Online grinding tool for eliminating straightening marks of aluminum pipe

Through the design of online grinding tooling, the problem of manual grinding of aluminum alloy straightening marks is solved, and automatic and efficient aluminum tube surface grinding is achieved to ensure the appearance quality of the aluminum tube.

CN223394992UActive Publication Date: 2025-09-30ASIA PACIFIC LIGHT ALLOY NANTONG TECH
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Patent Information

Application Number
CN202422839830.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-30
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing technology lacks online grinding equipment, which leads to waste of manpower, high cost and low efficiency in manual grinding of aluminum alloy straightening marks, and poor grinding effect.

Method used

An online grinding tool is designed, which includes a mounting frame, a rotating seat assembly, a power assembly and a sanding belt assembly. The sanding belt assembly is driven by the power assembly to grind the aluminum tube in all directions. The planetary gear is used to drive the sanding belt to rotate to enhance the friction and achieve grinding without dead angles.

Benefits of technology

It realizes automatic grinding, saves labor costs, improves grinding efficiency and effect, and ensures that there are no straightening marks on the surface of the aluminum tube.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polishing devices, in particular to an online polishing tool for eliminating straightening marks of an aluminum pipe, which is used for polishing the aluminum pipe straightened by a straightening machine and comprises a mounting frame and a polishing component. The grinding assembly comprises a rotating seat assembly, a power assembly and two abrasive belt assemblies, the rotating seat assembly comprises two seat rings and a shaft ring arranged between the two seat rings, the two seat rings are installed on the installation frame, ball installation seats are arranged between the seat rings and the shaft ring, and a plurality of balls are arranged in the ball installation seats; an inner gear ring and an outer gear ring are arranged on the inner side of the seat ring and the outer side of the shaft ring respectively, the power assembly is connected with the outer gear ring, and the abrasive belt assembly is arranged in the shaft ring and connected with the inner gear ring. The on-line polishing device is simple in structure and convenient to install and use, on-line polishing can be carried out after the straightening machine completes straightening work, manual polishing is avoided, the polishing speed and effect are improved, and the polishing effect is guaranteed by driving the abrasive belt to revolve and rotate.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding devices, in particular to an online grinding tool for eliminating straightening marks on aluminum tubes. Background Art

[0002] Aluminum alloy is the most widely used type of non-ferrous metal structural material in current industrial applications. It is widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. In the production of aluminum alloy, straightening devices are required to obtain aluminum alloy profiles with composite application standards. Straightening machines are equipment for straightening metal profiles, bars, pipes, wires, etc.

[0003] When using a straightening machine to straighten aluminum alloy, it is necessary to apply pressure to the surface of the aluminum alloy pipe through the straightening roller to cause deformation. The straightening spiral mark will be left on the surface of the aluminum alloy, which will have an adverse effect on the appearance of the aluminum alloy product. At present, due to the lack of online grinding devices for straightening marks, manual grinding is usually used, which not only wastes manpower and increases labor costs, but also has low work efficiency and cannot guarantee the grinding effect of the product. Utility Model Content

[0004] In response to the above problems, the utility model provides an online grinding tool for eliminating aluminum tube straightening marks, so as to solve the problems of labor waste, high labor costs, low work efficiency and unguaranteed grinding effects caused by manual grinding due to the current lack of online grinding equipment.

[0005] To achieve the above-mentioned purpose, the utility model provides an online grinding tool for eliminating straightening marks on aluminum tubes, which is used to grind aluminum tubes straightened by a straightening machine. The utility model is characterized in that it comprises a mounting frame and a grinding assembly, wherein the mounting frame is mounted on one side of the outlet end of the straightening machine, and the grinding assembly is mounted on the mounting frame;

[0006] The grinding assembly includes a rotating seat assembly, a power assembly and two sanding belt assemblies. The rotating seat assembly includes two seat rings and a shaft ring arranged between the two seat rings. The two seat rings are installed in parallel on the mounting frame. A ball mounting seat is provided between the two seat rings and the shaft rings. A plurality of balls are provided in the ball mounting seat. An inner gear ring is provided on the inner side of each of the two seat rings, and an outer gear ring is provided on the outer side of the shaft ring.

[0007] The power assembly is arranged on one side of the mounting frame, and the power assembly is connected to the outer gear ring. The two sanding belt assemblies are both arranged inside the shaft ring, and the sanding belt assemblies are connected to the inner gear ring.

[0008] Furthermore, the power assembly includes a driving motor and a transmission gear, the transmission gear is arranged on the outside of the shaft ring, and the transmission gear is meshed with the outer gear ring, a synchronization rod is passed through the transmission gear, and the transmission gear is rollingly mounted on the mounting frame through the synchronization rod, a synchronization wheel is provided at one end of the synchronization rod, and a driving wheel is provided at the output end of the driving motor, and a belt is connected between the driving wheel and the synchronization wheel.

[0009] Furthermore, any one of the sanding belt assemblies includes two mounting seats, a sanding belt and a planetary gear, the two mounting seats are symmetrically connected to the inner wall of the shaft ring, and winding rollers are provided on the two mounting seats for rolling. The sanding belt is wound around the two winding rollers, and a planetary gear is provided at one end of one of the winding rollers, and the planetary gear is engaged with the inner gear ring.

[0010] Furthermore, the two abrasive belts are arranged in parallel, the two planetary gears are respectively arranged on the two winding rollers away from each other, and the distance between the two abrasive belts is smaller than the diameter of the straightening aluminum tube.

[0011] Furthermore, the drive motor is provided with a frequency converter for regulating the rotation speed of the drive motor.

[0012] Beneficial effects of the utility model:

[0013] The utility model has a simple structure and is easy to install and use. It can perform online grinding after the straightening machine completes the straightening work, thus avoiding manual grinding, saving labor costs, reducing labor intensity, improving grinding efficiency, and ensuring grinding effects.

[0014] The utility model drives the shaft ring of the rotating seat assembly to rotate through the power assembly, and drives the sanding belt assembly to revolve, so that the sanding belt can grind the aluminum alloy pipe in all directions without dead angles, effectively ensuring the grinding effect;

[0015] The utility model drives the winding roller to rotate through the planetary gear through the revolution of the sanding belt assembly, thereby driving the sanding belt to rotate, thereby improving the friction strength between the sanding belt and the aluminum alloy pipe, enhancing the sanding belt's grinding strength on the aluminum alloy surface, and improving the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 The overall structure diagram of the device;

[0018] Figure 2 for Figure 1 Cross-section at AA;

[0019] Figure 3 To polish the component structure diagram;

[0020] Figure 4 This is a structural diagram of the sanding belt assembly;

[0021] Among them, 1-straightening machine, 2-mounting frame, 3-rotating seat assembly, 31-seat ring, 32-shaft ring, 33-ball mounting seat, 34-outer gear ring, 35-inner gear ring, 4-power assembly, 41-drive motor, 42-transmission gear, 43-synchronizing rod, 44-synchronizing wheel, 45-driving wheel, 46-belt, 5-abrasive belt assembly, 51-mounting seat, 52-abrasive belt, 53-planetary gear, 54-winding roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In a specific embodiment of the present invention, an online grinding tool for eliminating straightening marks on aluminum tubes is used to grind the aluminum tubes straightened by the straightening machine 1, such as Figure 1 As shown, it includes a mounting frame 2 and a grinding assembly, the mounting frame 2 is installed on one side of the outlet end of the straightening machine 1, and the grinding assembly is installed on the mounting frame 2;

[0024] like Figure 2 、 Figure 3 As shown, the grinding assembly includes a rotating seat assembly 3, a power assembly 4 and two sanding belt assemblies 5. The rotating seat assembly 3 includes two seat rings 31 and a shaft ring 32 arranged between the two seat rings 31. The two seat rings 31 are installed in parallel on the mounting frame 2. A ball mounting seat 33 is provided between the two seat rings 31 and the shaft ring 32. A plurality of balls are provided in the ball mounting seat 33. The inner side of each of the two seat rings 31 is provided with an inner gear ring 35, and the outer side of the shaft ring is provided with an outer gear ring 34.

[0025] The power assembly 4 is disposed on one side of the mounting frame 2 and connected to the outer gear ring 34 . The two sanding belt assemblies 5 are both disposed inside the shaft ring 32 and connected to the inner gear ring 35 .

[0026] The power assembly 4 includes a drive motor 41 and a transmission gear 42. The transmission gear 42 is arranged on the outside of the shaft ring 32 and meshes with the outer gear ring 34. A synchronization rod 43 is passed through the transmission gear 42 and is rollingly mounted on the mounting frame 2 through the synchronization rod 43. A synchronization wheel 44 is provided at one end of the synchronization rod 43. A driving wheel 45 is provided at the output end of the drive motor 41. A belt 46 is connected between the driving wheel 45 and the synchronization wheel 44. The drive motor 41 is provided with a frequency converter for regulating the speed of the drive motor 41.

[0027] like Figure 4 As shown, any one of the abrasive belt assemblies 5 includes two mounting seats 51, an abrasive belt 52 and a planetary gear 53. The two mounting seats 51 are symmetrically connected to the inner wall of the shaft ring 32. Winding rollers 54 are rollingly provided on the two mounting seats 51. The abrasive belt 52 is wound around the two winding rollers 54. A planetary gear 53 is provided at one end of one of the winding rollers 54, and the planetary gear 53 is meshed with the inner gear ring 35.

[0028] The two abrasive belts 52 are arranged in parallel, and the two planetary gears 53 are respectively arranged on two winding rollers 54 that are far away from each other. The distance between the two abrasive belts 52 is smaller than the diameter of the straightened aluminum tube.

[0029] The use process of this utility model:

[0030] After being straightened by the straightening machine 1, the aluminum tube passes out from the outlet end of the straightening machine 1 and passes between the two abrasive belts 52. Since the distance between the two abrasive belts 52 is smaller than the diameter of the aluminum tube, the abrasive belts 52 are tightened and the abrasive belts 52 are in contact with the aluminum tube. The drive motor 41 is started and the shaft ring 32 is driven by the drive motor 41 to rotate, so that the abrasive belts 52 rotate around the aluminum tube to achieve a grinding effect.

[0031] While the sanding belt assembly 5 rotates, the planetary gear 53 revolves along the seat ring 31. When the planetary gear 53 is engaged with the inner ring gear 35, the planetary gear 53 rotates and drives the winding roller 54 to rotate, thereby causing the sanding belt 52 to rotate, so that the sanding belt 52 can more fully grind the aluminum tube, further improving the grinding effect.

[0032] Unless otherwise specified or one preferred or optional technical means is further limited to another technical means, the preferred and optional technical means disclosed in the present utility model can be arbitrarily combined to form several different technical solutions. Therefore, equivalent changes made according to the claims are still within the scope covered by the present utility model.

Claims

1. An online grinding tool for eliminating straightening marks on aluminum tubes, used for grinding aluminum tubes straightened by a straightening machine (1), characterized in that: It comprises a mounting frame (2) and a grinding assembly, wherein the mounting frame (2) is mounted on one side of the outlet end of the straightening machine (1), and the grinding assembly is mounted on the mounting frame (2); The grinding assembly comprises a rotating seat assembly (3), a power assembly (4) and two sanding belt assemblies (5); the rotating seat assembly (3) comprises two seat rings (31) and a shaft ring (32) arranged between the two seat rings (31); the two seat rings (31) are installed on the mounting frame (2) in parallel; a ball mounting seat (33) is provided between the two seat rings (31) and the shaft ring (32); a plurality of balls are provided in the ball mounting seat (33); an inner gear ring (35) is provided on the inner side of the two seat rings (31); and an outer gear ring (34) is provided on the outer side of the shaft ring; The power assembly (4) is arranged on one side of the mounting frame (2), and the power assembly (4) is connected to the outer gear ring (34); the two sanding belt assemblies (5) are both arranged inside the shaft ring (32), and the sanding belt assemblies (5) are connected to the inner gear ring (35).

2. The online grinding tool for eliminating straightening marks on aluminum tubes according to claim 1, characterized in that: The power assembly (4) includes a driving motor (41) and a transmission gear (42). The transmission gear (42) is arranged on the outside of the shaft ring (32) and meshes with the outer gear ring (34). A synchronization rod (43) is inserted into the transmission gear (42) and the transmission gear (42) is rollingly mounted on the mounting frame (2) through the synchronization rod (43). A synchronization wheel (44) is provided at one end of the synchronization rod (43). A driving wheel (45) is provided at the output end of the driving motor (41). A belt (46) is connected between the driving wheel (45) and the synchronization wheel (44).

3. The online grinding tool for eliminating straightening marks on aluminum tubes according to claim 1, characterized in that: Any one of the sanding belt assemblies (5) comprises two mounting seats (51), a sanding belt (52) and a planetary gear (53). The two mounting seats (51) are symmetrically connected to the inner wall of the shaft ring (32). Winding rollers (54) are rotatably arranged on the two mounting seats (51). The sanding belt (52) is wound around the two winding rollers (54). A planetary gear (53) is arranged at one end of one of the winding rollers (54). The planetary gear (53) is meshed with the inner gear ring (35).

4. The online grinding tool for eliminating straightening marks on aluminum tubes according to claim 3, characterized in that: The two abrasive belts (52) are arranged in parallel, the two planetary gears (53) are respectively arranged on the two winding rollers (54) that are away from each other, and the distance between the two abrasive belts (52) is smaller than the diameter of the straightened aluminum tube.

5. The online grinding tool for eliminating straightening marks on aluminum tubes according to claim 2, characterized in that: The drive motor (41) is provided with a frequency converter for regulating the rotation speed of the drive motor (41).

Citation Information

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