Plane bearing cover plate thickness and flatness detection machine
By designing a flat bearing cover plate inspection machine with automatic feeding and classified collection, the problems of low feeding efficiency and difficult classified collection are solved, automated inspection and classified collection are realized, and the overall efficiency of the inspection machine is improved.
Patent Information
- Application Number
- CN202422281478.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing plane bearing cover plate thickness and flatness detection machine has low feeding efficiency and is inconvenient to classify and collect the cover plates after detection, which affects the overall work efficiency.
A detection machine including a casing, a conveying plate, an actuator, a drive mechanism and a control module was designed. Through the cooperation of a motor, gears, a gear ring and a cylinder, the automatic loading, detection and classified collection of flat bearing cover plates can be realized. The thickness and flatness of the cover plates are detected by an optical detection device, and the cover plates are classified and collected using a collection column.
It realizes the automatic loading, inspection and classified collection of flat bearing cover plates, improves processing efficiency, simplifies the operation process and improves overall work efficiency.
Smart Images

Figure CN223393876U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing processing equipment, in particular to a plane bearing cover plate thickness and flatness detection machine. Background Art
[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support the rotating body of the machine, reduce the friction coefficient during its movement, and ensure its rotational accuracy. Plane bearings are composed of a planar cage assembly with needle rollers, cylindrical rollers, or steel balls, and a planar cover plate. The processed planar bearing cover plates must be tested before they can be sold. The thickness and flatness of the planar bearing cover plates are important indicators of their quality.
[0003] However, the feeding work of the existing plane bearing cover plate thickness and flatness detection machine is generally that the staff manually picks up the plane bearing cover plate to be tested from the collection box and places it on the limit chuck, and the feeding and installation efficiency is low; and after the plane bearing cover plate inspection is completed, it is not convenient to classify and collect the plane bearing cover plate, which affects the overall working efficiency of the plane bearing cover plate thickness and flatness detection machine. Therefore, we propose a plane bearing cover plate thickness and flatness detection machine to solve the problems in the background technology. Utility Model Content
[0004] The utility model aims to provide a plane bearing cover plate thickness and flatness detection machine, which has the effect of realizing automatic loading, detection and classification collection of the plane bearing cover plates.
[0005] The above technical objectives of the present utility model are achieved through the following technical solutions: A plane bearing cover plate thickness and flatness detection machine includes a housing, a conveying plate, an actuator, a driving mechanism and a control module;
[0006] The top of the support rod is provided with a driving mechanism, and the driving mechanism is connected with the conveying plate by means of the driving mechanism. The driving mechanism, the two actuators are respectively provided on the four positioning slots and the four positioning slots, and the driving mechanism is connected with the conveying plate. An optical detection device is provided in the casing and corresponds to one of the four positioning slots. A control module is provided on the casing, and the driving mechanism, the two actuators and the optical detection device are all connected with the control module. Through the coordinated design among the casing, the support rod, the conveying plate, the ring plate, the optical detection device, the driving mechanism, the actuator, the collecting column and the control module, the effect of automatic loading, detection and classification collection of the flat bearing cover plate can be achieved, thereby improving the processing efficiency.
[0007] The utility model is further configured as follows: the driving mechanism includes a circular sleeve, a gear ring, an electric motor and a gear, the top of the support rod is fixedly installed with a motor, the output end of the motor is fixedly connected with a gear, the circular sleeve is fixedly connected to the conveying plate and is sleeved on the motor, the gear ring is fixedly installed in the circular sleeve, the gear is meshed with the gear ring, and the intermittent drive of the motor causes the gear to rotate intermittently, and at the same time, the gear and the gear ring are intermittently transmitted, and at the same time, the gear ring drives the conveying plate to rotate intermittently on the support rod through the circular sleeve. In this process, the conveying plate intermittently conveys the plane bearing cover plate through the action of the four placement slots, thereby achieving the effect of intermittent conveying of the plane bearing cover plate, and the gear is driven by the output end of the motor to rotate one circle. At this time, the gear and the gear ring are transmitted, and the gear ring drives the conveying plate to rotate ninety degrees on the support rod through the circular sleeve, so that the conveying plate conveys the plane bearing cover plate to be inspected to the corresponding position of the optical detection device.
[0008] The utility model is further configured as follows: the actuator includes a movable plate, a cylinder and a connecting plate; two sliding grooves 1 are provided on the ring plate; a movable plate is slidably connected in each of the two sliding grooves 1; the two movable plates respectively correspond to two of the four placement grooves; through the action of the two movable plates, it is possible to facilitate the release of the support of the plane bearing cover plate in the placement groove, thereby facilitating the plane bearing cover plate to fall onto the corresponding collecting column.
[0009] The utility model is further configured as follows: two cylinders are fixedly mounted on the support rod, the output ends of the two cylinders are fixedly connected to connecting plates, the two connecting plates are fixedly connected to the two movable plates respectively, and the two cylinders are connected to the control module, and the corresponding cylinders are driven and controlled by the control module, and the movable plates slide on the ring plate and disengage from the corresponding placement grooves through the driving of the cylinders and the transmission of the corresponding connecting plates.
[0010] The utility model is further configured as follows: a material guide tube is fixedly installed on the top of the casing, the material guide tube corresponds to one of the four placement slots, a plane bearing cover plate is placed in the material guide tube, and through the action of the material guide tube, the plane bearing cover plates slide down one by one in the material guide tube, and when one of the four placement slots corresponds to the material guide tube, the corresponding plane bearing cover plate falls into its placement slot, thereby achieving the effect of intermittent feeding.
[0011] The utility model is further configured as follows: a placement plate is fixedly connected inside the casing, the placement plate is fixedly sleeved on the support rod, two through holes 1 are provided on the casing, and the two through holes 1 respectively correspond to the two movable plates, so as to facilitate the taking and placing of the corresponding collection columns.
[0012] The utility model is further configured as follows: two card slots are provided on the placement plate and correspond to the two movable plates respectively; collection columns are connected in the two card slots; one end of the two collection columns is respectively in contact with and connected to the bottom of the two movable plates, and the connection is detachable.
[0013] The present invention is further configured as follows: the motor and the optical detection device are both connected to the control module, and the thickness and flatness of the planar bearing cover plate are detected by the optical detection device.
[0014] The utility model is further configured as follows: one end of each of the two collecting columns is conical, so as to facilitate the collection of the plane bearing cover plate.
[0015] The present invention is further configured as follows: a bearing is fixedly sleeved on the support rod, and an outer wall of the bearing is fixedly connected to the conveying plate, so that the conveying plate can rotate on the support rod.
[0016] The beneficial effect of the present invention is that through the coordinated design among the casing, support rod, conveying plate, ring plate, optical detection device, drive mechanism, actuator, collection column and control module, the plane bearing cover plate can be automatically loaded, inspected and classified and collected, thereby improving the processing efficiency, and the structure is simple and the practicality is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a three-dimensional structural diagram of a plane bearing cover plate thickness and flatness detection machine proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the main structure of a plane bearing cover plate thickness and flatness detection machine proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the driving mechanism structure of a plane bearing cover plate thickness and flatness detection machine proposed by the utility model;
[0021] Figure 4 It is a structural diagram of the support rod, conveying plate and placement slot;
[0022] Figure 5 Schematic diagram of the structure of the ring plate and the moving plate.
[0023] In the figure, 1. casing; 2. support rod; 3. conveying plate; 4. placement groove; 5. flat bearing cover plate; 6. material guide pipe; 7. optical detection device; 8. ring plate; 9. moving plate; 10. cylinder; 11. connecting plate; 12. placement plate; 13. collecting column; 14. circular sleeve; 15. gear ring; 16. motor; 17. gear; 18. control module. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0026] Reference Figure 1-5 , a plane bearing cover plate thickness and flatness detection machine, including a housing 1, a conveying plate 3, an actuator, a driving mechanism and a control module 18;
[0027] A support rod 2 is fixedly connected in the casing 1, and a conveying plate 3 is rotatably provided on the support rod 2. Four placement slots 4 are opened on the conveying plate 3, and a flat bearing cover plate 5 is provided in one of the four placement slots 4. A ring plate 8 is fixedly connected in the casing 1, and the ring plate 8 is in contact with the conveying plate 3. Two actuators are provided on the ring plate 8 and correspond to two of the four placement slots 4 respectively. A driving mechanism is provided on the top of the support rod 2, and the driving mechanism is connected to the conveying plate 3. An optical detection device 7 is provided in the casing 1 and corresponds to one of the four placement slots 4. A control module 18 is provided on the casing 1, and the driving mechanism, two actuators and optical detection device 7 are all connected to the control module 18. Through the coordinated design between the casing 1, support rod 2, conveying plate 3, ring plate 8, optical detection device 7, driving mechanism, actuator, collecting column 13 and control module 18, the effect of automatic loading, detection and classification collection of the flat bearing cover plate 5 can be achieved, thereby improving the processing efficiency.
[0028] In this embodiment, the driving mechanism includes a circular sleeve 14, a gear ring 15, a motor 16 and a gear 17. The motor 16 is fixedly installed on the top of the support rod 2, and the output end of the motor 16 is fixedly connected to the gear 17. The circular sleeve 14 is fixedly connected to the conveying plate 3 and is sleeved on the motor 16. The gear ring 15 is fixedly installed in the circular sleeve 14, and the gear 17 is meshed with the gear ring 15. The intermittent drive of the motor 16 causes the gear 17 to rotate intermittently, and at the same time, the gear 17 and the gear ring 15 are intermittently transmitted. At the same time, the gear ring 15 drives the circular sleeve 14 The conveying plate 3 rotates intermittently on the support rod 2. During this process, the conveying plate 3 intermittently conveys the flat bearing cover plate 5 through the action of the four placement slots 4, thereby achieving the effect of intermittent conveyance of the flat bearing cover plate 5. The output end of the motor 16 drives the gear 17 to rotate one circle. At this time, the gear 17 and the gear ring 15 are transmitted, and the gear ring 15 drives the conveying plate 3 to rotate ninety degrees on the support rod 2 through the circular sleeve 14, so that the conveying plate 3 conveys the flat bearing cover plate 5 to be inspected to the corresponding position of the optical inspection device 7.
[0029] In this embodiment, the actuator includes a movable plate 9, a cylinder 10 and a connecting plate 11. Two sliding grooves 1 are opened on the ring plate 8, and the two sliding grooves 1 are slidably connected with the movable plate 9. The two movable plates 9 correspond to two of the four placement grooves 4 respectively. Through the action of the two movable plates 9, it is easy to release the support of the plane bearing cover plate 5 in the placement groove 4, and then facilitate the plane bearing cover plate 5 to fall onto the corresponding collection column 13.
[0030] In this embodiment, two cylinders 10 are fixedly installed on the support rod 2, and the output ends of the two cylinders 10 are fixedly connected to the connecting plates 11. The two connecting plates 11 are respectively fixedly connected to the two movable plates 9. The two cylinders 10 are connected to the control module 18, and the corresponding cylinders 10 are driven and controlled by the control module 18. Through the drive of the cylinders 10 and the transmission of the corresponding connecting plates 11, the movable plates 9 slide on the ring plate 8 and disengage from the corresponding placement groove 4.
[0031] In this embodiment, a material guide tube 6 is fixedly installed on the top of the casing 1, and the material guide tube 6 corresponds to one of the four placement slots 4. A plane bearing cover plate 5 is placed in the material guide tube 6. Through the action of the material guide tube 6, the plane bearing cover plates 5 slide down one by one in the material guide tube 6, and when one of the four placement slots 4 corresponds to the material guide tube 6, the corresponding plane bearing cover plate 5 falls into its placement slot 4, thereby achieving the effect of intermittent feeding.
[0032] In this embodiment, a placement plate 12 is fixedly connected to the casing 1, and the placement plate 12 is fixedly sleeved on the support rod 2. Two through holes 1 are opened on the casing 1, and the two through holes 1 correspond to the two movable plates 9 respectively, so as to facilitate the taking and placing of the corresponding collection columns 13.
[0033] In this embodiment, two card slots are opened on the placement plate 12 and correspond to the two movable plates 9 respectively. Collection columns 13 are connected in the two card slots. One end of the two collection columns 13 is respectively in contact with the bottom of the two movable plates 9, and is a detachable connection.
[0034] In this embodiment, the motor 16 and the optical detection device 7 are both connected to the control module 18 , and the optical detection device 7 is used to detect the thickness and flatness of the planar bearing cover plate 5 .
[0035] In this embodiment, one end of the two collecting columns 13 is conical, which is convenient for collecting the flat bearing cover plate 5 .
[0036] In this embodiment, a bearing is fixedly sleeved on the support rod 2 , and an outer wall of the bearing is fixedly connected to the conveying plate 3 , so that the conveying plate 3 can rotate on the support rod 2 .
[0037] Working principle: When in use, the optical detection device 7, the motor 16 and the two cylinders 10 are controlled and driven by the control module 18;
[0038] The intermittent drive of the motor 16 causes the gear 17 to rotate intermittently, and at the same time, intermittent transmission is performed between the gear 17 and the gear ring 15. At the same time, the gear ring 15 drives the conveying plate 3 to rotate intermittently on the support rod 2 through the circular sleeve 14. During this process, the conveying plate 3 intermittently conveys the plane bearing cover plate 5 through the action of the four placement grooves 4, thereby achieving the effect of intermittent conveying of the plane bearing cover plate 5; at the same time, through the action of the guide pipe 6, the plane bearing cover plates 5 slide down one by one in the guide pipe 6, and when one of the four placement grooves 4 corresponds to the guide pipe 6, the corresponding plane bearing cover plate 5 falls into its placement groove 4, thereby achieving the effect of intermittent feeding;
[0039] Then, the thickness and flatness of the flat bearing cover plate 5 are detected by the optical detection device 7. After that, the information on whether the flat bearing cover plate 5 is qualified is transmitted to the control module 18. Then, the conveying plate 3 is rotated by the driving of the motor 16 and the flat bearing cover plate 5 is conveyed to a position corresponding to one of the two movable plates 9. At this time;
[0040] If the plane bearing cover plate 5 is a qualified product, the control module 18 drives and controls the corresponding cylinder 10. Through the drive of the cylinder 10 and the transmission of the corresponding connecting plate 11, the movable plate 9 slides on the ring plate 8 and disengages from the corresponding placement groove 4. After that, the plane bearing cover plate 5 falls downward from the placement groove 4 to the corresponding collection column 13, thereby achieving the effect of collecting the qualified plane bearing cover plates 5;
[0041] If the flat bearing cover plate 5 is a defective product, the conveying plate 3 is driven by the motor 16 to convey the flat bearing cover plate 5 to a position corresponding to the other movable plate 9, and then the same operation is performed to collect the defective flat bearing cover plates 5.
[0042] In summary, the effects of automatic loading, testing and classified collection of the plane bearing cover plate 5 can be achieved, which greatly improves the overall working efficiency of the plane bearing cover plate thickness and flatness detection machine.
[0043] The technical progress achieved by the present invention over the prior art is that the cooperation of various components can realize the effects of automatic loading, detection and classification collection of the flat bearing cover plate 5, thereby improving the processing efficiency, and the structure is simple and the practicality is higher.
Claims
1. A plane bearing cover plate thickness and flatness detection machine, characterized in that: It comprises a housing (1), a conveying plate (3), an actuator, a driving mechanism and a control module (18); A support rod (2) is fixedly connected in the casing (1), and a conveying plate (3) is rotatably sleeved on the support rod (2). Four placement slots (4) are provided on the conveying plate (3), and a plane bearing cover plate (5) is provided in one of the four placement slots (4). A ring plate (8) is fixedly connected in the casing (1), and the ring plate (8) is in contact with the conveying plate (3). Two actuators are provided on the ring plate (8) and correspond to two of the four placement slots (4). A driving mechanism is provided on the top of the support rod (2), and the driving mechanism is connected to the conveying plate (3). An optical detection device (7) is provided in the casing (1) and corresponds to one of the four placement slots (4). A control module (18) is provided on the casing (1), and the driving mechanism, the two actuators and the optical detection device (7) are all connected to the control module (18).
2. A plane bearing cover plate thickness and flatness detection machine according to claim 1, characterized in that: The driving mechanism comprises a circular sleeve (14), a gear ring (15), a motor (16) and a gear (17); the motor (16) is fixedly mounted on the top of the support rod (2); the output end of the motor (16) is fixedly connected to the gear (17); the circular sleeve (14) is fixedly connected to the conveying plate (3) and sleeved on the motor (16); the gear ring (15) is fixedly mounted in the circular sleeve (14); and the gear (17) is meshedly connected to the gear ring (15).
3. The plane bearing cover plate thickness and flatness detection machine according to claim 1, characterized in that: The actuator includes a movable plate (9), a cylinder (10) and a connecting plate (11). Two sliding grooves (1) are provided on the ring plate (8). The movable plates (9) are slidably connected in the two sliding grooves (1). The two movable plates (9) respectively correspond to two of the four placement grooves (4).
4. A plane bearing cover plate thickness and flatness detection machine according to claim 3, characterized in that: Two cylinders (10) are fixedly mounted on the support rod (2), and the output ends of the two cylinders (10) are fixedly connected to a connecting plate (11). The two connecting plates (11) are respectively fixedly connected to the two movable plates (9), and the two cylinders (10) are connected to the control module (18).
5. The plane bearing cover plate thickness and flatness detection machine according to claim 1, characterized in that: A material guide pipe (6) is fixedly mounted on the top of the housing (1), the material guide pipe (6) corresponds to one of the four placement slots (4), and a plane bearing cover plate (5) is placed in the material guide pipe (6).
6. A plane bearing cover plate thickness and flatness detection machine according to claim 3, characterized in that: A placement plate (12) is fixedly connected to the housing (1), and the placement plate (12) is fixedly sleeved on the support rod (2). Two through holes (1) are provided on the housing (1), and the two through holes (1) respectively correspond to the two movable plates (9). Two card slots (1) are provided on the placement plate (12) and respectively correspond to the two movable plates (9). Collection columns (13) are connected to the two card slots (1), and one end of the two collection columns (13) is respectively in contact with the bottom of the two movable plates (9), and one end of the two collection columns (13) is conical.
7. The plane bearing cover plate thickness and flatness detection machine according to claim 2, characterized in that: The electric motor (16) and the optical detection device (7) are both connected to the control module (18).
8. The plane bearing cover plate thickness and flatness detection machine according to claim 1, characterized in that: A bearing is fixedly sleeved on the support rod (2), and an outer wall of the bearing is fixedly connected to the conveying plate (3).