Flatness electric detection mechanism and automatic electric detection equipment

By designing an automated flatness electrical inspection mechanism, efficient and accurate flatness detection of mobile phone mid-plates is achieved, solving the problems of low detection efficiency and poor stability in existing technologies, and improving production efficiency and product quality.

CN223393874UActive Publication Date: 2025-09-30GUANGDONG XIQIN PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202422455762.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-30
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the existing technology, the flatness detection of mobile phone mid-plates is inefficient and unstable, resulting in an increase in product defective rate.

Method used

A flatness electric inspection mechanism is designed, which includes a detection unit, a lifting unit and a sorting unit. The flatness of the workpiece is detected by closing the upper mold assembly and the lower mold assembly, and the detector is used to calculate and analyze the data. Combined with the control unit, automatic detection and sorting are realized.

Benefits of technology

It improves detection efficiency and stability, reduces labor costs, improves detection accuracy and production efficiency, and reduces product defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

A flatness electric detection mechanism comprises a detection unit, a lifting unit, a sorting unit and a control unit, the detection unit comprises an upper die assembly, a lower die assembly and a detector, the lower die assembly is used for positioning and placing a workpiece, the lifting unit drives the upper die assembly to move in the vertical direction, and the sorting unit drives the lower die assembly and the workpiece to move in the transverse direction; the upper die assembly comprises an upper die base and an upper die detection block, the upper die detection block is insulated from the upper die base and electrically connected with the detector, and an upper die limiting block is arranged on the upper die base in a protruding mode; the lower die assembly comprises a lower die base and a lower die detection block, the lower die detection block is insulated from the lower die base and electrically connected with the detector, and a lower die limiting block is arranged on the lower die base in a protruding mode; when the upper die assembly and the lower die assembly are closed, the upper die limiting block abuts against the lower die limiting block so that a detection gap can be reserved between the upper die detection block and the lower die detection block. The control unit controls the detection unit, the lifting unit and the sorting unit. The utility model also provides automatic electric detection equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of mobile phone inspection tools, in particular to a flatness electric inspection mechanism and automatic electric inspection equipment. Background Art

[0002] With the advancement of mobile phone technology, phones are becoming thinner and their components are arranged more compactly. Consequently, the requirements for mobile phone components in production are naturally becoming increasingly stringent. For example, the flatness requirements for mobile phone mid-boards are also becoming increasingly stringent. Flatness is a key verification parameter for mobile phone mid-boards, used to detect deformation. The larger the flatness coefficient, the more severe the deformation. The distance parameter from each point to the ideal plane can be used to determine the location of the most severe deformation, allowing for verification.

[0003] When assembling a mobile phone, the LCD screen is installed on the front side of the mobile phone mid-plate, and the mobile phone battery is installed on the back side of the mobile phone mid-plate. Therefore, the flatness of the front side of the mobile phone mid-plate is required to be extremely high. If the mobile phone mid-plate is deformed, it is easy for the LCD screen and other electronic components to be squeezed against each other, causing water ripples on the LCD screen, and even causing gaps or warping on the edges of the mobile phone screen, resulting in poor product quality and increased product defective rate.

[0004] Currently, most companies still use manual inspection to detect the flatness of mobile phone mid-plates. This involves sliding a handheld slider across the corresponding area of ​​the mobile phone mid-plate and visually judging the flatness deformation based on the size of the gap using a feeler gauge. This inspection method is not only inefficient but also places high demands on the staff's work and is prone to misjudgment, leading to an increased product defect rate. Utility Model Content

[0005] The purpose of the utility model is to provide a flatness electric inspection mechanism and an automatic electric inspection device to solve the problems of low efficiency and poor detection stability of manual flatness inspection of mobile phone mid-plates in the prior art.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A flatness electric detection mechanism is arranged on a workbench, and includes a detection unit, a lifting unit, a sorting unit and a control unit. The lifting unit, the sorting unit and the control unit are respectively arranged on the workbench. The detection unit includes an upper mold assembly, a lower mold assembly and a detector. The lower mold assembly is used to position and place the workpiece. The upper mold assembly and the lower mold assembly are respectively installed on the lifting unit and the sorting unit. The lifting unit can drive the upper mold assembly to move vertically, and the sorting unit can drive the lower mold assembly and the workpiece to move horizontally on the workbench. The upper mold assembly and the lower mold assembly can be closed to detect the flatness of the workpiece. The detector is used to calculate and analyze the detection data of the upper mold assembly and the lower mold assembly; the upper mold assembly includes an upper mold base The upper mold detection block is insulated from the upper mold base and is electrically connected to the detector through a wire, and an upper mold limit block is protruding downward from the upper mold base; the lower mold assembly includes a lower mold base and a lower mold detection block arranged above the lower mold base, the lower mold detection block is insulated from the lower mold base and is electrically connected to the detector through a wire, and a lower mold limit block is protruding upward from the lower mold base; when the upper mold assembly and the lower mold assembly are closed, the upper mold limit block presses against the lower mold limit block to leave a detection gap between the upper mold detection block and the lower mold detection block; the control unit is used to control the actuation coordination among the detection unit, the lifting unit, and the sorting unit.

[0008] Furthermore, the upper mold assembly also includes an upper mold insulating part, which is arranged on the lower surface of the upper mold base, and an upper mold detection block is arranged on the upper mold insulating part; the lower mold assembly also includes a lower mold insulating part, which is arranged on the upper surface of the lower mold base, and a lower mold detection block is arranged on the lower mold insulating part.

[0009] Furthermore, the lower surface of the upper mold base is recessed with an upper mold accommodating groove that cooperates with the upper mold insulating part, and the upper mold insulating part is arranged in the upper mold accommodating groove; the upper surface of the lower mold base is recessed with a lower mold accommodating groove that cooperates with the lower mold insulating part, and the lower mold insulating part is arranged in the lower mold accommodating groove.

[0010] Furthermore, the lower mold detection block is provided with a positioning column for positioning the workpiece upward, the positioning column is insulated from the lower mold detection block, and the upper mold detection block is provided with a first avoidance groove corresponding to the positioning column. The first avoidance groove is used to avoid the positioning column. When the upper mold assembly and the lower mold assembly are closed, the positioning column does not interfere with the upper mold detection block.

[0011] Furthermore, the upper die detection block is provided with a second avoidance groove corresponding to the workpiece, and the second avoidance groove is used to avoid the protruding structure on the workpiece to ensure that the workpiece can be placed horizontally on the lower die detection block.

[0012] Furthermore, the lifting unit includes a support frame arranged on the workbench and a lifting assembly arranged on the support frame; the support frame includes a top plate located above the workbench, and both ends of the top plate are respectively connected to a support plate, and the end of the support plate away from the top plate is fixedly connected to the workbench; the lifting assembly includes a lifting plate movably arranged below the top plate, and the upper mold assembly is installed on the lower surface of the lifting plate, and the lifting plate can drive the upper mold assembly to move vertically below the top plate.

[0013] Furthermore, the sorting unit includes a transfer assembly located below the lifting plate, the transfer assembly includes a pair of first slide rails horizontally arranged on the workbench and a movable plate sliding on the pair of first slide rails, the movable plate is located below the upper mold assembly, and the lower mold assembly is installed on the upper surface of the movable plate, and the movable plate can drive the lower mold assembly to move laterally.

[0014] Furthermore, the transfer assembly also includes a first sensor, a second sensor and a third sensor. The first sensor, the second sensor and the third sensor are respectively arranged on the workbench. The first sensor and the third sensor are respectively located on the lateral sides of the support frame, and the second sensor is located below the upper mold assembly. The first sensor, the second sensor and the third sensor are respectively used to sense and control the movable plate to stay in the preset area.

[0015] Furthermore, the sorting unit also includes a blanking component, a loading tray and a recovery tray. The blanking component includes a first blanking device and a second blanking device. The first blanking device and the second blanking device are respectively arranged on the workbench, and the first blanking device and the second blanking device are respectively located above the first sensor and the third sensor; the loading tray and the recovery tray are respectively arranged below the workbench, and the loading tray and the recovery tray are respectively located below the first blanking device and the second blanking device; the first blanking device passes through the workbench to transfer qualified workpieces to the loading tray, and the second blanking device passes through the workbench to transfer unqualified workpieces to the recovery tray.

[0016] An automatic electrical inspection device is arranged above an assembly line, which transports workpieces to be inspected. The device includes a workbench, a loading mechanism, and the above-mentioned flatness electrical inspection mechanism. The loading mechanism is arranged on the workbench and located at one end of the transfer assembly. The loading mechanism is used to transfer the workpieces on the assembly line to the lower mold assembly; the transfer assembly also includes a fourth sensor, which is used to sense and control the movable plate to stay at the loading mechanism.

[0017] The beneficial effects of the flatness electric inspection mechanism and automatic electric inspection equipment of the utility model are as follows: through the cooperation of the detection unit and the lifting unit, manual flatness inspection of the workpiece is replaced, thereby reducing labor costs, improving detection efficiency, and improving detection stability; through the cooperation of the upper mold assembly, the lower mold assembly, and the detector, automatic detection and determination of the flatness of the workpiece is achieved, thereby improving detection accuracy; through the cooperation of the detection unit, the sorting unit, and the control unit, automatic sorting of the workpiece after detection is achieved, thereby improving production efficiency. The flatness electric inspection mechanism not only improves the detection efficiency and detection accuracy of the workpiece flatness, but also reduces labor costs and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional diagram of the flatness electric detection mechanism of the first embodiment of the present invention.

[0019] Figure 2 for Figure 1 Side view of the flatness electrical detection mechanism shown.

[0020] Figure 3 for Figure 2 A side view of the detection unit is shown.

[0021] Figure 4 for Figure 3 A magnified schematic diagram.

[0022] Figure 5 for Figure 3 An exploded perspective view of the upper mold assembly is shown.

[0023] Figure 6 for Figure 3 An exploded perspective view of the lower mold assembly is shown.

[0024] Figure 7 for Figure 1 A side view of the lifting unit is shown.

[0025] Figure 8 for Figure 2 A perspective view of the transfer assembly is shown.

[0026] Figure 9 for Figure 2 A partial top view of the transfer assembly is shown.

[0027] Figure 10 This is a top view of the flatness electric detection mechanism of the second embodiment of the present invention.

[0028] Figure 11 This is a top view of an automatic electrical inspection device of the present utility model. DETAILED DESCRIPTION

[0029] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0030] The terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "vertical", "horizontal", etc. in the specification and claims of the present utility model indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the clarity of expressing the technical solutions and the convenience of description, and therefore cannot be understood as limiting the present application.

[0031] Example 1:

[0032] See also Figure 1 and Figure 2 A flatness electric inspection mechanism 1 is arranged on a workbench 50, and includes a detection unit 10, a lifting unit 20, a sorting unit 30 and a control unit 40. The lifting unit 20, the sorting unit 30 and the control unit 40 are respectively arranged on the workbench 50.

[0033] The detection unit 10 includes an upper mold assembly 11, a lower mold assembly 12 and a detector. The lower mold assembly 12 is used to position and place the workpiece. The upper mold assembly 11 and the lower mold assembly 12 are respectively installed on the lifting unit 20 and the sorting unit 30. The lifting unit 20 can drive the upper mold assembly 11 to move vertically, and the sorting unit 30 can drive the lower mold assembly 12 and the workpiece to move horizontally on the workbench 50. The upper mold assembly 11 and the lower mold assembly 12 can be closed to detect the flatness of the workpiece. The detector is used to calculate and analyze the detection data of the upper mold assembly 11 and the lower mold assembly 12.

[0034] See also Figure 3-Figure 6 The upper mold assembly 11 includes an upper mold base 111 and an upper mold detection block 112 arranged below the upper mold base 111. The upper mold detection block 112 and the upper mold base 111 are insulated from each other and the upper mold detection block 112 is electrically connected to the detector through a wire. The upper mold base 111 is provided with an upper mold limit block 113 protruding downward; the lower mold assembly 12 includes a lower mold base 121 and a lower mold detection block arranged above the lower mold base 121 122, the lower mold detection block 122 and the lower mold base 121 are insulated from each other and the lower mold detection block 122 is electrically connected to the detector through a wire, and the lower mold base 121 is provided with a lower mold limit block 123 protruding upward; when the upper mold assembly 11 and the lower mold assembly 12 are closed, the upper mold limit block 113 presses against the lower mold limit block 123 to leave a detection gap 13 between the upper mold detection block 112 and the lower mold detection block 122.

[0035] More specifically, the height of the detection gap 13 is equal to the sum of the workpiece thickness, the workpiece convexity tolerance, and the workpiece concavity tolerance. Therefore, the operator can adjust the height of the detection gap 13 by replacing the upper and lower mold detection blocks 112 and 122 with different thicknesses to meet different inspection accuracy requirements. The operator can also replace the upper and lower mold detection blocks 112 and 122 to meet the inspection requirements of different workpieces.

[0036] The control unit 40 is used to control the coordination among the detection unit 10 , the lifting unit 20 , and the sorting unit 30 .

[0037] When the flatness electric inspection mechanism 1 is working: the workpiece is positioned and placed on the lower mold inspection block 122 by manual or machine feeding; the sorting unit 30 transports the lower mold assembly 12 and the workpiece to the bottom of the upper mold assembly 11; the lifting unit 20 drives the upper mold assembly 11 to descend and approach the lower mold assembly 12. When the upper mold limit block 113 hits the lower mold limit block 123, the upper mold assembly 11 and the lower mold assembly 12 are closed. At this time, the detection gap 13 is left between the upper mold inspection block 112 and the lower mold inspection block 122; the upper mold inspection block 112 and the lower mold inspection block 122 are both in a conductive state. If the thickness of the workpiece is less than the height of the detection gap 13, the detector detects that the upper mold detection block 112 and the lower mold detection block 122 are not conductive to each other, thereby judging that the flatness of the workpiece meets the requirements and the workpiece is a qualified product; if the thickness of the workpiece is greater than the height of the detection gap 13, the upper mold detection block 112 and the lower mold detection block 122 form a conductive path through the workpiece, and the detector detects that the upper mold detection block 112 and the lower mold detection block 122 are conductive to each other, thereby judging that the flatness of the workpiece does not meet the requirements and the workpiece is a defective product; after the detection is completed, the lifting unit 20 drives the upper mold assembly 11 to rise and return to its original position. The control unit 40 controls the sorting unit 30 to sort the workpiece after inspection. If the workpiece is a qualified product, the sorting unit 30 transports the lower mold assembly 12 and the workpiece to a preset area, and then unloads the workpiece manually or by machine; if the workpiece is a defective product, the sorting unit 30 transports the lower mold assembly 12 and the workpiece to the preset area, and then unloads the workpiece manually or by machine for recycling.

[0038] From the above, the flatness electric inspection mechanism 1 proposed by the present invention, through the cooperation of the detection unit 10 and the lifting unit 20, realizes the replacement of manual flatness inspection of the workpiece, thereby reducing labor costs, improving detection efficiency and improving detection stability; through the cooperation of the upper mold assembly 11, the lower mold assembly 12, and the detector, it realizes automatic detection and determination of the flatness of the workpiece, thereby improving detection accuracy; through the cooperation of the detection unit 10, the sorting unit 30, and the control unit 40, it realizes automatic sorting of the workpiece after detection, thereby improving production efficiency. The flatness electric inspection mechanism 1 not only improves the detection efficiency and detection accuracy of the workpiece flatness, but also reduces labor costs and improves production efficiency.

[0039] See also Figure 5 and Figure 6 The upper mold assembly 11 also includes an upper mold insulating member 114, which is arranged on the lower surface of the upper mold base 111, and the upper mold detection block 112 is arranged on the upper mold insulating member 114. The upper mold insulating member 114 prevents the upper mold detection block 112 from contacting the upper mold base 111 to achieve the purpose of insulation; the lower mold assembly 12 also includes a lower mold insulating member 124, which is arranged on the upper surface of the lower mold base 121, and the lower mold detection block 122 is arranged on the lower mold insulating member 124. The lower mold insulating member 124 prevents the lower mold detection block 122 from contacting the lower mold base 121 to achieve the purpose of insulation.

[0040] Furthermore, the lower surface of the upper mold base 111 is recessed with an upper mold accommodating groove 115 that cooperates with the upper mold insulating part 114, and the upper mold insulating part 114 is in a frame shape, and the upper mold insulating part 114 is covered on the inner wall of the upper mold accommodating groove 115; the upper surface of the lower mold base 121 is recessed with a lower mold accommodating groove 125 that cooperates with the lower mold insulating part 124, and the lower mold insulating part 124 is in a frame shape, and the lower mold insulating part 124 is covered on the inner wall of the lower mold accommodating groove 125.

[0041] See also Figure 5 and Figure 6 The lower die detection block 122 is upwardly provided with a positioning column 126 for positioning the workpiece. The positioning column 126 cooperates with the positioning hole on the workpiece, and the positioning column 126 is insulated from the lower die detection block 122.

[0042] The upper die inspection block 112 is provided with a first avoidance groove 116 corresponding to the positioning post 126. The first avoidance groove 116 is used to avoid the positioning post 126. When the upper die assembly 11 and the lower die assembly 12 are closed, the positioning post 126 does not interfere with the upper die inspection block 112. The upper die inspection block 112 is provided with a second avoidance groove 117 corresponding to the workpiece. The second avoidance groove 117 is used to avoid the protruding structure on the workpiece to ensure that the workpiece can be placed horizontally on the lower die inspection block 122.

[0043] See also Figure 2 and Figure 7 The lifting unit 20 includes a support frame 21 provided on the workbench 50 , a lifting assembly 22 provided on the support frame 21 , and a first driving device 23 for driving the lifting assembly 22 .

[0044] The support frame 21 includes a top plate 211 located above the workbench 50 . Both ends of the top plate 211 are connected to a support plate 212 . One end of the support plate 212 away from the top plate 211 is fixedly connected to the workbench 50 .

[0045] The lifting assembly 22 includes a lifting plate 222 movably arranged below the top plate 211 , and the upper mold assembly 11 is mounted on the lower surface of the lifting plate 222 . The lifting plate 222 can drive the upper mold assembly 11 to move vertically below the top plate 211 .

[0046] Furthermore, the lifting assembly 22 also includes a pair of second rails 221 and a pair of second sliders 223. The second rails 221 are vertically fixed to the inner side surfaces of the two support plates 212, and the second sliders 223 are slidably mounted on the second rails 221. The second sliders 223 are connected to the lifting plates 222 via first connectors 224. The movable end of the first driving device 23 passes through the top plate 211 and is connected to the lifting plates 222. The first driving device 23 drives the lifting plates 222 to move up and down along the second rails 221, thereby driving the upper mold assembly 11 to ascend or descend.

[0047] See also Figure 2 and Figure 8 The sorting unit 30 includes a transfer assembly 31 located below the lifting plate 222. The transfer assembly 31 includes a pair of first slide rails 311 horizontally arranged on the workbench 50 and a movable plate 312 sliding on the pair of first slide rails 311. The movable plate 312 is located below the upper mold assembly 11, and the lower mold assembly 12 is installed on the upper surface of the movable plate 312. The movable plate 312 can drive the lower mold assembly 12 to move laterally.

[0048] Furthermore, the transfer assembly 31 also includes a pair of first sliders 313 slidably mounted on the pair of first slide rails 311 and a second drive device 32 for driving the transfer assembly 31. The movable plate 312 is mounted on the pair of first sliders 313, and the second drive device 32 is connected to the movable plate 312 via a second connector 319. The second drive device 32 drives the movable plate 312 to move laterally along the first slide rails 311, thereby driving the lower mold assembly 12 and the workpieces to move laterally, thereby transporting the workpieces to the predetermined area for manual or machine unloading, thus achieving sorting.

[0049] See also Figure 8 and Figure 9 The transfer assembly 31 further includes a first sensor 314, a second sensor 315, and a third sensor 316. The first sensor 314, the second sensor 315, and the third sensor 316 are respectively arranged on the workbench 50. The first sensor 314 and the third sensor 316 are respectively located on the lateral sides of the support frame 21, and the second sensor 315 is located below the upper mold assembly 11. The first sensor 314, the second sensor 315, and the third sensor 316 are respectively used to sense and control the movable plate 312 to stay in the preset area. The preset area includes a qualified area 34, a detection area 35, and a recovery area 36. The first sensor 314, the second sensor 315, and the third sensor 316 correspond to the qualified area 34, the detection area 35, and the recovery area 36, ​​respectively. The detection unit 10 is located in the detection area 35.

[0050] Furthermore, the movable plate 312 is provided with a sensing block 318 that cooperates with the first sensor 314 , the second sensor 315 , and the third sensor 316 .

[0051] Before detection, the movable plate 312 drives the lower mold assembly 12 to move toward the detection area 35. When the second sensor 315 senses the sensing block 318, the control unit 40 controls the second driving device 32 to stop working to keep the movable plate 312 in the detection area 35. At this time, the lower mold assembly 12 is located directly below the upper mold assembly 11.

[0052] After detection, if the workpiece is qualified, the movable plate 312 drives the workpiece to move toward the qualified area 34. When the first sensor 314 senses the sensing block 318, the control unit 40 controls the second driving device 32 to stop working to keep the movable plate 312 in the qualified area 34, and then unloads the workpiece manually or by machine; if the workpiece is defective, the movable plate 312 drives the workpiece to move toward the recycling area 36. When the third sensor 316 senses the sensing block 318, the control unit 40 controls the second driving device 32 to stop working to keep the movable plate 312 in the recycling area 36, ​​and then unloads and recycles the workpiece manually or by machine, and finally completes the sorting.

[0053] Example 2:

[0054] A flatness electrical inspection mechanism 1, whose structure is similar to that of the flatness electrical inspection mechanism 1 in the first embodiment, differs in that:

[0055] See also Figure 10 The sorting unit 30 also includes a blanking component 33, a loading tray 38 and a recovery tray 39. The blanking component 33 includes a first blanking device 331 and a second blanking device 332. The first blanking device 331 and the second blanking device 332 are respectively arranged on the workbench 50, and the first blanking device 331 and the second blanking device 332 are respectively located above the first sensor 314 and the third sensor 316. Then the first blanking device 331 and the second blanking device 332 are respectively located in the qualified area 34 and the recovery area 36.

[0056] More specifically, the first unloading device 331 and the second unloading device 332 are respectively disposed on the top plate 211 .

[0057] The loading tray 38 and the recovery tray 39 are respectively arranged below the workbench 50, and the loading tray 38 and the recovery tray 39 are respectively located below the first unloading device 331 and the second unloading device 332, then the loading tray 38 and the recovery tray 39 are respectively located in the qualified area 34 and the recovery area 36.

[0058] The first unloading device 331 passes through the workbench 50 to transfer the qualified workpieces to the loading tray 38 , and the second unloading device 332 passes through the workbench 50 to transfer the unqualified workpieces to the recovery tray 39 .

[0059] In addition, the utility model also provides an automatic electrical inspection device.

[0060] See also Figure 11The automatic electrical inspection device is arranged above an assembly line 60, which conveys workpieces to be inspected. The automatic electrical inspection device comprises a workbench 50, a loading mechanism 2, and a flatness electrical inspection mechanism 1 as described in any of the above embodiments.

[0061] The loading mechanism 2 is disposed on the workbench 50 and located at one end of the transfer assembly 31. The loading mechanism 2 is used to transfer the workpiece on the assembly line 60 to the lower mold assembly 12. The transfer assembly 31 also includes a fourth sensor 317, which is used to sense and control the movable plate 312 to stay at the loading mechanism 2. The predetermined area also includes a loading area 37, and the fourth sensor 317 corresponds to the loading area 37.

[0062] During loading, the movable plate 312 drives the lower mold assembly 12 to move toward the loading area 37. When the fourth sensor 317 senses the sensing block 318, the control unit 40 controls the second driving device 32 to stop working to keep the movable plate 312 in the loading area 37. At this time, the loading mechanism 2 transfers the workpiece on the assembly line 60 to the lower mold assembly 12.

[0063] The beneficial effects of the flatness electric inspection mechanism and the automatic electric inspection equipment of the utility model are as follows: not only the detection efficiency and detection accuracy of the flatness of the workpiece are improved, but also the labor cost is reduced and the production efficiency is improved.

[0064] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A flatness electric detection mechanism, arranged on a workbench, characterized in that: The invention comprises a detection unit, a lifting unit, a sorting unit and a control unit, wherein the lifting unit, the sorting unit and the control unit are respectively arranged on the workbench, the detection unit comprises an upper mold assembly, a lower mold assembly and a detector, the lower mold assembly is used to position and place the workpiece, the upper mold assembly and the lower mold assembly are respectively installed on the lifting unit and the sorting unit, the lifting unit can drive the upper mold assembly to move vertically, the sorting unit can drive the lower mold assembly and the workpiece to move laterally on the workbench, the upper mold assembly and the lower mold assembly can be closed to detect the flatness of the workpiece, and the detector is used to calculate and analyze the detection data of the upper mold assembly and the lower mold assembly; The upper mold assembly includes an upper mold base and an upper mold detection block arranged below the upper mold base, the upper mold detection block and the upper mold base are insulated from each other and the upper mold detection block is electrically connected to the detector through a wire, and an upper mold limit block is protruded downward from the upper mold base; the lower mold assembly includes a lower mold base and a lower mold detection block arranged above the lower mold base, the lower mold detection block and the lower mold base are insulated from each other and the lower mold detection block is electrically connected to the detector through a wire, and a lower mold limit block is protruded upward from the lower mold base; when the upper mold assembly and the lower mold assembly are closed, the upper mold limit block presses against the lower mold limit block to leave a detection gap between the upper mold detection block and the lower mold detection block; The control unit is used to control the coordination among the detection unit, the lifting unit, and the sorting unit.

2. The flatness electric detection mechanism according to claim 1, characterized in that: The upper mold assembly also includes an upper mold insulator, which is arranged on the lower surface of the upper mold base, and the upper mold detection block is arranged on the upper mold insulator; the lower mold assembly also includes a lower mold insulator, which is arranged on the upper surface of the lower mold base, and the lower mold detection block is arranged on the lower mold insulator.

3. The flatness electric detection mechanism according to claim 2, characterized in that: The lower surface of the upper mold base is recessed with an upper mold accommodating groove that cooperates with the upper mold insulating part, and the upper mold insulating part is arranged in the upper mold accommodating groove; the upper surface of the lower mold base is recessed with a lower mold accommodating groove that cooperates with the lower mold insulating part, and the lower mold insulating part is arranged in the lower mold accommodating groove.

4. The flatness electric detection mechanism according to claim 1, characterized in that: The lower mold detection block is provided with a positioning column for positioning the workpiece upward, and the positioning column is insulated from the lower mold detection block. The upper mold detection block is provided with a first avoidance groove corresponding to the positioning column, and the first avoidance groove is used to avoid the positioning column. When the upper mold assembly and the lower mold assembly are closed, the positioning column does not interfere with the upper mold detection block.

5. The flatness electric detection mechanism according to claim 1, characterized in that: The upper die detection block is provided with a second avoidance groove corresponding to the workpiece, and the second avoidance groove is used to avoid the protruding structure on the workpiece to ensure that the workpiece can be placed horizontally on the lower die detection block.

6. The flatness electric detection mechanism according to claim 1, characterized in that: The lifting unit includes a support frame arranged on the workbench and a lifting assembly arranged on the support frame; the support frame includes a top plate located above the workbench, and both ends of the top plate are respectively connected to a support plate, and the end of the support plate away from the top plate is fixedly connected to the workbench; the lifting assembly includes a lifting plate movably arranged below the top plate, and the upper mold assembly is installed on the lower surface of the lifting plate, and the lifting plate can drive the upper mold assembly to move vertically below the top plate.

7. The flatness electric detection mechanism according to claim 6, characterized in that: The sorting unit includes a transfer assembly located below the lifting plate, the transfer assembly includes a pair of first slide rails horizontally arranged on the workbench and a movable plate slidably mounted on the pair of first slide rails, the movable plate is located below the upper mold assembly, the lower mold assembly is mounted on the upper surface of the movable plate, and the movable plate can drive the lower mold assembly to move laterally.

8. The flatness electric detection mechanism according to claim 7, characterized in that: The transfer assembly also includes a first sensor, a second sensor and a third sensor. The first sensor, the second sensor and the third sensor are respectively arranged on the workbench. The first sensor and the third sensor are respectively located on the lateral sides of the support frame, and the second sensor is located below the upper mold assembly. The first sensor, the second sensor and the third sensor are respectively used to sense and control the movable plate to stay in a preset area.

9. The flatness electric detection mechanism according to claim 8, characterized in that: The sorting unit also includes a blanking component, a loading tray and a recovery tray. The blanking component includes a first blanking device and a second blanking device. The first blanking device and the second blanking device are respectively arranged on the workbench, and the first blanking device and the second blanking device are respectively located above the first sensor and the third sensor; the loading tray and the recovery tray are respectively arranged below the workbench, and the loading tray and the recovery tray are respectively located below the first blanking device and the second blanking device; the first blanking device passes through the workbench to transfer the qualified workpiece to the loading tray, and the second blanking device passes through the workbench to transfer the unqualified workpiece to the recovery tray.

10. An automatic electrical inspection device, arranged above an assembly line, wherein the assembly line conveys workpieces to be inspected, characterized in that: It includes a workbench, a loading mechanism and a flatness electric inspection mechanism as described in any one of claims 1 to 9, wherein the loading mechanism is arranged on the workbench and is located at one end of the transfer assembly, and the loading mechanism is used to transfer the workpiece on the assembly line to the lower mold assembly; the transfer assembly also includes a fourth sensor, and the fourth sensor is used to sense and control the movable plate to stay at the loading mechanism.