Biomass fuel forming equipment
By introducing the meshing and plug-in structure of rollers and bumps into the biomass fuel molding equipment, combined with the cooperation of motors and hydraulic rods, the extrusion problem of unmolded bulk materials is solved, and more efficient molding and material utilization are achieved.
Patent Information
- Application Number
- CN202422801012.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During the extrusion molding process of existing biomass fuel molding equipment, unmolded bulk materials are easily squeezed out through the discharge port, resulting in poor molding effect and material waste.
A biomass fuel molding equipment was designed. By setting an engaging and plug-in structure of rollers and bumps at the discharge port, combined with the cooperation of motor drive and hydraulic rods, it ensures that the raw materials are discharged from the discharge port after molding, avoiding the extrusion of unmolded bulk materials.
It effectively avoids the extrusion waste of unformed bulk materials and improves the forming effect and material utilization rate.
Smart Images

Figure CN223395792U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass fuel molding, in particular to a biomass fuel molding device. Background Art
[0002] Biomass shaped fuel uses agricultural and forestry waste as raw materials. It uses mechanical pressure to compress the original loose and amorphous raw materials into solid shaped energy with a certain shape and high density. It has the advantages of small size, convenient storage and transportation, stable combustion and high combustion efficiency.
[0003] A Chinese patent discloses a biomass fuel molding device (authorization announcement number CN218012467U). This patented technology crushes and mixes the raw materials by rotating the stirring rod and the twisted blades, thereby improving the effect of crushing and mixing the raw materials, thereby improving the quality of biomass fuel molding. However, in the extrusion molding structure in the extrusion box, a discharge port is directly opened on one side of the box body. When the extrusion plate extrude the crushed raw materials, since there is no obstruction at the discharge port, the unformed bulk material will be squeezed out, and the molding effect cannot be achieved. Therefore, those skilled in the art provide a biomass fuel molding device to solve the problems raised in the above background technology. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides a biomass fuel molding device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a biomass fuel forming device, comprising an extrusion box, a discharge port is provided on one side of the extrusion box, fixed plates are installed on both sides of the discharge port, a roller is arranged between the two fixed plates, a protrusion is installed on the roller, a rotating shaft is installed at both ends of the roller, a gear ring is installed on the rotating shaft, an annular groove is provided at both ends of the roller, a cutting knife is provided below the roller, a positioning shaft is installed on the inner side of the top of both ends of the cutting knife, a through groove is provided on the fixed plate, a first card groove is provided in the through groove, teeth are installed on the inner wall of one side of the first card groove, a sliding groove is provided on the side of the fixed plate facing the roller, and a second card groove is provided on the side of the fixed plate away from the roller.
[0006] Preferably, a feed hopper is installed on the top of the extrusion box, a hydraulic rod is fixedly installed on the side of the extrusion box away from the discharge port, an extrusion push plate is provided in the extrusion box, the output end of the hydraulic rod passes through the extrusion box and is fixedly connected to the extrusion push plate, and the hydraulic rod and the extrusion push plate are used to extrude the raw materials into plasticity and discharge them.
[0007] Preferably, a motor is provided on one side of the fixed plate, and a clamping block is installed on the motor, and the clamping block is slidably engaged with the second clamping slot. Since the motor is slidably engaged with the second clamping slot through the clamping block, the motor will not rotate while moving up and down.
[0008] Preferably, the rotating shaft is slidably sleeved with the through groove, the gear ring is slidably engaged with the first slot, and the gear ring is engaged with the teeth. When the rotating shaft rotates, it is affected by the gear ring and the teeth in the first slot and moves downward, thereby driving the roller to move downward and rotate on its own, so that when the roller moves to the discharge port, the protrusion is engaged and connected with the discharge port.
[0009] Preferably, the protrusion is engaged and plugged with the discharge port.
[0010] Preferably, both ends of the cutting knife are slidably engaged with the slide groove, and the positioning shaft is slidably connected with the annular groove. The cutting knife is in a "U" shape. When the roller moves downward to block the material, the cutting knife will first cut the raw material that has been plastically discharged.
[0011] Compared with the existing technology, the present invention provides a biomass fuel molding device with the following beneficial effects:
[0012] Through design, the motor drives the rotating shaft, and when the rotating shaft rotates, it is affected by the gear ring and the teeth in the first slot to move downward, thereby driving the roller to move downward and rotate, so that when the roller moves to the discharge port, the protrusion engages with the discharge port. After the raw material is squeezed into shape by the extrusion push plate, the motor moves the roller back to the top. At this time, the extrusion push plate continues to extrude, and squeezes the raw material after preliminary extrusion out of the discharge port. This method avoids the problem of unformed bulk material being squeezed out during extrusion and discharging, resulting in the problem of being unable to form and wasting. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of a biomass fuel molding device provided in an embodiment of the present application.
[0014] Figure 2 This is a schematic diagram of the working principle of a biomass fuel molding device provided in an embodiment of the present application.
[0015] Figure 3 This is a structural cross-sectional view of an extrusion box in a biomass fuel molding device provided in an embodiment of the present application.
[0016] Figure 4 This is a schematic structural diagram of a cutting knife in a biomass fuel molding device provided in an embodiment of the present application.
[0017] Figure 5 This is a structural schematic diagram of teeth in a biomass fuel molding device provided in an embodiment of the present application.
[0018] In the figure: 1. extrusion box; 2. feed hopper; 3. discharge port; 4. fixed plate; 5. through slot; 6. first clamping slot; 601. teeth; 7. second clamping slot; 8. slide slot; 9. roller; 10. bump; 11. rotating shaft; 12. gear ring; 13. annular groove; 14. cutting knife; 15. positioning shaft; 16. motor; 17. clamping block; 18. hydraulic rod; 19. extrusion push plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] This utility model provides a technical solution, a biomass fuel molding equipment, please refer to Figure 1 、 Figure 2 、 Figure 3 , including an extrusion box 1, a feed hopper 2 is installed on the top of the extrusion box 1, a hydraulic rod 18 is fixedly installed on the side of the extrusion box 1 away from the discharge port 3, and an extrusion push plate 19 is provided in the extrusion box 1. The output end of the hydraulic rod 18 passes through the extrusion box 1 and is fixedly connected to the extrusion push plate 19. The hydraulic rod 18 and the extrusion push plate 19 are used to extrude the raw materials into plasticity and discharge them. A discharge port 3 is opened on one side of the extrusion box 1. Please refer to Figure 3 、 Figure 4 、 Figure 5 , fixed plates 4 are installed on both sides of the discharge port 3, a roller 9 is provided between the two fixed plates 4, a protrusion 10 is installed on the roller 9, a rotating shaft 11 is installed at both ends of the roller 9, a gear ring 12 is installed on the rotating shaft 11, an annular groove 13 is provided at both ends of the roller 9, a cutting knife 14 is provided below the roller 9, and a positioning shaft 15 is installed on the inner side of the top of both ends of the cutting knife 14, a through groove 5 is provided on the fixed plate 4, a first card groove 6 is provided in the through groove 5, and a tooth 601 is installed on one side inner wall of the first card groove 6, a slide groove 8 is provided on the side of the fixed plate 4 facing the roller 9, and a second card groove 7 is provided on the side of the fixed plate 4 away from the roller 9;
[0021] See also Figure 3 、 Figure 4 、 Figure 5A motor 16 is provided on one side of the fixed plate 4, and a clamping block 17 is installed on the motor 16. The clamping block 17 is slidably engaged with the second clamping slot 7. Since the motor 16 is slidably engaged with the second clamping slot 7 through the clamping block 17, the motor 16 will not rotate while moving up and down. The rotating shaft 11 is slidably engaged with the through slot 5, and the gear ring 12 is slidably engaged with the first clamping slot 6. The gear ring 12 is engaged with the teeth 601, and the rotating shaft 11 is rotated. Affected by the tooth ring 12 and the teeth 601 in the first slot 6, it moves downward, thereby driving the roller 9 to move downward and rotate, so that when the roller 9 moves to the discharge port 3, the protrusion 10 is engaged with the discharge port 3, and the two ends of the cutting knife 14 are slidably engaged with the slide groove 8, and the positioning shaft 15 is slidably connected to the annular groove 13. The cutting knife 14 is in a "U" shape. When the roller 9 moves downward to block the material, the cutting knife 14 will first cut the raw material that has been plastically discharged.
[0022] In the present invention, a feed hopper 2 for feeding is installed above the extrusion box 1, and a hydraulic rod 18 is installed on one side of the extrusion box 1. The hydraulic rod 18 passes through the extrusion box 1 and is connected to the extrusion push plate 19 in the extrusion box 1. A discharge port 3 is opened on the other side away from the hydraulic rod 18 for extruding the raw materials into plasticity and discharging them;
[0023] A fixed plate 4 is installed at one end of the extrusion box 1 where a discharge port 3 is opened, a roller 9 is arranged between the two fixed plates 4, and the roller 9 is provided with the same number of protrusions 10 as the discharge port 3. When the raw material needs to be extruded, the motor 16 drives the rotating shaft 11. When the rotating shaft 11 rotates, it is affected by the gear ring 12 and the teeth 601 in the first card slot 6 to move downward, thereby driving the roller 9 to move downward and rotate, so that when the roller 9 moves to the discharge port 3, the protrusion 10 is engaged with the discharge port 3. After the raw material is squeezed into shape by the extrusion push plate 19, the motor 16 moves the roller 9 back to the top. At this time, the extrusion push plate 19 continues to squeeze and squeezes the initially extruded raw material out of the discharge port 3. This method avoids the unformed bulk material from being squeezed out during extrusion and causing waste;
[0024] Since the motor 16 is slidably engaged with the second slot 7 via the clamping block 17, the motor 16 will not rotate while moving up and down.
[0025] Annular grooves 13 are provided at both ends of the roller 9 with the rotating shaft 11, and a sliding groove 8 is provided on the side wall of the fixed plate 4 facing the annular groove 13, and a cutting knife 14 is slidably engaged in the sliding groove 8. The cutting knife 14 is "U"-shaped, and a positioning shaft 15 is installed on the inner side of the top of both ends, and the positioning shaft 15 is rotatably engaged with the annular groove 13. Therefore, when the roller 9 moves downward to block the material, the cutting knife 14 will first cut the raw material that has been plastically discharged, and then block the discharge port 3 again to avoid the problem of loose raw materials during discharge.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] In this document, unless otherwise clearly specified and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly specified, ordinary technicians in this field can understand the specific meanings of the above terms in this utility model according to specific circumstances.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A biomass fuel molding device, comprising an extrusion box (1), a feed hopper (2) being installed on the top of the extrusion box (1), characterized in that: A discharge port (3) is provided on one side of the extrusion box (1), fixed plates (4) are installed on both sides of the discharge port (3), a roller (9) is provided between the two fixed plates (4), a convex block (10) is installed on the roller (9), a rotating shaft (11) is installed at both ends of the roller (9), a gear ring (12) is installed on the rotating shaft (11), an annular groove (13) is provided at both ends of the roller (9), and a roller (9) is provided below the roller (9). A cutting blade (14) is provided, and positioning shafts (15) are installed on the inner sides of the tops of both ends of the cutting blade (14); a through groove (5) is provided on the fixing plate (4), a first clamping groove (6) is provided in the through groove (5), and teeth (601) are installed on the inner wall of one side of the first clamping groove (6); a sliding groove (8) is provided on the side of the fixing plate (4) facing the roller (9), and a second clamping groove (7) is provided on the side of the fixing plate (4) away from the roller (9).
2. The biomass fuel molding equipment according to claim 1, characterized in that: A motor (16) is provided on one side of the fixing plate (4), a clamping block (17) is mounted on the motor (16), and the clamping block (17) is slidably engaged with the second clamping slot (7).
3. The biomass fuel molding equipment according to claim 1, characterized in that: The rotating shaft (11) is slidably sleeved with the through groove (5), the gear ring (12) is slidably clamped with the first clamping groove (6), and the gear ring (12) is clamped and meshed with the teeth (601).
4. The biomass fuel molding equipment according to claim 1, characterized in that: The two ends of the cutting blade (14) are slidably engaged with the sliding groove (8), and the positioning shaft (15) is slidably connected with the annular groove (13).
5. The biomass fuel molding equipment according to claim 1, characterized in that: The protrusion (10) is engaged and plugged with the discharge port (3).
6. The biomass fuel molding equipment according to claim 1, characterized in that: A hydraulic rod (18) is fixedly installed on one side of the extrusion box (1) away from the discharge port (3), an extrusion push plate (19) is provided in the extrusion box (1), and the output end of the hydraulic rod (18) passes through the extrusion box (1) and is fixedly connected to the extrusion push plate (19).