Waterproof coiled material compacting and shaping device

Abstract

The utility model relates to the technical field of waterproof coiled material processing, and discloses a waterproof coiled material compacting and shaping device, which comprises a lower roll shaft arranged in a compacting base, a motor arranged on one side of the compacting base, a ventilation pipe arranged on the other side of the compacting base, a protective cover arranged above the compacting base, a fan bracket arranged in the protective cover and fixed with an upper bracket, a plurality of fans are fixed on the fan bracket, a plurality of nozzles are arranged below the fans, each nozzle is connected with a main water pipe through a connecting pipe, one end of the main water pipe is connected to a water pump, one side of the protective cover is also connected with a ventilation branch pipe, the other end of the branch pipe is connected with an air cooler, and the water pump is fixed inside the compaction base; air flow around the upper pressing roller is promoted, the temperature of the surface of the pressing roller is reduced, meanwhile, cooling water can be evenly sprayed to the surface of the pressing roller, heat of the pressing roller is rapidly taken away, and the problem caused by enhanced heat exchange between the pressing roller and the waterproof coiled material after the temperature of the pressing roller is increased is effectively solved.

Description

Technical Field

[0001] The utility model relates to the technical field of waterproof coiled material processing, in particular to a waterproof coiled material compacting and shaping device. Background Art

[0002] Waterproof membranes are made of a variety of materials such as asphalt, synthetic polymer materials, SBS elastomers, and polymer cement, which are stirred and melted at high temperature and poured into a shaping device. They are compacted and shaped by pressing rollers, adjusting devices, and cooling devices. When the pressing rollers compact the heated waterproof membrane for a long time, the pressing rollers will absorb a certain amount of the waterproof membrane temperature, causing the pressing roller temperature to rise. When the pressing roller temperature rises, the heat exchange between its surface and the waterproof membrane is enhanced, which may cause local overheating or uneven cooling of the membrane. The overheated area may cause changes in the membrane material properties, such as softening and increased fluidity, while uneven cooling may cause unevenness or indentations on the membrane surface, thereby affecting the compaction effect.

[0003] To this end, we propose a waterproof membrane compacting and shaping device. Utility Model Content

[0004] The purpose of the present utility model is to provide a compacting and shaping device for waterproof roll materials, so as to solve the problem proposed in the above-mentioned background technology that after the temperature of the pressure roller increases, the heat exchange effect between its surface and the waterproof roll material is enhanced, which may cause local overheating or uneven cooling of the roll material. The overheated area may cause changes in the material properties of the roll material, such as softening and increased fluidity, while the uneven cooling may cause unevenness or indentations on the surface of the roll material, thereby affecting the compaction effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waterproof coiled material compacting and shaping device, comprising a base, the base is fixedly connected to the coiled material support, a group of guide rollers are provided on one side of the coiled material support, the guide rollers are fixedly connected to the coating body, a heating body is provided above the coating body, a compacting base is provided on one side of the coating body, a lower roller is provided inside the compacting base, a motor is provided on one side of the compacting base, a ventilation pipe is provided on the other side of the compacting base, an upper roller is provided above the compacting base, a protective cover is provided above the upper roller, and the protective cover is fixed Connected to the inner side of the upper bracket, a fan bracket is provided inside the protective cover, multiple fans are fixedly connected inside the fan bracket, multiple nozzles are provided under the fans, each of the nozzles is fixedly connected to a connecting pipe, the connecting pipe is fixedly connected to the main water pipe, one end of the main water pipe is fixedly connected to one end of the water pump, the water pump is fixedly connected to the inside of the compaction base, a filter is provided on one side of the water pump, one side of the protective cover is fixedly connected to the ventilation branch pipe, one end of the ventilation branch pipe is fixedly connected to the air cooler, multiple telescopic cylinders are provided on one side of the air cooler, and the telescopic end of each telescopic cylinder is fixedly connected to the top of the upper bracket.

[0006] Preferably, a collecting plate for collecting cooling water is provided on the outside of the compacting base, and a plurality of heat dissipation ducts are provided inside the compacting base. One end of each heat dissipation duct is fixedly connected to the ventilation duct, and the other end of each heat dissipation duct extends to the outside of the collecting plate.

[0007] Preferably, one end of the ventilation pipe is fixedly connected to an air cooler, and the air cooler is fixedly connected to the top of the base.

[0008] Preferably, the lower roller is rotatably connected to the compacting base, and one end of the lower roller is plugged into and fitted with a motor.

[0009] Preferably, a second motor is provided on the outer side of the upper bracket, and the second motor is plugged into and matched with the upper roller shaft.

[0010] Preferably, a bearing plate is provided on the top of the compacting base, and a lower roller is provided below the bearing plate.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The utility model installs a lower roller shaft inside the compacting base, a motor is provided on one side of the compacting base, a ventilation pipe is provided on the other side, a protective cover is placed above the compacting base, the protective cover is fixed to the upper bracket, a fan bracket is also installed inside the protective cover, multiple fans are fixed on the fan bracket, multiple nozzles are arranged under the fan, each nozzle is connected to the main water pipe through a connecting pipe, one end of the main water pipe is connected to a water pump, a ventilation branch pipe is also connected to one side of the protective cover, and the other end of the branch pipe is connected to a cooling fan, and the water pump is fixed inside the compacting base, which promotes the air flow around the upper pressure roller and reduces the temperature of the pressure roller surface. At the same time, the cooling water can be evenly sprayed onto the pressure roller surface, so as to quickly take away the heat of the pressure roller, and effectively solve the problem caused by the enhanced heat exchange between the pressure roller and the waterproof membrane after the temperature rises.

[0013] 2. The utility model is fixedly connected to the ventilation duct through the air cooler. One end of the heat dissipation duct is firmly connected to the ventilation duct, and the other end of the heat dissipation duct is carefully extended to the outside of the collecting plate, so that the duct can further enhance the internal cooling effect of the compaction base while conducting hot air, ensuring the high quality and high efficiency of the compaction operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is a structural diagram of the utility model;

[0016] Figure 3 It is a structural diagram of the utility model;

[0017] Figure 4It is a structural diagram of the utility model;

[0018] In the figure: 1. Base; 2. Coil support; 3. Guide roller; 4. Coating body; 5. Heating body; 6. Compacting base; 7. Lower roller; 8. Motor; 9. Ventilation pipe; 10. Upper roller; 11. Upper support; 12. Protective cover; 13. Fan support; 14. Fan; 15. Nozzle; 16. Connecting pipe; 17. Main water pipe; 18. Water pump; 19. Filter; 20. Ventilation branch pipe; 21. Air cooler; 22. Telescopic cylinder; 23. Motor 2; 601. Collecting plate; 602. Heat dissipation duct; 603. Load-bearing plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example

[0021] See also Figures 1-4 The figure shows a waterproof coil compacting and shaping device, including a base 1, the base 1 is fixedly connected to the coil support 2, a group of guide rollers 3 are provided on one side of the coil support 2, the guide rollers 3 are fixedly connected to the coating body 4, a heating body 5 is provided above the coating body 4, a compacting base 6 is provided on one side of the coating body 4, a lower roller 7 is provided inside the compacting base 6, a motor 8 is provided on one side of the compacting base 6, a ventilation pipe 9 is provided on the other side of the compacting base 6, an upper roller 10 is provided above the compacting base 6, a protective cover 12 is provided above the upper roller 10, the protective cover 12 is fixedly connected to the inner side of the upper support 11, a fan support 13 is provided inside the protective cover 12, a plurality of fans 14 are fixedly connected to the fan support 13, a plurality of nozzles 15 are provided below the fan 14, each A nozzle 15 is fixedly connected to a connecting pipe 16, and the connecting pipe 16 is fixedly connected to a main water pipe 17. One end of the main water pipe 17 is fixedly connected to one end of a water pump 18, and the water pump 18 is fixedly connected to the inside of the compaction base 6. A filter 19 is provided on one side of the water pump 18, and one side of the protective cover 12 is fixedly connected to a ventilation branch pipe 20, and one end of the ventilation branch pipe 20 is fixedly connected to a cold air fan 21. A plurality of telescopic cylinders 22 are provided on one side of the cold air fan 21, and the telescopic end of each telescopic cylinder 22 is fixedly connected to the top of the upper bracket 11, which promotes the air flow around the upper pressure roller and reduces the temperature of the pressure roller surface. At the same time, the cooling water can be evenly sprayed onto the pressure roller surface, so as to quickly take away the heat of the pressure roller, and effectively solve the problem caused by the enhanced heat exchange between the pressure roller and the waterproof membrane after the temperature of the pressure roller rises.

[0022] Furthermore, a collecting plate 601 for collecting cooling water is provided on the outside of the compacting base 6, and a plurality of heat dissipation ducts 602 are provided inside the compacting base 6. One end of each heat dissipation duct 602 is fixedly connected to the ventilation duct 9, and the other end of each heat dissipation duct 602 extends to the outside of the collecting plate 601. By cleverly arranging a collecting plate for collecting cooling water on the outside of the compacting base, it is ensured that the cooling water can be effectively recovered after spraying, reducing the waste of water resources, and also avoiding the cooling water from dripping directly onto the ground or equipment, keeping the working environment clean and safe. Secondly, a plurality of heat dissipation ducts are provided inside the compacting base, one end of the heat dissipation duct is firmly connected to the ventilation duct, and the other end of the heat dissipation duct is carefully extended to the outside of the collecting plate, so that the duct can further enhance the internal cooling effect of the compacting base while exporting hot air, thereby ensuring the high quality and high efficiency of the compaction operation.

[0023] Furthermore, one end of the ventilation pipe 9 is fixedly connected to the air cooler 21, and the air cooler 21 is fixedly connected to the top of the base 1. It is fixedly connected to the air cooler through the ventilation pipe, and the air cooler is firmly installed on the top of the base. The cold air is directly introduced into the interior of the compaction base through the ventilation pipe, thereby reducing the temperature of the lower pressure roller and its surrounding environment, and effectively enhancing the efficiency of heat exchange, so that the lower pressure roller can be maintained in a more suitable temperature range during operation, preventing the performance changes of the coil due to local overheating, such as softening, increased fluidity, etc., and also significantly reducing the uneven surface or indentation problems of the coil caused by uneven cooling.

[0024] Furthermore, the lower roller 7 is rotatably connected to the compaction base 6. One end of the lower roller 7 is plugged into and mated with a motor 8. This allows the lower roller to be rotatably connected to the interior of the compaction base. This plug-in connection at one end of the lower roller efficiently transmits power from the motor to the lower roller, driving its rotation while ensuring a secure and reliable connection. This plug-in design effectively prevents the connection from loosening or falling off during extended operation, ensuring the continuity and stability of the compaction operation.

[0025] Furthermore, a motor 23 is provided on the outside of the upper bracket 11, and the motor 23 is plugged into the upper roller shaft 10. By configuring the motor 2 on the outside of the upper bracket and plugging it into the upper roller shaft, it is not only convenient for maintenance and repair of the motor, but also ensures the continuity and stability of the compaction operation.

[0026] Furthermore, a bearing plate 603 is provided on the top of the compacting base 6, and a lower roller shaft 7 is provided below the bearing plate 603. The bearing plate is fixedly connected to the top of the compacting base, and the bearing plate ensures stability and precision during the compaction process. At the same time, the lower roller shaft is provided below the bearing plate, ensuring that the coil can be subjected to uniform compaction force when passing through, thereby improving the compaction quality and efficiency.

[0027] In this solution, the working process is as follows: first, the coil is connected to the coil support 2. A set of guide rollers 3 are provided on one side of the coil support. They are responsible for guiding the coil smoothly to the coating body 4, and the coating body is responsible for applying the necessary waterproof material on the surface of the coil.

[0028] A heating body 5 is provided above the coating body to heat the coating material for better adhesion and shaping. Next, the heated coil enters the compacting base 6, where the lower roller 7 and the upper roller 10 work together to achieve uniform compaction.

[0029] Heat is generated during the compaction process. A ventilation pipe 9 driven by a motor 8 is provided on one side of the compaction base. A fan bracket 13 and multiple fans 14 are provided above the fan 14 in a protective cover 12. A nozzle 15 is installed below the fan 14. The nozzle 15 and the connecting pipe 16 are connected to the main water pipe 17. The cooling water is provided by the water pump 18 to cool the compacted coil and the upper roller.

[0030] The cooling fan 21 is connected to the protective cover through the ventilation branch pipe 20 to provide cooling air for the system. At the same time, the telescopic ends of multiple telescopic cylinders 22 are fixedly connected to the top of the upper bracket 11 to adjust the distance between the upper and lower rollers to accommodate coils of different thicknesses.

[0031] A collecting plate 601 is provided outside the compacted base for collecting cooling water. A plurality of heat dissipation ducts 602 are also provided inside the base, one end of which is connected to the ventilation pipe and the other end extends to the outside of the collecting plate, which helps to accelerate the evaporation and heat dissipation of the cooling water.

[0032] One end of the ventilation pipe 9 is directly connected to the air cooler 21, and the air cooler is fixed on the top of the base. This design ensures a stable supply and efficient use of cold air.

[0033] The lower roller 7 is connected to the compaction base by rotation, and one end is plugged into the motor 8 to achieve stable power transmission. The upper roller 10 is driven by the motor 23 plug-in, ensuring the coordinated work of the upper and lower rollers.

[0034] A bearing plate 603 is provided on the top of the compacting base, which not only increases the structural strength of the base, but also provides a stable support platform for the lower roller, ensuring the stability and accuracy of the compaction process.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for compacting and shaping waterproof membranes, characterized by: The invention comprises a base (1), wherein the base (1) is fixedly connected to a coil support (2), a group of guide rollers (3) are provided on one side of the coil support (2), the guide rollers (3) are fixedly connected to a coating body (4), a heating body (5) is provided above the coating body (4), a compacting base (6) is provided on one side of the coating body (4), a lower roller (7) is provided inside the compacting base (6), a motor (8) is provided on one side of the compacting base (6), a ventilation pipe (9) is provided on the other side of the compacting base (6), an upper roller (10) is provided above the compacting base (6), a protective cover (12) is provided above the upper roller (10), the protective cover (12) is fixedly connected to the inner side of an upper support (11), and a fan support (13) is provided inside the protective cover (12). ), the fan bracket (13) is fixedly connected to multiple fans (14), multiple nozzles (15) are provided below the fans (14), each nozzle (15) is fixedly connected to a connecting pipe (16), the connecting pipe (16) is fixedly connected to a main water pipe (17), one end of the main water pipe (17) is fixedly connected to one end of a water pump (18), the water pump (18) is fixedly connected to the inside of the compaction base (6), a filter (19) is provided on one side of the water pump (18), one side of the protective cover (12) is fixedly connected to a ventilation branch pipe (20), one end of the ventilation branch pipe (20) is fixedly connected to a cooling fan (21), one side of the cooling fan (21) is provided with multiple telescopic cylinders (22), and the telescopic end of each telescopic cylinder (22) is fixedly connected to the top of the upper bracket (11).

2. The waterproof coiled material compacting and shaping device according to claim 1, characterized in that: A collecting plate (601) for collecting cooling water is provided on the outside of the compacting base (6), and a plurality of heat dissipation ducts (602) are provided inside the compacting base (6). One end of each heat dissipation duct (602) is fixedly connected to the ventilation duct (9), and the other end of each heat dissipation duct (602) extends to the outside of the collecting plate (601).

3. The waterproof coiled material compacting and shaping device according to claim 1, characterized in that: One end of the ventilation pipe (9) is fixedly connected to a cooling fan (21), and the cooling fan (21) is fixedly connected to the top of the base (1).

4. The waterproof coiled material compacting and shaping device according to claim 1, characterized in that: The lower roller shaft (7) is rotatably connected to the compacting base (6), and one end of the lower roller shaft (7) is plugged into and matched with the motor (8).

5. The waterproof coiled material compacting and shaping device according to claim 1, characterized in that: A second motor (23) is provided on the outside of the upper bracket (11), and the second motor (23) is plugged into and matched with the upper roller shaft (10).

6. The waterproof coiled material compacting and shaping device according to claim 2, characterized in that: A bearing plate (603) is provided on the top of the compacting base (6), and a lower roller shaft (7) is provided below the bearing plate (603).

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