Aluminum oxide ceramic powder screening and filtering device

Through multi-stage filtration and vibration motor design, the clogging problem in the screening process of alumina ceramic powder is solved, efficient powder separation and collection is achieved, and production efficiency and quality are improved.

CN223393853UActive Publication Date: 2025-09-30NANTONG GENBO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423289592.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-09-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Alumina ceramic powder easily aggregates and blocks the filter port during the screening process, affecting the equipment's operating efficiency and production quality. Existing equipment is unable to effectively break up the aggregated material, resulting in multiple filtration and screening and waste of resources.

Method used

An alumina ceramic powder screening and filtration device was designed. A driving motor was used to control the rotation of the first filter plate, and a vibration motor was used to control the vibration of the second filter plate. The motor was controlled for pressure grinding and filtration. Combined with hydraulic shock-absorbing components and high-temperature resistant materials, multi-stage filtration and impurity separation were achieved to prevent clogging.

Benefits of technology

It effectively breaks up compacted powder, improves screening efficiency and collection efficiency, reduces resource waste, and improves production quality and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an alumina ceramic powder screening and filtering device applied to the technical field of ceramic powder screening and filtering, which comprises a feeding frame and a collecting frame. A driving motor controls a first filter plate to rotate, large-particle hardened impurities in ceramic powder enter a cavity of a first frame body along a top opening of the first frame body and then are discharged through a first feeding opening, the filtered ceramic powder enters a second frame body, a vibration motor controls a second filter plate to vibrate up and down, and the second filter plate vibrates up and down. The ceramic powder is shaken to be scattered and then enters the third frame body, large-particle impurities which are not filtered out are discharged out of the screening and filtering device through the second feeding port, the control motor controls the filter plate to press, grind and filter the ceramic powder entering the third frame body and discharge the ceramic powder through the third feeding port, and meanwhile fine ceramic powder is filtered through the filter screen and then stored in the collecting frame. The ceramic powder is effectively scattered, resource waste caused by multiple times of filtering and screening is relieved, and the collecting efficiency and the production quality are improved.
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Description

Technical Field

[0001] The utility model relates to a screening and filtering device, in particular to an alumina ceramic powder screening and filtering device applied in the technical field of ceramic powder screening and filtering. Background Art

[0002] During the production process, ceramic powder needs to be screened using vibrating screening equipment to obtain powder coatings with uniform particles. When traditional screening equipment is screening, ceramic powder is prone to accumulation and clogging in the screening components, which can easily cause damage to the screen and affect the screening efficiency. The existing technology still has inconveniences and defects in actual use, so it is necessary to improve the ceramic powder screening and filtration equipment.

[0003] The patent with publication number CN210876214U discloses a filtering and screening device for powdered materials, including a box body, a feed funnel fixedly connected to the top of the box body, and a support foot fixedly connected to the bottom of the box body. The filtering and screening device for powdered materials pours powdered materials of different sizes into the box body through the feed funnel, and the powdered materials will fall above the screening plate. The first connecting plate is driven to vibrate by the first vibration motor. During the shaking process of the first connecting plate, the screening frame and the screening plate are driven to vibrate in turn, so that the powdered material on the screening plate is filtered and screened. The powdered material with a volume smaller than the aperture of the screening hole will fall above the filter plate through the screening hole, and the larger powdered material will flow into the interior of the first collection box through the first discharge pipe.

[0004] During the filtering and screening process of this filtering and screening device, the alumina ceramic powder is easy to compact and clog the filter port, affecting the operation of the equipment and reducing production efficiency. The shaking of the screening frame and screening plate cannot effectively break up the compacted ceramic powder, which easily causes waste and requires multiple filtering and screening, which greatly reduces the collection efficiency and production quality. Summary of the Invention

[0005] In response to the above-mentioned existing technology, the technical problem to be solved by the utility model is that alumina ceramic powder is easily compacted and clogged in the filter port, affecting the operation of the equipment and reducing production efficiency. The shaking of the screening frame and screening plate cannot effectively break up the compacted ceramic powder, which easily causes waste and requires multiple filtering and screening, greatly reducing the collection efficiency and production quality.

[0006] In order to solve the above problems, the utility model provides an alumina ceramic powder screening and filtering device, comprising a feeding frame and a collecting frame, a fixed box is provided in the middle of the feeding frame, the outer ring of the fixed box is fixed to the inner wall of the feeding frame by a plurality of fixing rods, a driving motor is installed on the top of the fixed box, and a first frame body with an annular structure is connected to the bottom of the feeding frame, a first filter plate is provided in the middle of the first frame body, the first filter plate is installed on the output end of the driving motor, a feeding port 1 is provided on one side of the first frame body, a second frame body corresponding to the first filter plate is fixed to the bottom of the first frame body, a feeding port 2 is provided on one side of the second frame body, a second filter plate is plugged into the bottom of the second frame body, and a third frame body is connected to the bottom of the second frame body, a fixed disk is provided in the middle of the third frame body, the outer ring of the fixed disk is connected to the third frame body by a plurality of fixing columns, a vibration motor whose output end is connected to the second filter plate is installed on the top of the fixed disk, a control motor is installed at the bottom of the fixed disk, and the output end of the control motor is connected to the filter plate, a feeding port 3 is provided on one side of the third frame body, and a filter screen is provided at the bottom of the third frame body.

[0007] In the above-mentioned alumina ceramic powder screening and filtering device, after adding ceramic powder to the feed frame, the driving motor controls the first filter plate to rotate and the large-particle impurities in the ceramic powder enter the cavity of the first frame along the top opening of the first frame, and then are discharged from the screening and filtering device through the feed port one. The ceramic powder filtered by the first filter plate enters the second frame, and the vibration motor controls the second filter plate to vibrate up and down to shake off the large-particle ceramic powder not filtered out by the first filter plate, and enters the third frame after being filtered through the second filter plate. The large-particle impurities that are not filtered out are discharged from the screening and filtering device through the feed port two. The control motor controls the filter plate to perform pressure grinding and filtering on the ceramic powder entering the third frame and discharge it from the screening and filtering device through the feed port three. At the same time, the fine ceramic powder is filtered through the filter net and transported into the collection frame for storage.

[0008] As a further improvement of the present application, feed port 1 passes through the cavity inside the first frame, feed port 2 passes through the second frame, feed port 3 passes through the third frame, and a material taking port is provided on one side of the collection frame.

[0009] As a further improvement of this application, a protective cover is provided on the top of the fixed box, a movable screen is installed on the filter plate, the bottom of the inner cavity of the first frame is inclined toward feed port 1, the top of the second filter plate is inclined toward feed port 2, and the bottom of the third frame is inclined toward feed port 3.

[0010] As a further improvement of the present application, a plurality of hydraulic shock absorbing components are installed in a surrounding manner on the outer ring of the top of the collection frame, the top of each hydraulic shock absorbing component is fixed to the bottom of the third frame, the top opening of the collection frame is connected to the filter screen at the bottom of the third frame through an elastic hose, and a spring is provided at the top of the collection frame, and the top of the collection frame is fixed to the bottom of the third frame through the spring.

[0011] As another improvement of the present application, the hydraulic shock absorber assembly includes a pressure tube, a hydraulic tube connected to the inner cavity of the pressure tube, and a piston rod. A piston is provided at the bottom of the piston rod, and a floating piston is provided in the hydraulic tube. A shock-absorbing air cavity is formed between the bottom of the floating piston and the bottom of the hydraulic tube. A sealing plug is fixedly connected to the top of the hydraulic tube. The piston rod is respectively connected to the pressure tube and the sealing plug, and the top of the piston rod is fixed to the bottom of the third frame.

[0012] As another improved supplement of the present application, the elastic hose is made of high-temperature resistant elastic material, and the first frame, the second frame and the third frame are all made of high-temperature resistant and high-strength materials.

[0013] In summary, at present, ceramic powder is easy to compact and cause clogging of the filter port during the screening and filtering process. Therefore, when adding ceramic powder to the feeding frame, the driving motor arranged in the feeding frame controls the first filter plate to rotate and the large particles of compacted impurities in the ceramic powder enter the cavity of the first frame along the top opening of the first frame, and then are discharged from the feeding port to the screening and filtering device to achieve the effect of preliminary screening and filtering. The ceramic powder filtered by the first filter plate enters the second frame, and the vibration motor arranged on the top of the fixed plate controls the second filter plate to vibrate up and down, so as to remove the large particles of ceramic powder that are not filtered out by the first filter plate. The powder is not shaken up and is filtered through the second filter plate before entering the third frame. The large particles of impurities that are not filtered out are discharged from the screening and filtering device through the second feed port set on the side of the second frame, which plays a role in further refining the filtration and screening. The control motor installed at the bottom of the fixed plate controls the filter plate to perform pressure grinding and filtering on the ceramic powder entering the third frame and discharge it from the screening and filtering device through the third feed port. At the same time, the fine ceramic powder is filtered through the filter mesh and then transported into the collection frame for storage. This design can effectively break up the compacted powder material, while alleviating the waste of resources caused by multiple filtration and screening, thereby improving the collection efficiency and production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the alumina ceramic powder screening and filtering device according to the first and second embodiments of the present application;

[0015] Figure 2 Side cross-sectional views of the first frame and the second frame structure of the first and second embodiments of the present application;

[0016] Figure 3 This is a side sectional view of the third frame and the collection frame structure of the first and second embodiments of the present application;

[0017] Figure 4 This is a side cross-sectional view of the structure of the alumina ceramic powder screening and filtering device according to the first and second embodiments of the present application;

[0018] Figure 5 This is a side sectional view of the hydraulic shock absorbing assembly structure of the first and second embodiments of the present application.

[0019] Description of the numbers in the figure:

[0020] 1. Feeding frame; 2. Collecting frame; 101. Fixing rod; 102. Fixing box; 103. Driving motor; 104. First frame; 105. First filter plate; 106. Feeding port one; 107. Second frame; 108. Feeding port two; 109. Second filter plate; 110. Third frame; 111. Fixing column; 112. Fixing plate; 113. Vibrating motor; 114. Feeding port three; 115. Control motor; 116. Filter plate; 117. Filter screen; 118. Protective cover; 201. Hydraulic shock absorber assembly; 202. Elastic hose; 203. Spring; 204. Pressure pipe; 205. Hydraulic pipe; 206. Piston rod; 207. Piston; 208. Floating piston; 209. Sealing plug. DETAILED DESCRIPTION

[0021] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0022] The first implementation method:

[0023] Figures 1-4The invention discloses an alumina ceramic powder screening and filtering device, comprising a feeding frame 1 and a collecting frame 2. A fixed box 102 is provided in the middle of the feeding frame 1. The outer ring of the fixed box 102 is fixed to the inner wall of the feeding frame 1 by a plurality of fixed rods 101. The setting of the fixed rods 101 is used to reinforce the fixed box 102 to make the structure more solid. A driving motor 103 is installed on the top of the fixed box 102. The bottom of the feeding frame 1 is connected to a first frame body 104 with an annular structure. A first filter plate 105 is provided in the middle of the first frame body 104. The first filter plate 105 is installed on the output end of the driving motor 103. Preferably, the driving motor 103 is a Kollmorgen TKM series torque motor. The driving motor 103 controls the rotation of the first filter plate 105 and collects the ceramic powder. The large particles of compacted impurities in the powder enter the cavity of the first frame 104 along the top opening of the first frame 104. A feeding port 106 is provided on one side of the first frame 104. The large particles of compacted impurities entering the cavity of the first frame 104 are discharged from the screening and filtering device through the feeding port 106. A second frame 107 corresponding to the first filter plate 105 is fixed at the bottom of the first frame 104. The ceramic powder filtered by the first filter plate 105 enters the second frame 107 to achieve the effect of preliminary filtering and screening. A feeding port 2 108 is provided on one side of the second frame 107. A second filter plate 109 is plugged into the bottom of the second frame 107. The large particles of impurities not filtered out by the second filter plate 109 are discharged from the screening and filtering device through the feeding port 2 108. The bottom of 107 is connected to a third frame 110, and the ceramic powder is filtered through the second filter plate 109 and enters the third frame 110. A fixed disk 112 is provided in the middle of the third frame 110. The outer ring of the fixed disk 112 is connected to the third frame 110 through a plurality of fixed columns 111. The setting of the fixed columns 111 is used to reinforce the fixed disk 112 to make the structure more solid. A vibration motor 113 with an output end connected to the second filter plate 109 is installed on the top of the fixed disk 112. Preferably, the vibration motor 113 uses a YZO series horizontal vibration motor. The vibration motor 113 controls the second filter plate 109 to vibrate up and down to shake off the large particles of ceramic powder that are not filtered out by the first filter plate 105. The filtered ceramic powder enters the third frame 1 10, plays a role in further refining the filtering and screening. A control motor 115 is installed at the bottom of the fixed disk 112. Preferably, the control motor 115 uses a servo motor with model MSMF5AZL1U2M. The output end of the control motor 115 is connected to a filter plate 116. A feeding port 3 114 is provided on one side of the third frame 110. A filter screen 117 is provided at the bottom of the third frame 110. The control motor 115 controls the filter plate 116 to rotate in the third frame 110 and press-grinds and filters the ceramic powder entering the third frame 110. The ceramic powder that is not filtered out is discharged from the screening and filtering device through the feeding port 3 114. The collecting frame 2 is provided at the bottom of the third frame 110, and the top of the collecting frame 2 is provided with an opening that matches the filter screen 117.The filtered ceramic powder is stored in the collection frame 2 through the filter 117.

[0024] See also Figures 1-4 Feed port 1 106 penetrates the cavity inside the first frame 104, feed port 2 108 penetrates the second frame 107, and feed port 3 114 penetrates the third frame 110. A feeding port is provided on one side of the collecting frame 2 for screening and collecting the filtered alumina ceramic powder.

[0025] See also Figure 2-Figure 4 A protective cover 118 is provided on the top of the fixed box 102 to alleviate the impact of the ceramic powder poured into the feeding frame 1 on the driving motor 103. A movable screen is installed on the filter plate 116. When the ceramic powder in the third frame 110 is accumulated due to unfiltered, it is evenly compressed and filtered to improve the collection efficiency. The bottom of the inner cavity of the first frame 104 is inclined toward the feeding port 1 106, the top of the second filter plate 109 is inclined toward the feeding port 2 108, and the bottom of the third frame 110 is inclined toward the feeding port 3 114, so that large particles of impurities can be better sent out of the screening and filtering device through the feeding port.

[0026] In summary, the setting of the fixing rod 101 is used to reinforce the fixing box 102, and the setting of the fixing column 111 is used to reinforce the fixing plate 112, so that the structure is more solid and the impact caused by the operation of the motor installed thereon is alleviated. The driving motor 103 controls the first filter plate 105 to rotate and the large-particle impurities in the ceramic powder enter the cavity of the first frame 104 along the top opening of the first frame 104. The large-particle impurities entering the cavity of the first frame 104 are discharged from the screening and filtering device through the feed port 106. The ceramic powder filtered by the first filter plate 105 enters the second frame 107 to achieve the effect of preliminary filtering and screening. The vibration motor 113 controls the second filter plate 109 to vibrate up and down to shake off the large-particle ceramic powder not filtered out by the first filter plate 105. The filtered ceramic powder enters the third frame 110, and the large-particle impurities not filtered out by the second filter plate 109 are discharged from the screening and filtering device through the feed port 2 108, which plays a role in further refining the filtering and screening. The ceramic powder is filtered through the second filter plate 109 and enters The third frame 110, the control motor 115 controls the filter plate 116 to rotate in the third frame 110 and perform pressure grinding and filtering on the ceramic powder entering the third frame 110. A movable screen is installed on the filter plate 116. When the ceramic powder in the third frame 110 is accumulated due to not being filtered, it is evenly compressed and filtered to improve the collection efficiency. The unfiltered ceramic powder is discharged from the screening and filtering device through the feed port 3 114. The filtered ceramic powder is stored in the collection frame 2 through the filter screen 117. The screened ceramic powder is discharged from the screening The filtering device collects the impurities, and a protective cover 118 is set on the top of the fixed box 102 to alleviate the impact of the ceramic powder poured into the feeding frame 1 on the driving motor 103. The bottom of the inner cavity of the first frame 104 is inclined toward the feeding port 1 106, the top of the second filter plate 109 is inclined toward the feeding port 2 108, and the bottom of the third frame 110 is inclined toward the feeding port 3 114, so that large particles of impurities can be better sent out of the screening and filtering device through the feeding port, thereby alleviating the waste of resources caused by multiple filtering and screening, and improving the collection efficiency and production quality.

[0027] Second implementation method:

[0028] Figure 1 、 Figure 2 and Figure 5An alumina ceramic powder screening and filtering device is shown. Different from the first embodiment, a plurality of hydraulic shock absorbing components 201 are installed in a surrounding manner on the top outer ring of the collection frame 2. The top of each hydraulic shock absorbing component 201 is fixed to the bottom of the third frame 110. The top opening of the collection frame 2 is connected to the filter screen 117 at the bottom of the third frame 110 through an elastic hose 202. A spring 203 is provided on the top of the collection frame 2. The hydraulic shock absorbing component 201, the elastic hose 202 and the spring 203 cooperate with each other to alleviate the impact generated during the operation of the device, making the structure more stable. The top of the collection frame 2 is fixed to the bottom of the third frame 110 by the spring 203, reducing the maintenance cost caused by the impact on the equipment and improving the collection efficiency and production quality.

[0029] See also Figure 5 The hydraulic shock absorber assembly 201 includes a pressure tube 204, a hydraulic tube 205 connected to the inner cavity of the pressure tube 204, and a piston rod 206. A piston 207 is provided at the bottom of the piston rod 206. The friction generated by the movement of the piston 207 in the hydraulic tube 205 can alleviate the impact of the motor on the overall device during operation. A floating piston 208 is provided in the hydraulic tube 205. A shock-absorbing air cavity is formed between the bottom of the floating piston 208 and the bottom of the hydraulic tube 205. The pressure is increased by filling the shock-absorbing air cavity with gas. A sealing plug 209 is fixedly connected to the top of the hydraulic tube 205. By injecting hydraulic oil into the hydraulic tube 205 and sealing it with the sealing plug 209, the pressure is increased to improve stability. The piston rod 206 is respectively connected to the pressure tube 204 and the sealing plug 209 to form a stable structure. The top of the piston rod 206 is fixed to the bottom of the third frame 110.

[0030] See also Figure 1 and Figure 3 The elastic hose 202 is made of high-temperature resistant elastic material. The elastic structure can alleviate the impact during the operation of the device, and the structure is more stable. The first frame 104, the second frame 107 and the third frame 110 are all made of high-temperature resistant and high-strength materials. The high-temperature resistant structure prevents high temperature from affecting the equipment, causing structural damage, increasing maintenance costs, and reducing production efficiency.

[0031] In view of current actual needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. An alumina ceramic powder screening and filtering device, characterized in that: It includes a feeding frame (1) and a collecting frame (2); A fixed box (102) is provided in the middle of the feeding frame (1), the outer ring of the fixed box (102) is fixed to the inner wall of the feeding frame (1) through a plurality of fixed rods (101), a driving motor (103) is installed on the top of the fixed box (102), a first frame body (104) of an annular structure is connected to the bottom of the feeding frame (1), a first filter plate (105) is provided in the middle of the first frame body (104), the first filter plate (105) is installed on the output end of the driving motor (103), a feeding port 1 (106) is provided on one side of the first frame body (104), a second frame body (107) corresponding to the first filter plate (105) is fixed on the bottom of the first frame body (104), and a feeding port 2 (108) is provided on one side of the second frame body (107). ), a second filter plate (109) is plugged into the bottom of the second frame (107), the bottom of the second frame (107) is connected to a third frame (110), a fixed disk (112) is provided in the middle of the third frame (110), the outer ring of the fixed disk (112) is connected to the third frame (110) through a plurality of fixed columns (111), a vibration motor (113) whose output end is connected to the second filter plate (109) is installed on the top of the fixed disk (112), a control motor (115) is installed at the bottom of the fixed disk (112), the output end of the control motor (115) is connected to the filter plate (116), a feeding port 3 (114) is provided on one side of the third frame (110), and a filter screen (117) is provided at the bottom of the third frame (110); The collecting frame (2) is arranged at the bottom of the third frame body (110), and the top of the collecting frame (2) is provided with an opening that matches the filter screen (117).

2. The alumina ceramic powder screening and filtering device according to claim 1, characterized in that: The feeding port 1 (106) penetrates the cavity inside the first frame (104), the feeding port 2 (108) penetrates the second frame (107), and the feeding port 3 (114) penetrates the third frame (110). A feeding port is provided on one side of the collecting frame (2).

3. The alumina ceramic powder screening and filtering device according to claim 2, characterized in that: A protective cover (118) is provided on the top of the fixed box (102), a movable screen is installed on the filter plate (116), the bottom of the inner cavity of the first frame (104) is inclined toward the first feed port (106), the top of the second filter plate (109) is inclined toward the second feed port (108), and the bottom of the third frame (110) is inclined toward the third feed port (114).

4. The alumina ceramic powder screening and filtering device according to claim 1, characterized in that: A plurality of hydraulic shock absorbing components (201) are installed in a surrounding manner on the outer ring of the top of the collection frame (2), the top of each hydraulic shock absorbing component (201) is fixed to the bottom of the third frame (110), the top opening of the collection frame (2) is connected to the filter screen (117) at the bottom of the third frame (110) through an elastic hose (202), and a spring (203) is provided at the top of the collection frame (2), and the top of the collection frame (2) is fixed to the bottom of the third frame (110) through the spring (203).

5. The alumina ceramic powder screening and filtering device according to claim 4, characterized in that: The hydraulic shock-absorbing assembly (201) comprises a pressure tube (204), a hydraulic tube (205) plugged into the inner cavity of the pressure tube (204), and a piston rod (206); a piston (207) is provided at the bottom of the piston rod (206); a floating piston (208) is provided in the hydraulic tube (205); a shock-absorbing air cavity is formed between the bottom of the floating piston (208) and the bottom of the hydraulic tube (205); a sealing plug (209) is fixedly connected to the top of the hydraulic tube (205); the piston rod (206) is plugged into the pressure tube (204) and the sealing plug (209) respectively; and the top of the piston rod (206) is fixed to the bottom of the third frame (110).

6. The alumina ceramic powder screening and filtering device according to claim 5, characterized in that: The elastic hose (202) is made of high-temperature resistant elastic material, and the first frame (104), the second frame (107) and the third frame (110) are all made of high-temperature resistant and high-strength materials.

Citation Information

Patent Citations

  • Filtering and screening device for powdery materials

    CN210876214U