Protective device for discharging area of laser pipe cutting machine
By designing a full-coverage protective device that works in conjunction with the limit switch, the safety issues in the working area and unloading area of the laser tube cutting machine are solved, and convenient material collection and dust removal effects are achieved.
Patent Information
- Application Number
- CN202520050273.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing laser tube cutting machines cannot achieve full coverage of the working area and the cutting area, and the protection process is not coordinated with the operation of the working area, affecting safety and convenience of cutting.
A unloading area protection device is designed, which includes a bottom mounting frame, an upper mounting frame, a collection box, a protective structure, a lifting structure, an inclined driving structure and a drive structure. The fully covered protective structure works in conjunction with the limit switch to ensure the safety of the cutting area, and the unloading structure facilitates the unloading of materials after cutting.
It achieves full coverage of the laser tube cutting machine's working area and unloading area, prevents mechanical impact and damage from harmful substances, improves safety, facilitates the collection of materials after cutting, and reduces the impact of noise and smoke.
Smart Images

Figure CN223394578U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of protective devices, in particular to a protective device for a discharging area of a laser tube cutting machine. Background Art
[0002] With the rapid development of industrial automation, laser tube cutting machines, as an important cutting equipment, have been widely used in the field of metal processing. As a result, higher requirements have been placed on the safety of laser cutting equipment, especially the EU law has made mandatory requirements on the safety and environmental protection of equipment.
[0003] However, the current laser tube cutting machine equipment still has many deficiencies in terms of protective devices. Most of the protective devices are concentrated around the cutting head, while there is relatively little protection for the unloading area, which directly affects the safety, environmental protection and other performances of the tube cutting equipment. In order to solve this series of problems, Chinese patent CN213318423U, a protective device for a laser tube cutting machine and a laser tube cutting machine, points out that the protective device can be used in the loading and unloading process of the laser tube cutting machine, ensuring sufficient working space for the pipe fittings while providing a certain shield for the pipe fittings, effectively isolating the staff outside the area with safety hazards, avoiding the pipe material shaking out during the processing and causing personal injury to the operator, ensuring the personal safety of the operator, and according to the appendix of the patent Figure 1 、 Figure 2 、 Figure 3 It can be seen that although it can play a protective role, the protection area cannot be covered. Secondly, the protection process and cutting are not coordinated, which is insufficient in terms of safety.
[0004] Therefore, in order to achieve full coverage of the working area and the unloading area, and to coordinate the protection with the operation of the working area, and secondly to facilitate the unloading of materials after cutting, a laser tube cutting machine unloading area protection device is specially proposed to solve the above technical problems. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a protective device for the unloading area of a laser tube cutting machine, which solves the problem that the existing laser tube cutting machine cannot achieve full coverage of the working area and the unloading area, and cannot achieve coordination between the protection process and the operation of the working area and facilitate unloading.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a protective device for the unloading area of a laser tube cutting machine, comprising a bottom mounting frame, an upper mounting frame, and a collection box, wherein the upper mounting frame is mounted on the upper end portion of the bottom mounting frame, the collection box is mounted on the front side of the bottom mounting frame, and a protective structure is mounted on the outer surface of the upper mounting frame, which covers the working area and the unloading area of the laser cutting machine, and a unloading structure for facilitating unloading is installed in the bottom mounting frame, wherein an upper baffle is mounted on the upper side of the upper mounting frame, a front shielding door is mounted on the front side of the upper mounting frame through a hinge, a front shielding curtain is mounted on the lower end portion of the front shielding door, and a spring is provided between the front shielding door and the upper mounting frame. The support is connected, the hinge is installed at the upper end of the upper baffle, a rear guard plate is installed on the rear side of the upper mounting frame, and side guard plates are installed on the left and right sides of the upper mounting frame; its unloading structure includes a lifting structure, an inclined driving structure, a driving structure, and a unloading plate structure, the driving structure drives the lifting structure to move, the inclined driving structure is installed on one side of the lifting structure, the inclined driving structure and the lifting structure and the unloading plate structure are installed together, the inclined driving structure drives the unloading plate structure to move tilted, and the tilting direction is toward the collection box, wherein a limit switch is installed on the inner side of the upper mounting frame, and a sensor plate is installed on the inner side of the front shielding door, and the limit switch cooperates with the working area of the laser tube cutting machine.
[0007] Through the above technical solution, further, an observation window is installed on the surface of the front shielding door, and a side shielding curtain is installed on the lower side of the side protective plate.
[0008] Furthermore, the lifting structure includes a unloading movable plate, a fixed mounting plate, a guide rail, and long teeth. The fixed mounting plate is installed on the bottom mounting frame, wherein the driving structure passes through the fixed mounting plate, and the guide rails are symmetrically installed on the surface of the unloading movable plate, and the long teeth are also installed on the surface of the unloading movable plate. The guide rails are movably connected to the fixed mounting plate, and the long teeth and the driving structure constitute a gear transmission.
[0009] As a preferred technical solution, the inclined driving structure includes a cylinder and a movable connecting plate. The cylinder is installed on one side of the unloading movable plate. The telescopic end of the cylinder is movably connected to the movable connecting plate, and the upper end of the unloading movable plate is also movably connected to the movable connecting plate. The movable connecting plate can rotate left and right and is connected to the unloading plate structure.
[0010] Furthermore, the driving structure includes a mounting plate, a dual-axis servo motor, and a rotating shaft. The mounting plate is installed on the bottom mounting frame. A dual-axis servo motor is installed on one side of the mounting plate. The dual-axis output end of the dual-axis servo motor is connected to the rotating shaft. The rotating shaft is connected to the inner ring of the bearing seat. A gear is connected to the end of the rotating shaft, and the gear forms a gear connection with the long teeth.
[0011] As a preferred technical solution, the unloading plate structure includes a unloading support plate and auxiliary moving wheels. The unloading support plate is connected to the movable connecting plate. A long opening is opened on the surface of the unloading support plate, and the auxiliary moving wheels are installed in the opening.
[0012] Compared with the existing technology, the utility model provides a laser tube cutting machine unloading area protection device, which has the following beneficial effects:
[0013] 1. This protective device fully covers the working area and unloading area through the upper baffle, side protective plates, front shielding door, front shielding curtain, rear guard plate, side shielding curtain, bottom mounting frame, and upper mounting frame, thereby forming a space inside. It effectively protects the operator from physical damage such as mechanical impact caused by the pipe cutting machine during operation. At the same time, it can also isolate the operator's eyes, skin, etc. from potential damage caused by light, harmful gases, etc. during the cutting process, ensuring effective protection. In conjunction with existing dust removal equipment, dust removal can be completed quickly and effectively.
[0014] 2. This protective device uses a limit switch and a sensor plate. Secondly, the limit switch works in coordination with the working area of the laser tube cutting machine. Only when the current shielding door is completely closed and the limit switch senses the sensor plate, the working area can start the cutting operation, which improves safety.
[0015] 3. Through the unloading moving plate, fixed mounting plate, guide rail, long teeth, mounting plate, dual-axis servo motor, rotating shaft, cylinder, movable connecting plate, unloading supporting plate, and auxiliary moving wheel, after the pipe is cut, the dual-axis servo motor drives the unloading moving plate to move upward through the gear transmission of the gear and the long teeth, so that it is as close to the lower edge of the pipe as possible, so as to prevent the pipe from falling with a loud noise after cutting. Then the movable connecting plate is driven upward by the cylinder, and the unloading supporting plate begins to tilt. The pipe will slide into the collection box through the tilting force, which is convenient for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the utility model;
[0017] Figure 2 For this utility model Figure 1 Schematic diagram of three-dimensional structure;
[0018] Figure 3 This is a schematic diagram of the bottom mounting frame structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure on the right side of the utility model;
[0020] Figure 5 This is a schematic diagram of the unloading support plate structure of the utility model;
[0021] Figure 6 For this utility model Figure 5 Main view structure diagram;
[0022] Figure 7 This is a schematic diagram of the structure of the dual-axis servo motor of the utility model;
[0023] Figure 8 This is a schematic diagram of the drive structure of the utility model;
[0024] Figure 9 This is a schematic diagram of the mounting plate structure of the utility model;
[0025] Figure 10 For this utility model Figure 9 Schematic diagram of the local enlarged structure at point A.
[0026] In the figure: 1. Bottom mounting frame; 2. Upper baffle; 3. Side protective plate; 4. Front shielding door; 5. Front shielding curtain; 6. Collection box; 7. Rear guard plate; 8. Spring support; 9. Side shielding curtain; 10. Mounting plate; 11. Upper mounting frame; 12. Unloading support plate; 13. Auxiliary moving wheel; 14. Unloading structure; 1401. Unloading moving plate; 1402. Fixed mounting plate; 1403. Bearing seat; 1404. Cylinder; 1405. Active connecting plate; 1406. Guide rail; 1407. Long teeth; 15. Dual-axis servo motor; 16. Rotating shaft; 17. Limit switch; 18. Induction plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Example
[0029] See also Figure 1-10The utility model provides the following technical solutions: a protective device for the unloading area of a laser tube cutting machine, comprising a bottom mounting frame 1, an upper mounting frame 11, and a collection box 6, wherein the upper mounting frame 11 is mounted on the upper end of the bottom mounting frame 1, and the collection box 6 is mounted on the front side of the bottom mounting frame 1, and a protective structure is installed on the outer surface of the upper mounting frame 11, which covers the working area and the unloading area of the laser cutting machine, and a unloading structure 14 for facilitating unloading is installed in the bottom mounting frame 1, wherein an upper baffle 2 is installed on the upper side of the upper mounting frame 11, a front shielding door 4 is installed on the front side of the upper mounting frame 11 through a hinge, a front shielding curtain 5 is installed at the lower end of the front shielding door 4, and a spring support is provided between the front shielding door 4 and the upper mounting frame 11. 8 is connected, the hinge is installed at the upper end of the upper baffle 2, the rear side of the upper mounting frame 11 is installed with a rear guard plate 7, and the left and right sides of the upper mounting frame 11 are installed with side guard plates 3; its unloading structure 14 includes a lifting structure, an inclined driving structure, a driving structure, and a unloading plate structure, the driving structure drives the lifting structure to move, the inclined driving structure is installed on one side of the lifting structure, the inclined driving structure and the lifting structure and the unloading plate structure are installed together, the inclined driving structure drives the unloading plate structure to move tilted, and the tilting direction is toward the collection box 6, wherein a limit switch 17 is installed on the inner side of the upper mounting frame 11, and a sensor plate 18 is installed on the inner side of the front shielding door 4, and the limit switch 17 cooperates with the operation of the working area of the laser tube cutting machine.
[0030] In this embodiment, the specific working principle is: through the upper baffle 2, side protective plate 3, front shielding door 4, front shielding curtain 5, rear guard plate 7, side shielding curtain 9, bottom mounting frame 1, and upper mounting frame 11, the working area and unloading area of the laser tube cutting machine are fully covered, so that a similar closed space is formed between the working area and the unloading area, which helps to cooperate with the existing dust removal equipment to quickly and effectively complete dust removal, and the above structure effectively protects the tube cutting machine from physical damage such as mechanical impact caused to the operator during operation. At the same time, it can also isolate the light, harmful gases, etc. in the cutting process from potential damage to the operator's eyes, skin, etc., ensuring effective protection. Secondly, double protection is achieved through the action of the induction plate 18 and the limit switch 17. Only after the limit switch 17 senses the induction plate 18, the working area will start cutting operation, which improves the safety of the protective device. When unloading, the purpose of facilitating unloading is achieved through the lifting structure, tilting drive structure, driving structure, and unloading plate structure.
[0031] In order to further prevent the emission of smoke during cutting, please refer to Figure 4 It can be seen that an observation window is installed on the surface of the front shielding door 4, and a side shielding curtain 9 is installed on the lower side of the side protection plate 3.
[0032] The lifting structure can be found in Figure 10It can be seen that the lifting structure includes a discharge moving plate 1401, a fixed mounting plate 1402, a guide rail 1406, and a long tooth 1407. The fixed mounting plate 1402 is installed on the bottom mounting frame 1, wherein the driving structure passes through the fixed mounting plate 1402, and the guide rail 1406 is symmetrically installed on the surface of the discharge moving plate 1401, and the long tooth 1407 is also installed on the surface of the discharge moving plate 1401. The guide rail 1406 is movably connected to the fixed mounting plate 1402, and the long tooth 1407 and the driving structure form a gear transmission, which drives the discharge moving plate 1401 to move upward or downward through the driving structure, so that it drives the discharge plate structure close to the pipe. At the lower edge, this can prevent the pipe from making too loud a sound when it falls after cutting. This is mainly achieved through the gear transmission relationship between the driving structure and the long teeth 1407. Since the fixed mounting plate 1402 is installed on the bottom mounting frame 1, the unloading moving plate 1401 moves during transmission. At the same time, in order to improve the stability of the moving process, through the action of the guide rail 1406, there is a slider on the guide rail 1406, which is connected to the fixed mounting plate 1402, thereby improving the stability of the moving process of the unloading moving plate 1401. When unloading, the unloading plate structure is tilted through the action of the tilting driving structure, so that the pipe slides through the inclined surface into the collection box 6.
[0033] According to the above, the tilting driving structure can be specifically referred to Figure 8 and Figure 10 It can be seen that the tilting driving structure includes a cylinder 1404 and a movable connecting plate 1405. The cylinder 1404 is installed on one side of the unloading movable plate 1401. The telescopic end of the cylinder 1404 is movably connected to the movable connecting plate 1405, and the upper end of the unloading movable plate 1401 is also movably connected to the movable connecting plate 1405, wherein the movable connecting plate 1405 can rotate left and right and is connected to the unloading plate structure. Through the action of the cylinder 1404, the movable connecting plate 1405 drives one side of the unloading plate structure to tilt upward, so that the unloading plate structure has an inclined surface, which helps the pipe to slide down. It should be noted at this time that the movable connecting plate 1405 can move left and right.
[0034] The specific drive structure can be found in Figure 8 and Figure 9 It can be seen that the driving structure includes a mounting plate 10, a dual-axis servo motor 15, and a rotating shaft 16. The mounting plate 10 is installed on the bottom mounting frame 1. A dual-axis servo motor 15 is installed on one side of the mounting plate 10. The dual-axis output end of the dual-axis servo motor 15 is connected to the rotating shaft 16. The rotating shaft 16 is connected to the inner ring of the bearing seat 1403. A gear is connected to the end of the rotating shaft 16. The gear and the long teeth 1407 form a gear connection. The dual-axis servo motor 15 drives the rotating shaft 16 to rotate, and then drives the gear to rotate. Since the gear and the long teeth 1407 form a gear connection, it can drive the unloading moving plate 1401 to move.
[0035] For details on the unloading plate structure, please refer to Figure 5 、 Figure 7 、 Figure 8 It can be seen that the unloading plate structure includes a unloading support plate 12 and an auxiliary moving wheel 13. The unloading support plate 12 is connected to the movable connecting plate 1405. A long opening is opened on the surface of the unloading support plate 12, and an auxiliary moving wheel 13 is installed in the opening to facilitate the movement of the cut tube.
[0036] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A protective device for the unloading area of a laser tube cutting machine, comprising a bottom mounting frame (1), an upper mounting frame (11), and a collection box (6), wherein the upper mounting frame (11) is mounted on the upper end of the bottom mounting frame (1), and the collection box (6) is mounted on the front side of the bottom mounting frame (1), characterized in that: The outer surface of the upper mounting frame (11) is provided with a protective structure, which covers the working area and the unloading area of the laser cutting machine, and the bottom mounting frame (1) is provided with an unloading structure (14) for facilitating unloading, wherein an upper baffle (2) is provided on the upper side of the upper mounting frame (11), a front shielding door (4) is provided on the front side of the upper mounting frame (11) through a hinge, a front shielding curtain (5) is provided at the lower end of the front shielding door (4), the front shielding door (4) and the upper mounting frame (11) are connected through a spring support (8), the hinge is provided on the upper end of the upper baffle (2), a rear guard plate (7) is provided on the rear side of the upper mounting frame (11), and the upper mounting frame (11) is provided with a spring support (8). Side protection plates (3) are installed on the left and right sides of the mounting frame (11); its unloading structure (14) includes a lifting structure, an inclined driving structure, a driving structure, and an unloading plate structure, wherein the driving structure drives the lifting structure to move, the inclined driving structure is installed on one side of the lifting structure, the inclined driving structure and the lifting structure and the unloading plate structure are installed together, and the inclined driving structure drives the unloading plate structure to move in an inclined direction toward the collection box (6), wherein a limit switch (17) is installed on the inner side of the upper mounting frame (11), and a sensor plate (18) is installed on the inner side of the front shielding door (4), and the limit switch (17) cooperates with the operation of the laser tube cutting machine working area.
2. A protective device for the unloading area of a laser tube cutting machine according to claim 1, characterized in that: An observation window is installed on the surface of the front shielding door (4), and a side shielding curtain (9) is installed on the lower side of the side protection plate (3).
3. The protective device for the unloading area of a laser tube cutting machine according to claim 1, characterized in that: The lifting structure comprises a discharge movable plate (1401), a fixed mounting plate (1402), a guide rail (1406), and a long tooth (1407). The fixed mounting plate (1402) is mounted on a bottom mounting frame (1), wherein a driving structure passes through the fixed mounting plate (1402). The surface of the discharge movable plate (1401) is symmetrically mounted with the guide rail (1406), and the surface of the discharge movable plate (1401) is also mounted with a long tooth (1407). The guide rail (1406) is movably connected to the fixed mounting plate (1402), and the long tooth (1407) and the driving structure form a gear transmission.
4. The protective device for the unloading area of a laser tube cutting machine according to claim 1, characterized in that: The tilting driving structure includes a cylinder (1404) and a movable connecting plate (1405). The cylinder (1404) is installed on one side of the unloading movable plate (1401). The telescopic end of the cylinder (1404) is movably connected to the movable connecting plate (1405). The upper end of the unloading movable plate (1401) is also movably connected to the movable connecting plate (1405). The movable connecting plate (1405) can rotate left and right and is connected to the unloading plate structure.
5. The protective device for the unloading area of a laser tube cutting machine according to claim 3, characterized in that: The driving structure comprises a mounting plate (10), a dual-axis servo motor (15), and a rotating shaft (16). The mounting plate (10) is mounted on a bottom mounting frame (1). A dual-axis servo motor (15) is mounted on one side of the mounting plate (10). The dual-axis output end of the dual-axis servo motor (15) is connected to the rotating shaft (16). The rotating shaft (16) is connected to the inner ring of the bearing seat (1403). A gear is connected to the end of the rotating shaft (16). The gear forms a gear connection with the long teeth (1407).
6. The protective device for the unloading area of a laser tube cutting machine according to claim 4, characterized in that: The unloading plate structure includes a unloading support plate (12) and an auxiliary moving wheel (13). The unloading support plate (12) is connected to the movable connecting plate (1405). A long opening is opened on the surface of the unloading support plate (12), and the auxiliary moving wheel (13) is installed in the opening.
Citation Information
Patent Citations
Protective device of laser pipe cutting machine and laser pipe cutting machine
CN213318423U