Excess material recovery device for mortar
By designing the transmission component and the secondary screening component, the problem of no particle size screening in the existing residual material recovery device is solved, the accurate screening of the separated materials is achieved, and the utilization efficiency of the residual materials is improved.
Patent Information
- Application Number
- CN202421681636.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing residual material recovery device only separates the agglomerated materials, but does not screen the separated materials according to particle size.
A device including a conveying component and a secondary screening component is designed. The conveying component performs primary screening through a conveyor belt and a screen, and the secondary screening component performs secondary screening through a vibration mechanism to achieve particle size separation of the material.
The precise screening of the particle size of the separated materials is achieved, and the utilization efficiency of the residual materials is improved.
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Figure CN223393848U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mortar residual material recovery devices, and specifically discloses a residual material recovery device for mortar. Background Art
[0002] Mortar is the bonding material used for bricklaying in construction. It is made of a certain proportion of sand and binder (cement, lime paste, clay, etc.) and water. Among them, the binder is Boake cement, lime paste, clay, etc.
[0003] According to the application form, mortar can be divided into two categories: premixed mortar (commercial mortar) and on-site mixed mortar; the cementitious materials used can be divided into cement, gypsum, lime, water glass and phosphate.
[0004] For mortars that use quartz sand, gravel, etc. as aggregates, it is usually necessary to mix the aggregates, cementitious materials and additives in a certain proportion to make granular or powdered materials, and then bag them and transport them to the construction site for use. This is called premixed mortar.
[0005] In the prior art, ready-mixed mortar has a particularly wide range of applications and is used in large quantities. However, in actual use and during the actual mixing process on construction sites, residual material often scatters or falls during mixing or discharging. Therefore, residual material recovery devices are used for recovery, screening, and reuse. In the prior art, these devices typically only focus on dispersing agglomerated materials, separating the agglomerated materials into granular and powder forms, without screening the granular materials based on particle size.
[0006] Therefore, in view of this, the inventor provides a residual material recovery device for mortar to solve the above problems. Utility Model Content
[0007] The purpose of the utility model is to solve the problem that the traditional residual material recovery device only separates the agglomerated materials but does not further screen the separated materials according to the particle size.
[0008] In order to achieve the above-mentioned purpose, the basic scheme of the present utility model provides a residual material recovery device for mortar, including a frame, a conveying assembly arranged in the frame, a driving structure arranged on the frame for driving the conveying assembly, a feeding frame arranged on the frame for feeding residual material to the conveying assembly, a discharging frame arranged on the frame and connected with the conveying assembly and used for discharging large particles of material, and a secondary screening assembly arranged in the frame. The frame is also provided with a fine material outlet connected to the secondary screening assembly. The conveying assembly is located at one end of the discharging frame at a height higher than that of one end of the feeding frame. The conveying assembly includes a conveying structure and a screening structure. The secondary screening assembly is arranged below the screening structure and is provided with a plurality of screening layers arranged in sequence. The frame is also provided with a main vibration mechanism for vibrating the conveying assembly and an auxiliary vibration mechanism for vibrating the secondary screening assembly.
[0009] Furthermore, the conveying structure includes a main shaft rotatably connected to one end of the frame and driven by the driving structure, a secondary shaft rotatably connected to the other end of the frame, pulleys coaxially fixed to the rotating shaft and the secondary shaft respectively, and a conveying belt meshed between the pulleys at both ends, and the screening structure is arranged on the conveying belt.
[0010] Furthermore, the screening structure includes a plurality of blanking troughs opened on the conveyor belt, and the conveyor belt between adjacent blanking troughs is equidistantly formed with connecting rods and inclined connecting plates fixedly connected thereto, and adjacent connecting rods are fixedly connected with screens connected to the conveyor belt on both sides.
[0011] Furthermore, a number of active shifting blocks are fixedly connected at equal distances to the bottom of both sides of the conveyor belt, and the active vibration mechanism includes a main vibrating plate fixedly connected to the inner walls of both sides of the frame, and the main vibrating plate is fixedly connected to a first driven shifting block that engages with the active shifting block at equal distances.
[0012] Furthermore, the inner walls on both sides of the frame are respectively fixed with pressure plates, which are respectively located above the two ends of the conveyor belt in the same plane, and the pressure plates are also in the same plane.
[0013] Furthermore, the auxiliary vibration mechanism includes auxiliary vibrating plates fixed to the inner walls on both sides of the frame and respectively located on the inner sides of the clamping plates, support rods fixed to the auxiliary vibrating plates, reciprocating sleeves slidably connected to the support rods and used to support the secondary screening assembly, and a second driven block fixed to the top of the reciprocating sleeve and engaged with the active block, and a return spring fixed to the support rods for ejecting the second driven block outward.
[0014] Furthermore, a first abutment plate is fixedly connected to the support rod, a reset spring is arranged between the first abutment plate and the second driven shifter, a sleeve plate is provided at the bottom end of the reciprocating sleeve, and a second abutment plate that can abut against the sleeve plate is fixedly connected to the support rod.
[0015] The principle and effect of this solution are:
[0016] 1. Compared with the prior art, the present invention, after separating the agglomerated materials, delivers the separated materials of the same type to the feed frame, and the materials fall from the feed frame into the conveying assembly, and are transmitted through the conveying structure of the conveying assembly, and are screened through the screening structure. The screened small-particle materials fall into the secondary screening assembly below for secondary screening to obtain materials of different particle size specifications, which solves the problem that the traditional residual material recovery device only separates the agglomerated materials but does not further screen the separated materials according to particle size.
[0017] 2. Compared with the prior art, the utility model is provided with a plurality of blanking troughs on the conveyor belt and the material is screened for the first time through the screen installed in the blanking trough. When the conveyor belt is moving, the active shift block at the bottom is engaged with the first driven shift block on the main vibrating plate fixed below in the frame to drive the conveyor belt to shake, thereby realizing the shaking of the screen and the screening of the material stored on the screen.
[0018] 3. Compared with the prior art, the present invention further has a secondary vibration mechanism fixedly installed in the frame, and the secondary vibration mechanism is correspondingly installed on the inner side of the clamping plate. During the movement of the conveyor belt, the active shift block at the bottom end is engaged with the second driven shift block, and the conveyor belt and the active shift block are fixed in the plane by the clamping plate. Therefore, during the engagement of the active shift block and the second driven shift block, only the second driven shift block and the reciprocating sleeve can slide toward the inner side of the support rod, and are subsequently reset by the reset spring. During the continuous movement of the conveyor belt, the reciprocating sleeve is realized by this meshing relationship, thereby achieving the purpose of vibrating the secondary screening component installed between the reciprocating sleeves. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 A schematic diagram of a residual material recovery device for mortar proposed in an embodiment of the present application is shown;
[0021] Figure 2 A schematic diagram showing the internal structure of a residual material recovery device for mortar proposed in an embodiment of the present application;
[0022] Figure 3 A partial schematic diagram of a residual material recovery device for mortar proposed in an embodiment of the present application is shown;
[0023] Figure 4A schematic diagram of a conveyor belt of a residual material recovery device for mortar proposed in an embodiment of the present application is shown;
[0024] Figure 5 A partial schematic diagram of a residual material recovery device for mortar proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0025] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.
[0026] The figure marks in the drawings of the specification include: frame 1, feed frame 2, discharge frame 3, main shaft 4, conveyor belt 5, connecting plate 6, pressing plate 7, main vibrating plate 8, active shift block 9, first screen plate 10, second screen plate 11, second driven shift block 12, auxiliary vibrating plate 13, support rod 14, second abutment plate 15, and screen 16.
[0027] A residual material recovery device for mortar, for example Figure 1 As shown:
[0028] The invention comprises a frame 1 , a conveying assembly installed on the frame 1 , and a secondary screening assembly installed on the frame 1 .
[0029] The frame 1 is tilted as a whole, with the left end of the frame 1 being higher than the right end. Accordingly, the conveyor assembly and secondary screening assembly installed within the frame 1 are also tilted in the same direction. A feed frame 2 is mounted on and connected to the top right end of the frame 1, and a discharge frame 3 is mounted on and connected to the bottom left end of the frame 1. The material to be screened is fed into the conveyor assembly within the frame 1 through the feed frame 2, and the screened large particles are discharged through the discharge frame 3. A fine material outlet is also provided on the right side of the frame 1, connected to the secondary screening assembly.
[0030] In this embodiment, the conveying assembly includes a conveying structure and a screening structure. The conveying structure includes a main shaft 4 rotatably mounted between the left side of the frame 1, a secondary shaft rotatably mounted between the right side of the frame 1, pulleys coaxially fixed on the main shaft 4 and the secondary shaft, and a conveyor belt 5 meshed between the pulleys on both sides. The screening structure includes a plurality of blanking troughs provided on the conveyor belt 5, and connecting rods are formed equidistantly between the conveyor belts 5 between two adjacent blanking troughs. In addition, an inclined connecting plate 6 is fixedly mounted on the connecting rod between the conveyor belts 5 between adjacent blanking troughs, and the inclination direction of the connecting plate 6 is opposite to the inclination direction of the conveyor belt 5. Between adjacent connecting rods, that is, in the blanking troughs, a screen 16 is fixedly mounted to enclose the blanking troughs.
[0031] A driving structure is also installed at the right end of the frame 1, and the end of the main shaft 4 extends out of the frame 1. The driving structure includes a driving motor installed at the left end of the frame 1, a driving pulley coaxially fixedly installed on the output shaft of the driving motor, a driven pulley coaxially fixedly installed on the main shaft 4 extending out of the frame 1, and a transmission belt engaged between the driving pulley and the driven pulley.
[0032] like Figure 2 、 Figure 3 and Figure 4 As shown, a plurality of equally spaced active shifting blocks 9 are integrally formed at the bottom of both sides of the conveyor belt 5. In addition, a main vibration mechanism for vibrating the conveyor belt 5 and a secondary vibration mechanism for vibrating the secondary screening assembly are fixedly mounted on the frame 1.
[0033] The main vibrating mechanism includes a main vibrating plate 8 fixedly mounted on the inner walls on both sides of the frame 1, and a number of first driven blocks are evenly arranged on the main vibrating plate 8. The main vibrating plate 8 is located on the inner side of the conveyor belt 5, and during the movement of the conveyor belt 5, the active block 9 is always engaged with the first driven block.
[0034] In this embodiment, a clamping plate 7 is fixedly installed on the inner wall of the frame 1 at both ends of the main vibrating plate 8. The clamping plates 7 are respectively located above the conveyor belt 5 and are always in contact with the end surface of the conveyor belt 5, and the clamping plates 7 are all located in the same plane.
[0035] The auxiliary vibration mechanism includes an auxiliary vibration plate 13 fixedly mounted on the inner walls of both sides of the frame 1, a support rod 14 welded to the auxiliary vibration plate 13, a reciprocating sleeve slidably mounted on the support rod 14, and a second driven block 12 welded to the top of the reciprocating sleeve. The auxiliary vibration plate 13, support rod 14, reciprocating sleeve, and second driven block 12 are all perpendicular to the direction of the conveyor belt 5 and are all located inside the pressure plate 7. During the movement of the conveyor belt 5, the second driven block 12 engages with the active block 9. A ring of sleeve is integrally formed at the bottom end of the reciprocating sleeve, and a ring of second abutment plate 15 is welded to the support rod 14. The sleeve is located inside the second abutment plate 15 and can be abutted by the second abutment plate 15. A ring of first abutment plate is also welded to the impurity support rod 14, and a return spring is installed between the first abutment plate and the second driven block 12.
[0036] In this embodiment, a total of four sets of auxiliary vibration mechanisms are provided, and the secondary screening assembly is installed between the reciprocating sleeves of the four sets of auxiliary vibration mechanisms. The secondary screening assembly is located below the conveyor belt 5 and the screen 16 and includes a plurality of screening layers arranged in sequence. Specifically, the secondary screening assembly includes a first screen plate 10 fixedly installed between the reciprocating sleeves and a second screen plate 11 fixedly installed between the reciprocating sleeves below the first screen plate 10, and both the first screen plate 10 and the second screen plate 11 are inclined toward the fine material outlet. A first guide plate is also integrally formed at the end of the first screen plate 10, and a second guide plate is also integrally formed at the end of the second screen plate 11. The first screen plate 10 and the second screen plate 11 are parallel to each other, and the first guide plate and the second guide plate are parallel to each other and have an inclination angle greater than the inclination angle of the first screen plate 10 and the second screen plate 11. The first sieve plate 10 and the first outlet plate are each provided with a number of secondary sieve holes, which further screen the material particles. The falling material is collected by the second sieve plate 11 and discharged to the fine material outlet through the first outlet plate and the second outlet plate, respectively. A baffle is also installed between the reciprocating sleeves to prevent material splashing.
[0037] When the utility model is used, after the agglomerated materials are separated in the previous process, the separated materials of the same type are delivered to the feeding frame 2, fall from the feeding frame 2 into the conveying assembly, and are transmitted through the conveying structure of the conveying assembly, screened by the screen 16 in the screening structure, and the small-sized particles screened out fall onto the first screen plate 10 below. The large particles are retained on the screen 16 and discharged from the discharge hole. After the small-sized particles are screened by the first screen plate 10, the materials that pass through the screen holes are collected by the second screen plate 11 and discharged respectively through the fine material outlet. Two storage bags or other storage structures are installed at the fine material outlet for separate storage.
[0038] Moreover, during the screening process, the conveyor belt 5 continues to move, and the active shifting block 9 at the bottom engages with the first driven shifting block on the main vibrating plate 8 fixed below in the frame 1, thereby driving the conveyor belt 5 to vibrate, thereby achieving the shaking of the screen 16 and the screening of the material stored on the screen 16;
[0039] During the movement of the conveyor belt 5, the active shift block 9 at the bottom end is engaged with the second driven shift block 12, so that the reciprocating sleeve can slide back and forth on the support rod 14, thereby vibrating the first screen plate 10 and the second screen plate 11 installed between the reciprocating sleeve, and the inclined first screen plate 10 and the second screen plate 11 continue to screen the material during the discharge process.
[0040] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A residual material recovery device for mortar, characterized in that: It includes a frame, a conveying component arranged in the frame, a driving structure arranged on the frame for driving the conveying component, a feeding frame arranged on the frame for feeding residual material to the conveying component, a discharging frame arranged on the frame and connected with the conveying component and used for discharging large particles, and a secondary screening component arranged in the frame. The frame is also provided with a fine material outlet connected to the secondary screening component. The conveying component is located at one end of the discharging frame at a height higher than that of one end of the feeding frame. The conveying component includes a conveying structure and a screening structure. The secondary screening component is arranged below the screening structure and is provided with a number of screening layers arranged in sequence. The frame is also provided with a main vibration mechanism for vibrating the conveying component and an auxiliary vibration mechanism for vibrating the secondary screening component.
2. A residual material recovery device for mortar according to claim 1, characterized in that: The transmission structure includes a main shaft rotatably connected to one end of the frame and driven by the driving structure, a secondary shaft rotatably connected to the other end of the frame, pulleys coaxially fixed to the rotating shaft and the secondary shaft respectively, and a transmission belt meshed between the pulleys at both ends, and the screening structure is arranged on the transmission belt.
3. A residual material recovery device for mortar according to claim 2, characterized in that: The screening structure includes a plurality of blanking troughs opened on the conveyor belt, and the conveyor belt between adjacent blanking troughs is equidistantly formed with connecting rods and inclined connecting plates fixedly connected thereto, and adjacent connecting rods are fixedly connected with screens connected to the conveyor belt on both sides.
4. A residual material recovery device for mortar according to claim 3, characterized in that: The bottom of both sides of the conveyor belt are fixed with a number of active shifting blocks at equal distances. The active vibration mechanism includes a main vibration plate fixed to the inner walls of both sides of the frame respectively, and the main vibration plate is fixed with a first driven shifting block meshing with the active shifting block at equal distances.
5. The residual material recovery device for mortar according to claim 2, characterized in that: The inner walls on both sides of the frame are respectively fixed with pressure plates, which are respectively located above the two ends of the conveyor belt in the same plane, and the pressure plates are also in the same plane.
6. A residual material recovery device for mortar according to claim 5, characterized in that: The auxiliary vibration mechanism includes auxiliary vibrating plates fixed to the inner walls on both sides of the frame and respectively located on the inner sides of the clamping plates, a support rod fixed to the auxiliary vibrating plates, a reciprocating sleeve slidably connected to the support rod and used to support the secondary screening assembly, and a second driven block fixed to the top of the reciprocating sleeve and engaged with the active block, and a return spring fixed to the support rod for ejecting the second driven block outward.
7. A residual material recovery device for mortar according to claim 6, characterized in that: The support rod is fixed with a first abutment plate, a return spring is arranged between the first abutment plate and the second driven shifter, a sleeve plate is provided at the bottom end of the reciprocating sleeve, and the support rod is fixed with a second abutment plate that can abut against the sleeve plate.