Seamless welding clamp of welding machine

The seamless welding fixture of the welding machine with the clamp mechanism and worm gear self-locking mechanism solves the error problem caused by improper welding angle adjustment, improves the flexibility and stability of welding, and ensures the welding quality.

CN223394686UActive Publication Date: 2025-09-30YINCHENG ELECTROMECHANICAL TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202422785754.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-30
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing welding machine fixtures cannot adjust the welding angle according to actual conditions, resulting in unnecessary errors during the welding process, affecting the strength and appearance of the weld.

Method used

A seamless welding fixture for welding machines was designed. Through the coordination of the fixture mechanism, fixed ring, circular shaft and connecting rod, the connecting block can slide to adapt to welding at different angles, and the stability is improved through the worm gear self-locking mechanism.

Benefits of technology

It enhances the flexibility and stability of welding, simplifies the operation process, ensures the welding quality and the efficiency of angle adjustment, and avoids loosening and material damage during welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a seamless welding clamp of a welding machine, and relates to the field of welding of electric welding machines. The fixture comprises a bottom plate, the top surface of the bottom plate is fixedly connected with a support frame, and a fixture mechanism is arranged on the support frame. Due to the arrangement of the clamp mechanism, the applicability of the whole device is greatly improved, due to the design, the operation flexibility is enhanced, the welding process is simplified, a worker can adjust the welding angle more efficiently when welding a connecting pipe, and therefore the welding quality is ensured; when the angle needs to be adjusted, a second handle is rotated to drive a rotating rod to rotate, a worm drives a worm gear to rotate, the worm gear drives a circular shaft to rotate, a first connecting pipe can be tightly attached to the outer wall of a second connecting pipe, loosening of the first connecting pipe and the second connecting pipe during welding is avoided, the worm gear and the worm are matched, and a certain self-locking function is achieved; and the welding stability of the two is further improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric welding machines, in particular to a seamless welding fixture for welding machines. Background Art

[0002] In the prior art, after searching, it was found that a Chinese patent disclosed "A welding fixture for electric welding machines", and its announcement number is "CN213945425U". This patent mainly includes a base, and the upper side walls at both ends of the base are fixedly connected to brackets. The outer side wall of the bracket located on the right side is fixedly connected to a motor, and the output shaft of the motor passes through the bracket and is fixedly connected to a rotating shaft. The outer side wall of the rotating shaft is slidingly sleeved with two sliders, and an adjustment mechanism is provided between the two sliders and the rotating shaft. The outer side walls of the two sliders are fixedly connected to a clamping plate 1, and the upper side wall of the clamping plate 1 is fixedly connected to a support rod 1. The utility model realizes the clamping of the weldment and the mother part by the second clamping plate through the return movement of the driving end of the telescopic rod, thereby improving the stability of the welding, and drives the rotating shaft to rotate by the motor to adjust the angle between the weldment and the mother part, which facilitates the welding between the weldment and the mother part, and the distance between the two clamping plates 1 is adjusted by the rotation of the turntable, thereby achieving the effect of seamless welding between the weldment and the mother part.

[0003] However, the above device can only fix the two welds at a certain angle and cannot adjust the connection angle of the two welds according to actual conditions, which will lead to unnecessary errors in the welding process. Specifically, when the welding angle does not fully match the design requirements, it may affect the strength and appearance of the weld, and thus affect the performance of the entire structure. Utility Model Content

[0004] The purpose of the utility model is to provide a seamless welding fixture for a welding machine. By providing a fixture mechanism, the fixed ring, the circular shaft and the connecting rod cooperate with each other, so that the connecting block two can slide on the outer wall of the fixed ring, so that it can adapt to the welding of different angles between the connecting pipe one and the connecting pipe two, greatly improving the applicability of the overall device. This design not only enhances the flexibility of operation, but also simplifies the welding process, so that workers can adjust the welding angle more efficiently when welding the connecting pipes, thereby ensuring the welding quality, and solving the problem that the connection angle of the two welds cannot be adjusted according to actual conditions, which will cause unnecessary errors in the welding process.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a seamless welding fixture for a welding machine, comprising a bottom plate, a top surface of which is fixedly connected to a support frame, and a fixture mechanism is provided on the support frame.

[0007] The clamping mechanism includes a fixed ring fixedly connected to the top surface of the support frame, the inner wall of the fixed ring is provided with a sliding groove, the outer wall of the fixed ring is fixedly connected to a connecting block 1, the inner wall of the sliding groove is slidably connected to a connecting block 2, the connecting block 1 and the connecting block 2 are fixedly connected to a fixing plate, the top surfaces of the two fixing plates are fixedly connected to two internal threaded blocks, the inner walls of the two internal threaded blocks are threadedly connected to a threaded rod, one end of the threaded rod close to the fixed ring is rotatably connected to a pad, and the end of the threaded rod away from the pad is fixedly connected to a handle 1.

[0008] Furthermore, one end of the two threaded rods close to the fixed ring is fixedly connected to the limiting ring 1, and the outer walls of the two limiting rings 1 are slidably sleeved with a pad.

[0009] Furthermore, a connecting pipe 1 is placed between the connecting block 1 and the corresponding cushion block, and a connecting pipe 2 is provided between the connecting pipe 2 and the corresponding cushion block.

[0010] Furthermore, a circular shaft is rotatably passed through the support frame, a connecting rod is fixedly connected to the outer wall of the circular shaft, an end of the connecting rod away from the circular shaft is fixedly connected to the second connecting block, and the second connecting block is slidably connected to the outer wall of the fixed ring.

[0011] Furthermore, two limiting circular rings 2 are fixedly connected to the outer wall of the circular shaft, and the two limiting circular rings 2 are slidably connected to the top surface and the bottom surface of the support frame respectively.

[0012] Furthermore, a worm gear is fixedly connected to the outer wall of the circular shaft, and the worm gear is arranged below the support frame.

[0013] Furthermore, the bottom surface of the support frame is fixedly connected to two fixed blocks, a rotating rod is rotatably passed through the two fixed blocks, a handle 2 is fixedly connected to the outer wall of the rotating rod, a worm is fixedly connected to the outer wall of the rotating rod, and the worm wheel is meshed with the worm.

[0014] The utility model has the following beneficial effects:

[0015] 1. By providing connecting block 1 and connecting block 2, the limiting ring 1 and the pad cooperate with each other, so that the pad can only rotate on the outer wall of the limiting ring 1. When welding is required between connecting pipe 1 and connecting pipe 2, after placing connecting pipe 1 and connecting pipe 2 on the top surfaces of the two fixed plates, the two handles 1 can be manually twisted to drive the two threaded rods to rotate, and cooperate with connecting block 1 and connecting block 2, so that the two pads can fit tightly on the outer walls of connecting pipe 1 and connecting pipe 2 to fix them. The pad is made of rubber to avoid excessive pressure of the pad on connecting pipe 1 and connecting pipe 2, which may cause material damage.

[0016] 2. By providing a clamp mechanism, the fixed ring, the circular shaft and the connecting rod cooperate with each other, so that the connecting block 2 can slide on the outer wall of the fixed ring, so that it can adapt to the welding of different angles between the connecting pipe 1 and the connecting pipe 2, greatly improving the applicability of the overall device. This design not only enhances the flexibility of operation, but also simplifies the welding process, so that workers can more efficiently adjust the welding angle when welding the connecting pipes, thereby ensuring the welding quality; the two limiting circular rings 2 cooperate with each other to support the rotating circular shaft. When the angle needs to be adjusted, the handle 2 can be turned to drive the rotating rod to rotate, so that the worm drives the worm gear to rotate, and the worm gear drives the circular shaft to rotate, so that the connecting pipe 1 can fit tightly on the outer wall of the connecting pipe 2, avoiding loosening of the two during welding, and the worm gear and the worm cooperate with each other and have a certain self-locking function, further improving the stability of the two during welding.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic structural diagram of the clamp mechanism of the present utility model;

[0021] Figure 3 This is a structural diagram of the fixed plate of the utility model;

[0022] Figure 4 for Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 5 for Figure 2 Schematic diagram of the enlarged structure at point B in the middle.

[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0025] 1. Base plate; 11. Support frame; 12. Connecting pipe 1; 13. Connecting pipe 2; 2. Clamp mechanism; 21. Fixed ring; 211. Slide groove; 22. Connecting block 1; 23. Connecting block 2; 24. Fixed plate; 241. Internal thread block; 242. Threaded rod; 243. Limiting ring 1; 244. Spacer; 245. Handle 1; 25. Round shaft; 26. Connecting rod; 27. Limiting ring 2; 28. Worm gear; 29. ​​Fixed block; 291. Rotating rod; 292. Handle 2; 293. Worm. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 As shown, the utility model is a seamless welding fixture for a welding machine, comprising a base plate 1, a support frame 11 being fixedly connected to the top surface of the base plate 1, and a fixture mechanism 2 being provided on the support frame 11.

[0028] The clamping mechanism 2 includes a fixed ring 21 fixedly connected to the top surface of the support frame 11, a sliding groove 211 is provided on the inner wall of the fixed ring 21, a connecting block 1 22 is fixedly connected to the outer wall of the fixed ring 21, a connecting block 23 is slidably connected to the inner wall of the sliding groove 211, a fixing plate 24 is fixedly connected to the connecting block 1 22 and the connecting block 2 23, the top surfaces of the two fixing plates 24 are fixedly connected to two internal thread blocks 241, the inner walls of the two internal thread blocks 241 are threadedly connected to a threaded rod 242, the end of the threaded rod 242 close to the fixed ring 21 is rotatably connected to a pad 244, and the end of the threaded rod 242 away from the pad 244 is fixedly connected to a handle 1 245.

[0029] One end of the two threaded rods 242 close to the fixed ring 21 is fixedly connected to the limiting ring 1 243, and the outer walls of the two limiting rings 1 243 are slidably sleeved with pads 244. A connecting pipe 12 is placed between the connecting block 1 22 and the corresponding pad 244, and a connecting pipe 2 13 is provided between the connecting pipe 2 13 and the corresponding pad 244. A circular shaft 25 is rotatably passed through the support frame 11, and a connecting rod 26 is fixedly connected to the outer wall of the circular shaft 25. The end of the connecting rod 26 away from the circular shaft 25 is fixedly connected to the connecting block 23, and the connecting block 23 is slidably connected to the outer wall of the fixed ring 21. The outer wall of the circular shaft 25 is fixedly connected to two limiting rings 27, and the two limiting rings 27 are respectively connected to the support frame 11 The top and bottom surfaces are slidably connected, the outer wall of the circular shaft 25 is fixedly connected with a worm gear 28, and the worm gear 28 is arranged below the support frame 11. The bottom surface of the support frame 11 is fixedly connected with two fixed blocks 29, and a rotating rod 291 is rotatably passed through the two fixed blocks 29. The outer wall of the rotating rod 291 is fixedly connected with a handle 292, and the outer wall of the rotating rod 291 is fixedly connected with a worm 293. The worm gear 28 is meshed with the worm 293. By providing a clamp mechanism 2, the limiting ring 1 243 and the pad 244 cooperate with each other, so that the pad 244 can only rotate on the outer wall of the limiting ring 1 243. When it is necessary to weld between the connecting pipe 12 and the connecting pipe 2 13, the connecting pipe 12 and the connecting pipe 2 1 can be connected. After being placed on the top surfaces of the two fixing plates 24, the two handles 1 245 can be manually twisted to drive the two threaded rods 242 to rotate, and cooperate with the connecting block 1 22 and the connecting block 2 23, so that the two pads 244 can fit tightly on the outer walls of the connecting pipe 1 12 and the connecting pipe 2 13 to fix them. The pads 244 are made of rubber material to prevent the pads 244 from exerting too much pressure on the connecting pipe 1 12 and the connecting pipe 2 13, which may cause material damage. The fixing ring 21, the circular shaft 25 and the connecting rod 26 cooperate with each other, so that the connecting block 23 can slide on the outer wall of the fixing ring 21, so that it can adapt to the welding of different angles between the connecting pipe 1 12 and the connecting pipe 2 13, greatly improving the adaptability of the overall device. This design not only enhances the flexibility of operation, but also simplifies the welding process, allowing workers to more efficiently adjust the welding angle when welding the connecting pipe, thereby ensuring the welding quality; the two limiting rings 27 cooperate with each other to support the rotating circular shaft 25. When the angle needs to be adjusted, the handle 292 can be turned to drive the rotating rod 291 to rotate, so that the worm 293 drives the worm wheel 28 to rotate, and the worm wheel 28 drives the circular shaft 25 to rotate, so that the connecting pipe 12 can fit tightly on the outer wall of the connecting pipe 2 13, avoiding the two from loosening during welding, and the worm wheel 28 and the worm 293 cooperate with each other and have a certain self-locking function, further improving the stability of the two during welding.

[0030] A specific application of this embodiment is: by providing a clamp mechanism 2, the limiting ring 1 243 and the pad 244 cooperate with each other, so that the pad 244 can only rotate on the outer wall of the limiting ring 1 243. When it is necessary to weld the connecting pipe 1 12 and the connecting pipe 2 13, after placing the connecting pipe 1 12 and the connecting pipe 2 13 on the top surfaces of the two fixing plates 24, the two handles 1 245 can be manually twisted to drive the two threaded rods 242 to rotate, and cooperate with the connecting block 1 22 and the connecting block 23 so that the two pads 244 can fit tightly on the outer walls of the connecting pipe 1 12 and the connecting pipe 2 13 to fix them. The pad 244 is made of rubber material to avoid excessive pressure of the pad 244 on the connecting pipe 1 12 and the connecting pipe 2 13, which may cause material damage. The fixing ring 21, the round shaft 25 and the connecting rod 26 cooperate with each other so that the connecting block 23 can It slides on the outer wall of the fixed ring 21, so that it can adapt to the welding of different angles between the connecting pipe 1 12 and the connecting pipe 2 13, which greatly improves the applicability of the overall device. This design not only enhances the flexibility of operation, but also simplifies the welding process, so that workers can more efficiently adjust the welding angle when welding the connecting pipes, thereby ensuring the welding quality; the two limiting rings 27 cooperate with each other to support the rotating circular shaft 25. When the angle needs to be adjusted, the handle 2 292 can be turned to drive the rotating rod 291 to rotate, so that the worm 293 drives the worm wheel 28 to rotate, and the worm wheel 28 drives the circular shaft 25 to rotate, so that the connecting pipe 1 12 can fit tightly on the outer wall of the connecting pipe 2 13, avoiding the two from loosening during welding, and the worm wheel 28 and the worm 293 cooperate with each other and have a certain self-locking function, further improving the stability of the two during welding.

[0031] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0032] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A seamless welding fixture for a welding machine, comprising a base plate (1), a support frame (11) fixedly connected to the top surface of the base plate (1), a fixture mechanism (2) provided on the support frame (11), and characterized in that: The clamp mechanism (2) includes a fixed ring (21) fixedly connected to the top surface of the support frame (11), the inner wall of the fixed ring (21) is provided with a slide groove (211), the outer wall of the fixed ring (21) is fixedly connected to a connecting block 1 (22), the inner wall of the slide groove (211) is slidably connected to a connecting block 2 (23), the connecting block 1 (22) and the connecting block 2 (23) are both fixedly connected to a fixed plate (24), the top surfaces of the two fixed plates (24) are both fixedly connected to two internal thread blocks (241), the inner walls of the two internal thread blocks (241) are threadedly connected to a threaded rod (242), one end of the threaded rod (242) close to the fixed ring (21) is rotatably connected to a pad block (244), and the end of the threaded rod (242) away from the pad block (244) is fixedly connected to a handle 1 (245).

2. A seamless welding fixture for welding machine according to claim 1, characterized in that: One end of the two threaded rods (242) close to the fixed circular ring (21) is fixedly connected to a limiting circular ring (243), and the outer walls of the two limiting circular rings (243) are both slidably sleeved with a cushion block (244).

3. A seamless welding fixture for welding machine according to claim 2, characterized in that: A connecting pipe 1 (12) is placed between the connecting block 1 (22) and the corresponding cushion block (244), and a connecting pipe 2 (13) is provided between the connecting block 2 (23) and the corresponding cushion block (244).

4. A seamless welding fixture for welding machine according to claim 3, characterized in that: A circular shaft (25) is rotatably passed through the support frame (11), and a connecting rod (26) is fixedly connected to the outer wall of the circular shaft (25). An end of the connecting rod (26) away from the circular shaft (25) is fixedly connected to the second connecting block (23), and the second connecting block (23) is slidably connected to the outer wall of the fixed ring (21).

5. A seamless welding fixture for welding machine according to claim 4, characterized in that: The outer wall of the circular shaft (25) is fixedly connected to two limiting circular rings (27), and the two limiting circular rings (27) are respectively slidably connected to the top surface and the bottom surface of the support frame (11).

6. A seamless welding fixture for welding machine according to claim 5, characterized in that: A worm gear (28) is fixedly connected to the outer wall of the circular shaft (25), and the worm gear (28) is arranged below the support frame (11).

7. A seamless welding fixture for welding machine according to claim 6, characterized in that: The bottom surface of the support frame (11) is fixedly connected to two fixed blocks (29), a rotating rod (291) is rotatably passed through the two fixed blocks (29), the outer wall of the rotating rod (291) is fixedly connected to a second handle (292), the outer wall of the rotating rod (291) is fixedly connected to a worm (293), and the worm wheel (28) is meshed with the worm (293).

Citation Information

Patent Citations

  • Welding fixture of electric welding machine

    CN213945425U