Impurity and stone removing machine for grain processing
By designing a filter assembly and a movable assembly connected by magnetic suction parts, the problem of difficult replacement of the filter screen in the traditional impurity removal and stone removal machine is solved, and convenient and efficient replacement of the filter screen and efficient removal of stones in grain are achieved.
Patent Information
- Application Number
- CN202421956080.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The filter of traditional impurity and stone removal machines reduces air volume due to dust accumulation, affecting the stone removal effect, and it is difficult to replace the filter conveniently and efficiently.
A grain processing impurity and stone removal machine is designed. The filter assembly and mobile assembly are connected by magnetic parts. The filter screen can be easily replaced by the adsorption and release of the magnetic parts. The operation is optimized by combining with a PLC controller.
It realizes the convenient and efficient replacement of the filter, increases the air volume of the fan, improves the efficiency of removing stones in grain and the convenience of operation of the device.
Smart Images

Figure CN223393843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grain stone removal, in particular to a machine for removing impurities and stones for grain processing. Background Art
[0002] With the change of planting patterns, individual planting has increasingly turned into centralized planting, and the degree of mechanization has become increasingly higher. Many crops are harvested by automated mechanical devices, which reduces labor costs and greatly increases efficiency. However, mechanical automated harvesting will cause the grain to contain pebbles and other debris. In order to make it easier for people to eat, the grain will be de-pebbled before processing.
[0003] Due to the different weights of grain and stones, traditional impurity and stone removal machines use fans to separate the grain and stones. In order not to affect the operation of the fan, a filter is installed at the air outlet to prevent the grain and stones from entering the fan. However, the filter will adhere to too much dust over a long period of use, which greatly reduces the amount of air blown out and makes the stone removal effect worse. Utility Model Content
[0004] (1) Technical issues to be resolved
[0005] In order to solve the above problems in the prior art, the utility model provides a de-stoner for grain processing, which can remove stones from grain more conveniently and efficiently, so that the filter screen in the de-stoner can be better replaced.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0008] A grain processing impurity and stone removal machine comprises a housing, a fan, and a filter replacement mechanism. The housing is provided with a feed inlet at the top, an air outlet is provided on one side of the housing, and a discharge outlet is provided on the other side of the housing. The fan is provided at the air outlet and connected to the housing. A gap is provided between the fan and the air outlet, and the filter replacement mechanism is provided within the gap.
[0009] The filter replacement mechanism includes a movable assembly and a plurality of filter assemblies, wherein the movable assembly is connected to the outer surface of the box, and a plurality of filter assemblies are provided on the movable assembly, and the filter assemblies are movably connected to the air outlet;
[0010] The filter assembly includes a slider, a frame, a filter screen, a telescopic tube, a first magnetic component and a second magnetic component. A slider is provided at each end of the frame. The movable assembly is drivingly connected to the slider. The filter screen is provided in the middle of the frame. A side of the frame close to the fan is connected to the first magnetic component through a telescopic tube. The first magnetic component is detachably connected to the fan. A side of the frame away from the fan is connected to the second magnetic component through another telescopic tube. The second magnetic component is detachably connected to the air outlet.
[0011] Furthermore, the moving assembly includes a rotating drive member, a transmission belt, a lifting track and a screw. The lifting track is connected to the outer surface of the box body. The sliders at one end of the frame are slidably connected to one lifting track, and the sliders at the other end of the frame are slidably connected to another lifting track. The lifting tracks can be rotatably connected to one of the screws. The screw is inserted into the middle of the slider. One screw is connected to the other screw through a transmission belt. The rotating drive member is connected to the screw drivingly.
[0012] Furthermore, it also includes a fixing base, and the fan is detachably connected to the outer surface of the box body through the fixing base.
[0013] Furthermore, it also includes a feed hopper, and the feed port is fixedly connected to the feed hopper.
[0014] Furthermore, it also includes a residual material removing mechanism, and the residual material removing mechanism is arranged inside the box body, and the residual material removing mechanism includes a linear drive part, a striking head and an elastic material connecting part. The elastic material connecting part is inclinedly arranged below the discharge port, and the elastic material connecting part is connected to the inside of the box body, the lower part of the linear drive part is connected to the bottom of the box body, and the upper part of the linear drive part is drive-connected to the striking head, and the striking head is movably connected to the bottom surface of the elastic material connecting part.
[0015] Furthermore, it also includes a discharge hopper, and the discharge port is fixedly connected to the discharge hopper.
[0016] Furthermore, it also includes a valve body, and the box body is also provided with a stone discharge port, the stone discharge port is arranged above the elastic material receiving member, and the valve body is arranged inside the stone discharge port.
[0017] Furthermore, it also includes supporting feet, and a plurality of the supporting feet are fixedly connected to the bottom surface of the box.
[0018] Furthermore, it also includes a PLC controller, which is electrically connected to the fan and the filter replacement mechanism respectively.
[0019] (3) Beneficial effects
[0020] The beneficial effect of the present invention is that when it is necessary to remove stones from the grain during actual production and use, the grain can be put into the box from the feed port, and the fan can be operated at the same time, so that the fan will blow the grain that has fallen into the box out of the device through the discharge port, and then the stones will fall into the lower part of the box. When the filter needs to be cleaned or replaced, the adsorption force of the first magnetic component and the second magnetic component on the fan and the air outlet can be released in advance, and then the moving component can be operated to move the filter that needs to be cleaned to the air outlet, and move the new filter to the air outlet to continue working. When the new filter moves to the air outlet, the first magnetic component and the second magnetic component can be operated to connect the first magnetic component to the fan and the second magnetic component to the air outlet, so that when the fan is running, the wind can be better blown into the box, thereby more conveniently and efficiently removing stones from the grain and making the filter in the stone remover better replaced. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a grain processing impurity removal and stone removal machine according to an embodiment of the present utility model;
[0022] Figure 2 This is a cross-sectional view of the overall structure of a grain processing impurity remover and stone remover according to an embodiment of the present utility model;
[0023] Figure 3 This is a schematic diagram of a filter replacement mechanism of a grain processing impurity removal and stone removal machine according to an embodiment of the present utility model;
[0024] Figure 4 A side view of a filter assembly of a grain processing impurity remover and stone remover according to an embodiment of the present invention;
[0025] [Description of Reference Numerals]
[0026] Feed hopper 1, discharge hopper 2, support foot 3, support foot 4, fan 5, fixed seat 6, filter replacement mechanism 7, air outlet 8, elastic material connecting part 9, linear drive part 10, striking head 11, stone discharge port 12, valve body 13, rotating drive part 701, screw 702, lifting rail 703, filter screen 704, frame 705, transmission belt 706, slider 707, first magnetic part 708, telescopic tube 709, second magnetic part 710. DETAILED DESCRIPTION
[0027] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0028] Please refer to Figures 1 to 4As shown, the utility model is a machine for removing impurities and stones for grain processing, comprising a box body, a fan 5 and a filter replacement mechanism 7. A feed port is provided on the upper portion of the box body, an air outlet 8 is provided on one side of the box body, and a discharge port is provided on the other side of the box body. The fan 5 is provided at the air outlet 8 and connected to the box body. A gap is provided between the fan 5 and the air outlet 8, and the filter replacement mechanism 7 is provided inside the gap.
[0029] The filter replacement mechanism 7 includes a movable assembly and a plurality of filter assemblies. The movable assembly is connected to the outer surface of the box. The movable assembly is provided with a plurality of filter assemblies. The filter assemblies are movably connected to the air outlet 8.
[0030] The filter assembly includes a slider 707, a frame 705, a filter screen 704, a telescopic tube 709, a first magnetic component 708 and a second magnetic component 710. A slider 707 is provided at both ends of the frame 705. The movable assembly is driven and connected to the slider 707. The filter screen 704 is provided in the middle of the frame 705. The side of the frame 705 close to the fan 5 is connected to the first magnetic component 708 through the telescopic tube 709. The first magnetic component 708 is detachably connected to the fan 5. The side of the frame 705 away from the fan 5 is connected to the second magnetic component 710 through another telescopic tube 709. The second magnetic component 710 is detachably connected to the air outlet 8.
[0031] The working principle of the present invention is as follows: during actual production and use, when it is necessary to remove stones from the grain, the grain can be put into the box from the feed port, and the fan 5 can be operated at the same time, so that the fan 5 will blow the grain that has fallen into the box out of the device through the discharge port, and then the stones will fall into the lower part of the box. When the filter element needs to be cleaned or replaced, the adsorption force of the first magnetic element 708 and the second magnetic element 710 on the fan 5 and the air outlet 8 can be released in advance, and then the moving component can be operated to move the filter 704 that needs to be cleaned to the air outlet 8, and move the new filter 704 to the air outlet 8 to continue working. When the new filter 704 moves to the air outlet 8, the first magnetic element 708 and the second magnetic element 710 can be operated to connect the first magnetic element 708 to the fan 5, and the second magnetic element 710 to the air outlet 8, so that when the fan 5 is running, the wind can be better blown into the inside of the box.
[0032] Furthermore, the moving assembly includes a rotating drive member 701, a transmission belt 706, a lifting rail 703 and a screw 702. The lifting rail 703 is connected to the outer surface of the box body. The sliders 707 at one end of the frame 705 are slidably connected to one lifting rail 703, and the sliders 707 at the other end of the frame 705 are slidably connected to another lifting rail 703. The lifting rails 703 are rotatably connected to one of the screws 702. The screw 702 is inserted into the middle of the slider 707. One screw 702 is connected to the other screw 702 through a transmission belt 706. The rotating drive member 701 is driven and connected to one of the screws 702.
[0033] From the above description, it can be seen that when the filter 704 needs to be replaced, the rotating drive member 701 can be operated to make the rotating drive member 701 drive a screw 702 to rotate, and at the same time, one screw 702 drives another screw 702 to rotate synchronously through the transmission belt 706, and then the screw 702 drives the slider 707 to move, so that the filter 704 that needs to be replaced is moved to the air outlet 8, and the new filter 704 is moved to the air outlet 8 for installation.
[0034] Furthermore, it also includes a fixing base 6, and the fan 5 is detachably connected to the outer surface of the box body through the fixing base 6.
[0035] From the above description, it can be seen that the fan 5 is better connected to the outer surface of the box through the fixing seat 6.
[0036] Furthermore, it also includes a feed hopper 1, and the feed port is fixedly connected to the feed hopper 1.
[0037] From the above description, it can be seen that it is beneficial for the grain to pass through the feed hopper 1 and enter the interior of the box for screening.
[0038] Furthermore, it also includes a residual material removing mechanism. The residual material removing mechanism is arranged inside the box body, and the residual material removing mechanism includes a linear drive member 10, a striking head 11 and an elastic material connecting member 9. The elastic material connecting member 9 is obliquely arranged below the discharge port, and the elastic material connecting member 9 is connected to the inside of the box body. The lower part of the linear drive member 10 is connected to the bottom of the box body, and the upper part of the linear drive member 10 is drive-connected to the striking head 11. The striking head 11 is movably connected to the bottom surface of the elastic material connecting member 9.
[0039] From the above description, it can be seen that after most of the grain is discharged from the outside of the box through the discharge port, the stones and some grain fall onto the elastic material receiving member 9 for collection. Before the stones need to be discharged from the outside of the device, the linear drive member 10 can be operated to drive the striking head 11 to impact the elastic material receiving member 9, so that the grain and stones on the elastic material receiving member 9 bounce up, allowing the remaining grain to be discharged from the discharge port to the outside of the box, and then the stones can be discharged.
[0040] Furthermore, it also includes a discharge hopper 2, and the discharge port is fixedly connected to the discharge hopper 2.
[0041] From the above description, it can be seen that it is beneficial for the grain to be better discharged from the outside of the box through the discharge port for collection.
[0042] Furthermore, it also includes a valve body 13 , and the box body is further provided with a stone discharge port 12 , which is provided above the elastic material receiving member 9 , and the valve body 13 is provided inside the stone discharge port 12 .
[0043] As can be seen from the above description, when it is necessary to discharge the stones on the elastic material connecting member 9, the valve body 13 can be operated to open the stone discharge port 12, so that the stones can be better discharged from the stone discharge port 12 to the outside of the box.
[0044] Furthermore, it also includes supporting legs 43, and a plurality of the supporting legs 43 are fixedly connected to the bottom surface of the box.
[0045] From the above description, it can be seen that this is conducive to more stable operation of the device.
[0046] Furthermore, a PLC controller is included, and the PLC controller is electrically connected to the fan 5 and the filter replacement mechanism 7 respectively.
[0047] From the above description, it can be seen that it is beneficial to adjust the parameters of the impurity removal and stone removal machine for grain processing through the PLC controller, and it is more convenient for operators to operate the impurity removal and stone removal machine for grain processing.
[0048] Example 1
[0049] Please refer to Figures 1 to 4 A grain processing impurity removal and stone removal machine includes a box body, a fan 5 and a filter replacement mechanism 7. The box body is provided with a feed inlet on the top, an air outlet 8 is provided on one side of the box body, and a discharge port is provided on the other side of the box body. The fan 5 is provided at the air outlet 8 and connected to the box body. A gap is provided between the fan 5 and the air outlet 8, and the filter replacement mechanism 7 is provided inside the gap.
[0050] The filter replacement mechanism 7 includes a movable assembly and a plurality of filter assemblies. The movable assembly is connected to the outer surface of the box. The movable assembly is provided with a plurality of filter assemblies. The filter assemblies are movably connected to the air outlet 8.
[0051] The filter assembly includes a slider 707, a frame 705, a filter screen 704, a telescopic tube 709, a first magnetic member 708 and a second magnetic member 710. A slider 707 is provided at each end of the frame 705. The movable assembly is driven and connected to the slider 707. The filter screen 704 is provided in the middle of the frame 705. The side of the frame 705 close to the fan 5 is connected to the first magnetic member 708 through a telescopic tube 709. The first magnetic member 708 is detachably connected to the fan 5. The side of the frame 705 away from the fan 5 is connected to the second magnetic member 710 through another telescopic tube 709. The second magnetic member 710 is detachably connected to the air outlet 8.
[0052] The first magnetic attraction member 708 and the second magnetic attraction member 710 are electromagnets;
[0053] The outer frame of the fan 5 and the air outlet 8 are both made of iron;
[0054] The moving assembly includes a rotating drive member 701, a transmission belt 706, a lifting rail 703 and a screw 702. The lifting rail 703 is connected to the outer surface of the box. The slider 707 at one end of the frame 705 is slidably connected to one lifting rail 703. The slider 707 at the other end of the frame 705 is slidably connected to another lifting rail 703. The lifting rails 703 are rotatably connected to each other with a screw 702. The screw 702 is provided in the middle of the slider 707. One screw 702 is connected to the other screw 702 through the transmission belt 706. The rotating drive member 701 is connected to the screw 702.
[0055] The sliders 707 are each provided with a through hole in the middle thereof, and an internal thread adapted to the screw rod 702 is provided inside the through hole, and the internal thread is meshed with the screw rod 702;
[0056] The rotary drive member 701 uses a servo motor, which is conducive to better controlling the number of revolutions of the screw 702, so that the filter 704 can be better moved to an appropriate position for use;
[0057] It also includes a fixing base 6, through which the fan 5 is detachably connected to the outer surface of the box;
[0058] It also includes a feed hopper 1, and the feed port is fixedly connected to the feed hopper 1 by welding;
[0059] It also includes a residual material removing mechanism, which is provided inside the box body. The residual material removing mechanism includes a linear drive member 10, a striking head 11 and an elastic material receiving member 9. The elastic material receiving member 9 is obliquely provided below the discharge port. The elastic material receiving member 9 is connected to the inside of the box body, the lower part of the linear drive member 10 is connected to the bottom of the box body, the upper part of the linear drive member 10 is drive-connected to the striking head 11, and the striking head 11 is movably connected to the bottom surface of the elastic material receiving member 9;
[0060] The linear drive member 10 is an electric cylinder;
[0061] It also includes a discharge hopper 2, and the discharge port is fixedly connected to the discharge hopper 2 by welding;
[0062] It also includes a valve body 13, and the box body is further provided with a stone discharge port 12, the stone discharge port 12 is provided above the elastic material receiving member 9, and the valve body 13 is provided inside the stone discharge port 12;
[0063] It also includes support legs 43, and the bottom surface of the box body is fixedly connected to a plurality of support legs 43 by welding;
[0064] It also includes a PLC controller, which is electrically connected to the fan 5 and the filter replacement mechanism 7 respectively;
[0065] The PLC controller model is DATA-7311, and the PLC controller is electrically connected to the linear drive member 10, the rotation drive member 701, the fan 5, the first magnetic member 708 and the second magnetic member 710 respectively.
[0066] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0067] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A grain processing impurity removal and stone removal machine, characterized by: The invention comprises a box body, a fan and a filter replacement mechanism, wherein a feed port is provided on the upper portion of the box body, an air outlet is provided on one side of the box body, and a discharge port is provided on the other side of the box body. The fan is provided at the air outlet and connected to the box body, a gap is provided between the fan and the air outlet, and the filter replacement mechanism is provided inside the gap; The filter replacement mechanism includes a movable assembly and a plurality of filter assemblies, wherein the movable assembly is connected to the outer surface of the box, and a plurality of filter assemblies are provided on the movable assembly, and the filter assemblies are movably connected to the air outlet; The filter assembly includes a slider, a frame, a filter screen, a telescopic tube, a first magnetic component and a second magnetic component. A slider is provided at each end of the frame. The movable assembly is drivingly connected to the slider. The filter screen is provided in the middle of the frame. A side of the frame close to the fan is connected to the first magnetic component through a telescopic tube. The first magnetic component is detachably connected to the fan. A side of the frame away from the fan is connected to the second magnetic component through another telescopic tube. The second magnetic component is detachably connected to the air outlet.
2. The impurity and stone removing machine for grain processing according to claim 1, characterized in that: The moving assembly includes a rotating drive member, a transmission belt, a lifting track and a screw. The lifting track is connected to the outer surface of the box body. The sliders at one end of the frame are slidably connected to one lifting track, and the sliders at the other end of the frame are slidably connected to the other lifting track. A screw is rotatably connected inside each lifting track. The screw is arranged in the middle of the slider. One screw is connected to the other screw through a transmission belt. The rotating drive member is connected to the screw drivingly.
3. The impurity and stone removing machine for grain processing according to claim 1, characterized in that: It also includes a fixing base, and the fan is detachably connected to the outer surface of the box body through the fixing base.
4. The impurity remover and stone remover for grain processing according to claim 1, characterized in that: It also includes a feed hopper, which is fixedly connected to the feed port.
5. The impurity remover and stone remover for grain processing according to claim 1, characterized in that: It also includes a residual material removing mechanism, which is arranged inside the box body. The residual material removing mechanism includes a linear drive part, a striking head and an elastic material connecting part. The elastic material connecting part is obliquely arranged below the discharge port, and the elastic material connecting part is connected to the inside of the box body. The lower part of the linear drive part is connected to the bottom of the box body, and the upper part of the linear drive part is drive-connected to the striking head. The striking head is movably connected to the bottom surface of the elastic material connecting part.
6. The impurity remover and stone remover for grain processing according to claim 1, characterized in that: It also includes a discharge hopper, and the discharge port is fixedly connected to the discharge hopper.
7. The impurity and stone removing machine for grain processing according to claim 5, characterized in that: It also includes a valve body. The box body is also provided with a stone discharge port, the stone discharge port is arranged above the elastic material receiving member, and the valve body is arranged inside the stone discharge port.
8. The impurity and stone removing machine for grain processing according to claim 1, characterized in that: It also includes supporting feet, and the bottom surface of the box body is fixedly connected to a plurality of the supporting feet.
9. The impurity remover and stone remover for grain processing according to claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the fan and the filter replacement mechanism respectively.