Ball press machine for producing environment-friendly slag remover
By introducing the screen vibration mechanism and eccentric power device into the pellet press, the problem of bulges and falling off on the pellet surface is solved, efficient deslagging agent pelletizing and surface treatment are achieved, and the integrity and quality of the pellets are ensured.
Patent Information
- Application Number
- CN202422387304.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-09-29
AI Technical Summary
When the existing pelletizing machine presses the environmentally friendly slag remover, tiny annular protrusions are easily formed on the outer surface of the pellets, which makes them easy to fall off during transportation and packaging, affecting the quality of the slag remover.
A pelletizing machine for the production of environmentally friendly slag removers was designed. It includes a pelletizing mechanism and a screen-vibration mechanism. The vibrating trough plate is driven by an eccentric power device, so that the pellets collide with the rubber baffle when they leave the pressing roller, removing loose attachments on the surface. The waste is collected through the guide trough to ensure the integrity of the pellets.
It achieves fast and efficient pelletizing, removes scraps on the surface of the pellets, ensures the integrity and quality of the pellets, avoids waste of raw materials, and improves the convenience of transportation and use.
Smart Images

Figure CN223395791U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of environmentally friendly slag remover production equipment, specifically a pelletizing machine for environmentally friendly slag remover production. Background Art
[0002] Environmentally friendly slag remover is an indispensable material in modern industry, especially in the fields of casting and metallurgy. It not only improves production efficiency, but also significantly reduces environmental pollution. The main production process of environmentally friendly slag remover includes raw material mixing, ball pressing and post-processing steps. The ball pressing process of the mixture is operated by a ball press. The existing ball press includes two relatively rotating rollers. The outer surfaces of the two rollers are symmetrically arranged with pressure grooves. The rollers compact the material entering the pressure groove while rotating to form a tight pellet. When the pellet moves to the bottom with the rollers, the pellet detaches from the pressure groove under the action of gravity. Due to the tiny gap between the two rollers, the pellet pressed out by the rollers will have a circle of fine annular protrusions on its outer surface. Since the annular protrusions are thin, they are very easy to fall off and form slag during packaging and transportation, thereby affecting the quality of the slag remover. Utility Model Content
[0003] The present application provides a pelletizing machine for the production of environmentally friendly slag removers, which can quickly and efficiently pelletize the slag remover, facilitating its subsequent transportation and use. At the same time, it can vibrate and remove slag from the pellets generated after the slag remover is pelletized, effectively ensuring the quality of the pellets and effectively solving the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a ball press machine for the production of environmentally friendly slag removers, comprising a ball pressing mechanism and a screen-vibration mechanism, wherein the screen-vibration mechanism is arranged directly below the ball pressing mechanism, and the ball pressing mechanism comprises a second support frame, a frame is installed on the upper end of the outer side of the second support frame, and two left-right symmetrical pressing rollers are installed on the inner side of the frame, the outer sides of the pressing rollers are evenly covered with die grooves, and the outer side of the frame is connected to a power mechanism for controlling the rotation of the pressing rollers.
[0005] The vibration screening mechanism includes a vibration trough plate inclined to the left, the outer side surface of the vibration trough plate is connected to a support frame through a high-strength spring, the lower surface of the vibration trough plate is provided with a guide groove inclined to the right, the guide groove is connected to the support frame, the vibration trough plate is provided with an eccentric power device for controlling the vibration of the vibration trough plate, the left end of the inner side surface of the vibration trough plate is provided with a strip grille hole, the inside of the vibration trough plate is provided with a rubber baffle near the strip grille hole, the rubber baffle is inclined downward, the upper end of the rubber baffle is connected to the vibration trough plate, and the lower end of the vibration trough plate does not contact the vibration trough plate.
[0006] Preferably, the two pressing rollers are pressed tightly together, and the die grooves arranged on the outer sides of the two pressing rollers are completely consistent.
[0007] Preferably, a raw material bin is installed on the upper end of the outer side surface of the frame, and the lower surface of the raw material bin is arranged closely against the outer side surface of the pressing roller.
[0008] Preferably, a positioning shaft is installed at the axis center of the pressure roller, and the positioning shaft is rotatably connected to the frame. The power mechanism includes a mounting frame installed on the upper end of the outer surface of the second support frame. The upper surface of the mounting frame is provided with a gear reduction box and motor 2. The output shaft of motor 2 is connected to the input shaft of the gear reduction box through a coupling, and the output shaft of the gear reduction box is connected to the positioning shaft through a coupling.
[0009] Preferably, rubber scrapers are provided at both left and right ends of the inner side surface of the frame, and positioning rods are connected to the rubber scrapers, and the positioning rods are fixed to the frame through nuts.
[0010] Preferably, the number of the rubber baffles is not less than one, and adjacent rubber baffles are respectively installed at the front and rear ends of the inner side surface of the vibration groove plate.
[0011] Preferably, a strip-shaped rubber rod is provided at the lower end of the inner side surface of the vibration trough plate.
[0012] Preferably, a collecting box is provided at the discharge port of the vibration trough plate, a universal wheel is provided on the lower surface of the collecting box, and a handle is provided on the upper end of the outer surface of the collecting box.
[0013] Preferably, the eccentric power device includes a motor 1 mounted on a support frame 2, the lower surface of the vibration slot plate is rotatably connected to an eccentric shaft, and the output shaft of the motor 1 is connected to the end of the eccentric shaft through a nylon connecting belt.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] 1. This environmentally friendly briquetting machine for the production of slag removers can quickly and efficiently press the slag removers, which is convenient for their subsequent transportation and use. At the same time, the pellets generated after the slag remover is vibrated to remove scraps, and the scraps can be recycled, which effectively guarantees the quality of the pellets and avoids the waste of raw materials.
[0016] 2. The ball pressing mechanism is used to press the mixed slag remover raw materials into pellets, and the screening and vibration mechanism is used to shake off the loose attachments on the surface of the pellets. The die grooves of the two pressing rollers are engaged together to form a complete spherical mold. After the eccentric power device is started, the vibration trough plate begins to vibrate, and the pellets discharged through the discharge port of the ball pressing mechanism fall into the vibration trough plate. While falling on the inner side of the vibration trough plate, the pellets collide with the rubber baffle set inside the vibration trough plate. During the collision, the waste on the surface of the pellets detaches, and the detached waste falls into the guide trough through the strip grille holes, and finally enters the collection barrel through the guide trough. The pellets with clean surface treatment fall into the inside of the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of this application;
[0018] Figure 2 This is the main view of this application;
[0019] Figure 3 This is a top view of this application.
[0020] In the figure: 1 collecting box, 2 strip rubber rods, 3 rubber baffles, 4 strip grille holes, 5 pressure rollers, 6 mounting frame, 7 die grooves, 8 gear reduction box, 9 raw material bin, 10 positioning shaft, 11 frame, 12 high-strength spring, 13 vibration trough plate, 14 motor 1, 15 eccentric shaft, 16 support frame 1, 17 positioning rod, 18 support frame 2, 19 guide trough, 20 motor 2, 21 rubber scraper, 22 nylon connecting belt. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0022] In the description of this application, if the direction description is involved, for example, the direction or position relationship indicated by "up", "down", "front", "back", "left", "right", etc. is based on the attached Figure 2 The orientations or positional relationships shown are for the purpose of facilitating the description of this application and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting this application. When a feature is referred to as being "disposed," "fixed," or "connected" to another feature, it may be directly disposed, fixed, or connected to the other feature or indirectly disposed, fixed, or connected to the other feature.
[0023] See also Figure 1-3 , the present application provides the following technical solutions: a ball press for the production of environmentally friendly slag removers, including a ball pressing mechanism and a screen vibration mechanism, the screen vibration mechanism is arranged directly below the ball pressing mechanism, the ball pressing mechanism includes a support frame 18, a frame 11 is installed on the upper end of the outer surface of the support frame 18, and two left-right symmetrical pressing rollers 5 are installed on the inner side of the frame 11, and the outer side surfaces of the pressing rollers 5 are evenly distributed with die grooves 7, and the outer side surface of the frame 11 is connected to a power mechanism for controlling the rotation of the pressing rollers 5.
[0024] Specifically, the ball pressing mechanism is used to press the mixed slag remover raw materials into pellets, the screening and vibration mechanism is used to shake off loose attachments on the surface of the pellets, and the die grooves 7 arranged on the two pressing rollers 5 are engaged together to form a complete spherical mold.
[0025] The vibration screening mechanism includes a vibration slot plate 13 tilted to the left, the outer side of the vibration slot plate 13 is connected to a support frame 16 through a high-strength spring 12, the lower surface of the vibration slot plate 13 is provided with a guide slot 19 tilted to the right, the guide slot 19 is connected to the support frame 16, the vibration slot plate 13 is provided with an eccentric power device for controlling the vibration of the vibration slot plate 13, the left end of the inner side of the vibration slot plate 13 is provided with a strip grille hole 4, the interior of the vibration slot plate 13 is provided with a rubber baffle 3, the rubber baffle 3 is tilted downward, the upper end of the rubber baffle 3 is connected to the vibration slot plate 13, and the lower end of the vibration slot plate 13 does not contact the vibration slot plate 13.
[0026] Specifically, after the eccentric power device is started, the vibration trough plate 13 begins to shake, and the pellets discharged through the discharge port of the ball pressing mechanism fall into the vibration trough plate 13. While the pellets fall on the inner side of the vibration trough plate 13, they collide with the rubber baffle 3 arranged inside the vibration trough plate 13. During the collision, the waste on the surface of the pellets detaches, and the detached waste falls into the guide groove 19 through the strip grille holes 4, and finally enters the collection barrel through the guide groove 19. The pellets with clean surface treatment fall into the interior of the collection box 1.
[0027] Furthermore, the two pressing rollers 5 are pressed tightly together, and the die grooves 7 provided on the outer sides of the two pressing rollers 5 are completely consistent.
[0028] Specifically, the two pressing rollers 5 work synchronously, so that the material can be quickly formed into pellets after being rolled by the pressing rollers 5 .
[0029] Furthermore, a raw material bin 9 is installed on the upper end of the outer side surface of the frame 11 , and the lower surface of the raw material bin 9 is arranged in close contact with the outer side surface of the pressing roller 5 .
[0030] Specifically, the raw material bin 9 is used to feed the pressing roller 5 , and the raw material bin 9 is rotatably connected to the pressing roller 5 .
[0031] Furthermore, a positioning shaft 10 is installed at the axis center of the pressure roller 5, and the positioning shaft 10 is rotatably connected to the frame 11. The power mechanism includes a mounting frame 6 installed on the upper end of the outer surface of the support frame 18. The upper surface of the mounting frame 6 is provided with a gear reduction box 8 and a motor 20. The output shaft of the motor 20 is connected to the input shaft of the gear reduction box 8 through a coupling, and the output shaft of the gear reduction box 8 is connected to the positioning shaft 10 through a coupling.
[0032] Specifically, the motor 20 drives the two output shafts of the gear reducer 8 to rotate synchronously at the same speed. One of the two output shafts of the gear reducer 8 rotates counterclockwise, and the other rotates clockwise. The two synchronously rotating output shafts respectively drive the two pressure rollers 5 to rotate synchronously at the same speed.
[0033] Furthermore, rubber scrapers 21 are provided at both left and right ends of the inner side surface of the frame 11 , and positioning rods 17 are connected to the rubber scrapers 21 . The positioning rods 17 are fixed to the frame 11 through nuts.
[0034] Specifically, the rubber scraper 21 can be provided to shovel off the pellets adhering to the inside of the die groove 7 .
[0035] Furthermore, the number of the rubber baffle 3 is not less than one, and adjacent rubber baffles 3 are respectively installed at the front and rear ends of the inner side surface of the vibration groove plate 13 .
[0036] Specifically, the rubber baffle 3 is arranged to be tilted downward to facilitate the diversion of the material.
[0037] Furthermore, a strip-shaped rubber rod 2 is provided at the lower end of the inner side surface of the vibration groove plate 13 .
[0038] Specifically, the number of the strip rubber rods 2 is not less than two, and the strip rubber rods 2 can effectively block the speed at which the debris slides down along the inner side of the vibration trough plate 13 , so that the debris can smoothly fall into the guide groove 19 .
[0039] Furthermore, a collecting box 1 is provided at the discharge port of the vibration trough plate 13 , a universal wheel is provided on the lower surface of the collecting box 1 , and a handle is provided on the upper end of the outer surface of the collecting box 1 .
[0040] Specifically, the finished pellets fall into the collecting box 1. When the collecting box 1 collects a certain number of pellets, it can be conveniently pushed away from the receiving station.
[0041] Furthermore, the eccentric power device includes a motor 14 mounted on a support frame 18, and the lower surface of the vibration groove plate 13 is rotatably connected to the eccentric shaft 15. The output shaft of the motor 14 is connected to the end of the eccentric shaft 15 through a nylon connecting belt 22.
[0042] Specifically, the provision of the nylon connecting belt 22 realizes a soft connection between the motor 14 and the eccentric shaft 15, so that when the eccentric shaft 15 vibrates, the motor 14 can be in a stable working state.
[0043] During use: the material mixed and humidified by the roller press is sent into the interior of the raw material bin 9, and the motor 20 is started. The motor 20 drives the two pressing rollers 5 to rotate synchronously and at the same speed through the transmission mechanism. The material falling into the interior of the die groove 7 is formed into a pellet under the bite and extrusion of the two pressing rollers 5. After the bite-together die grooves 7 are separated, the pellet falls onto the upper surface of the vibration groove plate 13.
[0044] Motor 14 is started, driving the vibrating trough 13. The inner surface of the vibrating trough 13 is covered with a rubber protective layer, which effectively prevents the pellets from being damaged by excessive impact. During the discharge of the pellets from the vibrating trough 13, the pellets collide with the rubber baffle 3, causing the pellets to fall off through the strip grid holes 4 and fall into the guide trough 19. The scraps collected in the guide trough 19 can be fed back into the roller press for crushing and reuse as raw materials. The pellets, having been cleaned, enter the collection box 1.
[0045] It is worth noting that the input terminals of the motor 1 14 and the motor 2 20 are both electrically connected to the output terminal of the external power supply through an external control switch.
[0046] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. The pelletizing machine for producing environmentally friendly slag remover is characterized by: The invention comprises a ball pressing mechanism and a screening mechanism, wherein the screening mechanism is arranged directly below the ball pressing mechanism, and the ball pressing mechanism comprises a second support frame (18), a frame (11) is installed on the upper end of the outer surface of the second support frame (18), two left-right symmetrical pressing rollers (5) are installed on the inner side of the frame (11), the outer side surfaces of the pressing rollers (5) are uniformly provided with die grooves (7), and the outer side surface of the frame (11) is connected to a power mechanism for controlling the rotation of the pressing rollers (5); The screen vibration mechanism includes a vibration slot plate (13) arranged to be tilted to the left, the outer side surface of the vibration slot plate (13) is connected to a support frame (16) through a high-strength spring (12), the lower surface of the vibration slot plate (13) is provided with a guide slot (19) arranged to be tilted to the right, the guide slot (19) is connected to the support frame (16), the vibration slot plate (13) is provided with an eccentric power device for controlling the vibration of the vibration slot plate (13), the left end of the inner side surface of the vibration slot plate (13) is provided with a strip grille hole (4), the inside of the vibration slot plate (13) is provided with a rubber baffle (3) near the strip grille hole (4), the rubber baffle (3) is arranged to be tilted downward, the upper end of the rubber baffle (3) is connected to the vibration slot plate (13), and the lower end of the vibration slot plate (13) does not contact the vibration slot plate (13).
2. The pelletizing machine for producing an environmentally friendly slag remover according to claim 1, characterized in that: The two pressing rollers (5) are tightly attached to each other, and the die grooves (7) arranged on the outer sides of the two pressing rollers (5) are completely consistent.
3. The pelletizing machine for producing an environmentally friendly slag remover according to claim 1, characterized in that: A raw material bin (9) is mounted on the upper end of the outer side surface of the frame (11), and the lower surface of the raw material bin (9) is arranged in close contact with the outer side surface of the pressing roller (5).
4. The pelletizing machine for producing an environmentally friendly slag remover according to claim 1, characterized in that: A positioning shaft (10) is installed at the axis center of the pressure roller (5), and the positioning shaft (10) is rotatably connected to the frame (11). The power mechanism includes a mounting frame (6) mounted on the upper end of the outer surface of the second support frame (18), and the upper surface of the mounting frame (6) is provided with a gear reduction box (8) and a second motor (20). The output shaft of the second motor (20) is connected to the input shaft of the gear reduction box (8) through a coupling, and the output shaft of the gear reduction box (8) is connected to the positioning shaft (10) through a coupling.
5. The pelletizing machine for producing environmentally friendly slag remover according to claim 1, characterized in that: The left and right ends of the inner side of the frame (11) are both provided with rubber scrapers (21), and the rubber scrapers (21) are connected to positioning rods (17), and the positioning rods (17) are fixed to the frame (11) through nuts.
6. The pelletizing machine for producing an environmentally friendly slag remover according to claim 1, characterized in that: The number of the rubber baffles (3) is not less than one, and adjacent rubber baffles (3) are respectively mounted on the front and rear ends of the inner side surface of the vibration slot plate (13).
7. The pelletizing machine for producing an environmentally friendly slag remover according to claim 1, characterized in that: A strip-shaped rubber rod (2) is provided at the lower end of the inner side surface of the vibration groove plate (13).
8. The pelletizing machine for producing an environmentally friendly slag remover according to claim 1, characterized in that: A collecting box (1) is provided at the discharge port of the vibration trough plate (13), a universal wheel is provided on the lower surface of the collecting box (1), and a handle is provided on the upper end of the outer surface of the collecting box (1).
9. The pelletizing machine for producing an environmentally friendly slag remover according to claim 1, characterized in that: The eccentric power device includes a motor 1 (14) mounted on a support frame 2 (18), the lower surface of the vibration slot plate (13) is rotatably connected to an eccentric shaft (15), and the output shaft of the motor 1 (14) is connected to the end of the eccentric shaft (15) through a nylon connecting belt (22).