod 65. The slide bar 610 is fixed in the air On the side of the central rotating shaft 10, the sliding sleeve 67 is connected to the sliding bar 610 for sliding movement up and down. The stirring rod angle adjustment mechanism 6 also includes a hinge 68 and a connecting rod 69. The connecting rod 69 is hinged to the end of the stirring rod 7 and the bottom of the slider 66 through the hinge 68. When the ceramic ball needs to be put into or discharged from the distillation tank body 1, the telescopic end of the electric push rod 61 drives the lifting seat 62 to move up and down. The lifting seat 62 drives the connecting ring 64 to move up and down during the lifting process. The connecting ring 64 drives the guide rod 65 to move up and down. During the lifting process of the guide rod 65, the slider 66 slides along the guide rod 65, and the slider 66 drives the connecting rod 69 to move. The connecting rod 69 drives the sliding sleeve 6 7 slides up and down along the slide bar 610, and the connecting rod 69 rotates relative to the end of the stirring rod 7 through the hinge 68 during the movement, thereby adjusting the angle of the stirring rod 7. The bellows 9 is used to compensate for the displacement when the angle of the stirring rod 7 is adjusted. When the end of the stirring rod 7 is tilted downward, the ceramic balls in the ceramic ball adding box 3 enter the interior of the stirring rod 7 through the hollow shaft 10. The stirring rod 7 is provided with a through hole 8, so that the reactants in the distillation tank body 1 can contact the ceramic balls, thereby reducing the boiling. The hollow shaft 10 drives the slide bar 610 to rotate, the slide bar 610 drives the guide rod 65 to rotate, and the guide rod 65 drives the connecting ring 64 Rotate, the connecting ring 64 rotates relative to the lifting seat 62 through the second bearing 63, and the slider 66 drives the stirring rod 7 to rotate through the connecting rod 69, so that the stirring rod 7 performs a stirring operation, so that the reactants are evenly heated. When the ceramic balls need to be replaced, open the valve 13, and the end of the stirring rod 7 is tilted upward. At this time, the ceramic balls are discharged through the hollow rotating shaft 10 under the action of gravity. The ceramic balls are easy to take out, avoiding the trouble of opening the distillation tank body 1 for manual removal, saving time and effort. At the same time, the ceramic balls are filled into the stirring rod 7, so that they are placed in different stirring layers, so that they are in full contact with the reactants, thereby improving their use effect.

[0022] The working principle of a distillation device for extracting peony hydrosol provided by the utility model is as follows: when in use, a staff member puts process water and peony flowers into a distillation tank body 1 according to a ratio table, connects a water source through a steam generator and turns on the steam generator to continuously discharge hot steam of about 96 degrees Celsius into the outer tank of the distillation tank body 1, and the hot steam is discharged from the steam outlet while heating the distillation tank body 1. The pressure pump is turned on to control the pressure in the distillation tank body 1 to 0.2 to 0.4 MPa, and then ceramic balls in a ceramic ball adding box 3 are added. The ceramic balls can reduce boiling and thus reduce foam and suspended matter. The distillation gas generated by distillation will enter the condensation tank through the exhaust pipe and be condensed into liquid by the condenser therein. It adopts the existing technology;

[0023] The difference is that when the ceramic balls need to be put into or discharged from the distillation tank body 1, the telescopic end of the electric push rod 61 drives the lifting seat 62 to move up and down, and the lifting seat 62 drives the connecting ring 64 to move up and down during the lifting process, and the connecting ring 64 drives the guide rod 65 to move up and down. During the lifting process of the guide rod 65, the slider 66 slides along the guide rod 65, and the slider 66 drives the connecting rod 69 to move. During the lifting process, the connecting rod 69 drives the sliding sleeve 67 to slide up and down along the slide bar 610. During the movement, the connecting rod 69 rotates relative to the end of the stirring rod 7 through the hinge 68, thereby adjusting the angle of the stirring rod 7. The bellows 9 is used to compensate for the displacement when the angle of the stirring rod 7 is adjusted. When the end of the stirring rod 7 is tilted downward, the ceramic balls in the ceramic ball adding box 3 enter the stirring rod 7 through the hollow rotating shaft 10. Inside, a through hole 8 is provided on the stirring rod 7, so that the reactants in the distillation tank body 1 can contact the ceramic balls, thereby allowing the ceramic balls to reduce boiling. The output shaft of the stepping motor 51 drives the worm 52 to rotate, and the worm 52 is engaged with the worm 52. The worm 52 drives the hollow rotating shaft 10 to rotate, and the hollow rotating shaft 10 drives the slide 610 to rotate. The slide 610 drives the guide rod 65 to rotate, and the guide rod 65 drives the connecting ring 64 to rotate. The connecting ring 64 rotates relative to the lifting seat 62 through the second bearing 63. The slider 66 drives the stirring rod 7 to rotate through the connecting rod 69, so that the stirring rod 7 performs a stirring operation, so that the reactants are evenly heated. When the ceramic balls need to be replaced, the valve 13 is opened, and the end of the stirring rod 7 is tilted upward. At this time, the ceramic balls are discharged through the hollow rotating shaft 10 under the action of gravity.

[0024] It is worth noting that the components disclosed in the above embodiments are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. The model of the PLC controller 4 is CS1.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two elements, or interaction between two elements, unless otherwise specified. Those skilled in the art can understand the specific meanings of the above terms in this utility model based on the specific circumstances. For example, a rotational connection can refer to a rotational connection via a bearing.

[0026] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred implementation scheme, there are many methods and ways to implement the technical solution. The above is only a preferred implementation scheme of the present invention. However, technical personnel in the relevant field should understand that various changes can be made to the form and details of the present invention without departing from the spirit and scope of the present invention as defined by the attached claims, and all of them are within the scope of protection of the present invention.

Claims

1. A distillation device for extracting peony hydrosol, comprising a distillation tank body (1) and a ceramic ball adding box (3), wherein a cover plate (2) is fastened to the top of the distillation tank body (1), and the ceramic ball adding box (3) is fixed to the top of the distillation tank body (1), characterized in that: The distillation tank body (1) is rotatably connected to a hollow rotating shaft (10) via a first bearing (12). The top of the hollow rotating shaft (10) is communicated with the interior of the ceramic ball adding box (3). The top of the hollow rotating shaft (10) is rotatably connected to the bottom of the ceramic ball adding box (3) via a rotary joint (11). The bottom end of the hollow rotating shaft (10) extends out of the distillation tank body (1) and is equipped with a valve (13) at its bottom. A driving mechanism for driving the hollow rotating shaft (10) to rotate is installed at the bottom of the distillation tank body (1). The invention relates to a driving mechanism (5), wherein the side of the hollow rotating shaft (10) is connected to a plurality of hollow stirring rods (7) through a bellows (9), and through holes (8) are evenly opened on the surface of the stirring rods (7), and the aperture of the through holes (8) is smaller than the diameter of the ceramic ball. The end of the stirring rod (7) is connected to the distillation tank body (1) through the stirring rod angle adjustment mechanism (6), and a PLC controller (4) is installed on the side of the distillation tank body (1), and the PLC controller (4) is electrically connected to an external power supply.

2. A distillation apparatus for extracting peony hydrosol according to claim 1, characterized in that: The driving mechanism (5) includes a stepper motor (51), a worm (52), a stand (53) and a worm wheel (54). There are two stands (53), and the two stands (53) are fixed at the bottom of the distillation tank body (1). The worm (52) is rotatably mounted between the two stands (53). The worm wheel (54) is sleeved and fixed on the hollow rotating shaft (10), and the worm (52) is meshed with the worm wheel (54). The stepper motor (51) is mounted on the side of one of the stands (53). The output shaft of the stepper motor (51) is fixedly connected to the end of the worm (52). The stepper motor (51) is electrically connected to the PLC controller (4).

3. The distillation apparatus for extracting peony hydrosol according to claim 1, characterized in that: The stirring rod angle adjustment mechanism (6) includes an electric push rod (61) and a lifting seat (62), wherein the electric push rod (61) is installed on the top of the distillation tank body (1), and the lifting seat (62) is fixed to the telescopic end of the electric push rod (61), and the electric push rod (61) is electrically connected to the PLC controller (4).

4. A distillation apparatus for extracting peony hydrosol according to claim 3, characterized in that: The stirring rod angle adjustment mechanism (6) further comprises a second bearing (63) and a connecting ring (64), wherein the connecting ring (64) is rotatably mounted on the inner side of the lifting seat (62) via the second bearing (63).

5. A distillation apparatus for extracting peony hydrosol according to claim 1 or 4, characterized in that: The stirring rod angle adjustment mechanism (6) further comprises a guide rod (65), a slider (66), a sliding sleeve (67) and a slide bar (610), wherein the guide rod (65) is fixed to the side of the connecting ring (64), the sliding sleeve (66) is slidably connected to the guide rod (65), the sliding sleeve (67) is fixed to the end of the guide rod (65), the slide bar (610) is fixed to the side of the hollow rotating shaft (10), and the sliding sleeve (67) is slidably connected to the slide bar (610) up and down.

6. The distillation apparatus for extracting peony hydrosol according to claim 5, characterized in that: The stirring rod angle adjustment mechanism (6) further comprises a hinge (68) and a connecting rod (69), wherein the connecting rod (69) is hingedly connected to the end of the stirring rod (7) and the bottom of the slider (66) via the hinge (68).

Citation Information

Patent Citations

  • Defoaming and suspended matter distilling device for hydrolat extraction

    CN215462083U