Energy-saving and emission-reducing normal-pressure printing machine

By installing an air suction device and a filtering mechanism on the printing machine, the problem of direct discharge of untreated waste gas from the printing machine is solved, effective treatment of waste gas and recycling of water resources are achieved, the harm to the environment and human health is reduced, and the effect of energy conservation and emission reduction is achieved.

CN223395905UActive Publication Date: 2025-09-30ZHUJI HUADU INT TEXTILE IND CITY CO LTD
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Patent Information

Application Number
CN202422909320.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-30
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing printing machines generate waste gas that is directly discharged without being treated during operation, which can cause harm to the environment and human health.

Method used

An air suction device is set on the printing machine body, including an air suction hood, an air suction pipe, a fan and a filter mechanism. The exhaust gas is introduced into the air suction pipe through the fan and solid particles are removed through the filter mechanism. The exhaust gas is then centrally treated and a spray pipe is used to treat the exhaust gas and recycle water resources.

Benefits of technology

It effectively removes solid particulate matter from the exhaust gas generated when the printing machine is working, reduces the harm of the exhaust gas to the environment and human health, and achieves the effect of energy conservation and emission reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of printing and dyeing machinery, in particular to an energy-saving and emission-reducing normal-pressure printing machine which comprises a rack and a printing machine body arranged on the rack, a plurality of vent holes are formed in the printing machine body, and a gas suction device used for absorbing waste gas exhausted from the vent holes is arranged on the rack. According to the waste gas treatment device, the draught fan is started, air suction is conducted on the air suction cover through the air suction pipe, waste gas generated by the decorating machine body is guided through the air suction cover, the waste gas is guided into the air suction pipe, solid particle impurities in the waste gas are removed through the impurity filtering mechanism, and the waste gas with the impurities removed is introduced into follow-up waste gas treatment equipment to be subjected to centralized treatment; therefore, the treatment work of the waste gas generated when the printing machine body works is completed, and the probability that the waste gas drifts in the working environment to cause harm to the environment and human health is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of printing and dyeing machinery, and in particular to a normal pressure printing machine that saves energy and reduces emissions. Background Art

[0002] A printing machine is a mechanical device used to print patterns on various materials. It is widely used in textiles, clothing, leather, luggage, advertising, decoration and other industries.

[0003] In related technology, reference can be made to Chinese utility model patent with authorization publication number CN207105849U, which discloses a printing machine comprising a machine body, a feeding device provided on one side of the machine body, the feeding device comprising a servo motor, a gear provided on one end of the servo motor output shaft, a material roller provided on one side of the servo motor, a feed roller provided on one side of the material roller, a feeding device provided on one side of the feeding device, the feeding device comprising a plurality of first feed rollers, a plurality of pressing devices provided on one side of the first feed rollers, the pressing device comprising a pressing roller. This utility model heats and flattens the fabric before printing by providing a heating tube and a pressing roller, thereby improving the aesthetics and quality of the printed fabric.

[0004] However, during actual operation, the above-mentioned printing machine will generate a certain amount of exhaust gas when heating the printed fabric. These exhaust gases mainly include volatile organic compounds, particulate matter, and harmful gases (such as sulfur dioxide and nitrogen oxides). If these exhaust gases are directly discharged without treatment, they will cause harm to the environment and human health. Utility Model Content

[0005] In order to reduce the probability that the exhaust gas generated by the printing machine during operation will cause harm to the environment and human health, the present application provides a normal pressure printing machine that saves energy and reduces emissions.

[0006] The present application provides an energy-saving and emission-reducing normal pressure printing machine, which adopts the following technical solutions:

[0007] A normal pressure printing machine for energy saving and emission reduction includes a frame and a printing machine body disposed on the frame, the printing machine body being provided with a plurality of vents, and the frame being provided with an air suction device for absorbing and treating waste gas discharged from the vents, the air suction device comprising:

[0008] An air suction hood is arranged on the frame and located above the vent hole;

[0009] An air intake pipe is provided on the frame, one end of the air intake pipe is connected to the air intake hood, and the other end of the air intake pipe is connected to the exhaust gas treatment equipment;

[0010] A fan, which is arranged on the suction pipe and is used to extract air from the suction hood;

[0011] The impurity filtering mechanism is arranged on the intake pipe and is used for filtering impurity particles in the exhaust gas sucked into the fan.

[0012] By adopting the above technical solution, the fan is started to exhaust air from the suction hood through the suction pipe, and the suction hood guides the exhaust gas generated by the printing machine body and introduces the exhaust gas into the suction pipe. The filtering mechanism removes solid particulate impurities in the exhaust gas, and the exhaust gas after impurities are removed is passed into the subsequent exhaust gas treatment equipment for centralized treatment, thereby completing the treatment of the exhaust gas generated when the printing machine body is working, and reducing the probability of exhaust gas drifting in the working environment and causing harm to the environment and human health.

[0013] Optionally, the impurity filtering mechanism includes:

[0014] A dust filter box, the dust filter box is arranged on the air intake pipe, the air intake pipe is connected to the interior of the dust filter box, and the dust filter box is located between the air intake hood and the fan;

[0015] A spray pipe, wherein the spray pipe is arranged on the filter box, one end of the spray pipe is connected to the water source, and the other end of the spray pipe extends vertically downward into the filter box;

[0016] A debris discharge assembly, which is arranged on the debris filter box and is used to discharge the debris accumulated at the bottom of the debris filter box;

[0017] The water return component is arranged on the filter box and is used to reuse the water accumulated in the filter box.

[0018] By adopting the above technical solution, after the exhaust gas is passed into the filter box through the suction pipe, water is passed through the spray pipe, and the spray pipe sprays the exhaust gas, spraying the impurity particles in the exhaust gas to the bottom of the filter box, thereby completing the work of removing impurities in the exhaust gas. The impurity discharge component discharges the impurities accumulated at the bottom of the filter box out of the filter box, and the return water component reuses the water accumulated in the filter box, thereby reducing the pollution of the exhaust gas, saving water resources, and achieving the effect of energy conservation and emission reduction.

[0019] Optionally, the impurity removal component includes:

[0020] A debris filter plate is provided in the debris filter box, and receives the water sprayed from the spray pipe. A plurality of debris filter holes are evenly distributed on the debris filter plate, which are only for water to flow through.

[0021] A debris discharge box is provided on the debris filter box, and a debris hole communicating with the interior of the debris filter box is provided on a side wall of the debris discharge box connected to the debris filter box, and the debris hole is communicated with the upper surface of the debris filter plate;

[0022] A push plate, the push plate is horizontally slidably arranged in the filter box and the bottom of the push plate contacts the filter plate;

[0023] A driving member is provided on the filter box and is used for driving the push plate to move.

[0024] By adopting the above technical solution, after the filter plate receives the water sprayed from the spray hanger, the impurities in the water are filtered out on the filter plate, and the water flows through the filter holes to the bottom of the discharge box for collection. When a lot of impurities accumulate on the filter plate, the drive member starts to drive the push plate to move, and the push plate moves to push the impurities on the filter plate into the discharge holes. The discharge box collects the impurities that fall out of the discharge holes, thereby completing the cleaning of the impurities accumulated in the filter box.

[0025] Optionally, the driving member includes:

[0026] A driving screw, the driving screw being rotatably mounted on the filter box and being threadedly connected to the push plate;

[0027] A drive motor is provided on the dust filter box and an output shaft of the drive motor is connected to the drive screw.

[0028] By adopting the above technical solution, the driving motor is started to drive the driving screw to rotate, and the driving screw rotates to drive the push plate to move, thereby realizing the movement of the push plate by controlling the driving motor.

[0029] Optionally, the water return component includes:

[0030] A return pipe, one end of which is connected to the bottom of the filter box and communicates with the interior of the filter box, and the other end of which is communicated with the spray pipe;

[0031] A water pump is provided on the return pipe and is used to extract water from the bottom of the filter box.

[0032] By adopting the above technical solution, when a large amount of water accumulates at the bottom of the filter box, the water pump starts to extract the water accumulated at the bottom of the filter box. The water is pumped into the return pipe by the water pump and guided back to the spray pipe for subsequent spraying, thereby realizing the reuse of water and reducing the consumption and waste of water resources.

[0033] Optionally, a horizontal sliding hole is opened on the side wall of the debris discharge box, and a collecting frame is slidably installed on the debris discharge box. The collecting frame is located in the sliding hole, and a handle is provided on the outer side wall of the collecting frame.

[0034] By adopting the above technical solution, a collecting frame is slidably installed on the impurity discharge box, and the collecting frame collects impurities that fall into the impurity discharge box. The collecting frame can be taken out from the impurity discharge box by pulling the handle, and then the impurities in the collecting frame are dumped, thereby completing the centralized processing of impurities.

[0035] In summary, this application includes at least one of the following beneficial technical effects:

[0036] 1. The fan is started to extract air from the suction hood through the suction pipe. The suction hood guides the exhaust gas generated by the printing machine body and introduces the exhaust gas into the suction pipe. The filtering mechanism removes solid particulate impurities in the exhaust gas. The exhaust gas after impurities are removed is passed to the subsequent exhaust gas treatment equipment for centralized treatment, thereby completing the treatment of the exhaust gas generated by the printing machine body during operation and reducing the probability of exhaust gas drifting in the working environment causing harm to the environment and human health.

[0037] 2. The driving motor is started to drive the driving screw to rotate, and the driving screw rotates to drive the push plate to move, thereby realizing the movement of the push plate by controlling the driving motor;

[0038] 3. By sliding the collection frame on the discharge box, the collection frame collects the impurities that fall into the discharge box. By pulling the handle, the collection frame can be taken out from the discharge box, and then the impurities in the collection frame can be dumped, thereby completing the centralized treatment of impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the three-dimensional structure of this application;

[0040] Figure 2 is a schematic structural diagram of the air intake device in the present application, wherein the side wall of the filter box is cut away;

[0041] Figure 3 It is a structural schematic diagram of the impurity discharge assembly and the return water assembly in this application, in which the side wall of the filter box and the side wall of the impurity discharge box are cross-sectionally viewed.

[0042] Figure numerals: 1, frame; 11, printing machine body; 12, air vent; 13, debris hole; 14, sliding hole; 15, collecting frame; 16, handle; 2, suction device; 21, suction hood; 22, suction pipe; 23, fan; 24, debris filtering mechanism; 25, debris filtering box; 26, spray pipe; 27, debris discharge component; 28, return water component; 31, debris filter plate; 32, debris discharge box; 33, push plate; 34, driving part; 35, driving screw; 36, driving motor; 37, return water pipe; 38, water pump. DETAILED DESCRIPTION

[0043] The following is combined with Figure 1 -Attached Figure 3 This application is described in further detail.

[0044] The embodiment of the present application discloses a normal pressure printing machine that saves energy and reduces emissions.

[0045] Reference Figure 1The energy-saving and emission-reducing normal-pressure printing machine includes a frame 1 and a printing machine body 11 fixedly mounted on the frame 1. A plurality of vents 12 are formed on the upper surface of the printing machine body 11, through which exhaust gas generated during printing is discharged from the printing machine body 11. The frame 1 is provided with an air intake device 2 for absorbing and treating the exhaust gas discharged from the vents 12.

[0046] Reference Figure 1 and Figure 2 The air intake device 2 includes an air intake hood 21, an air intake pipe 22, a fan 23 and a filtering mechanism 24. The air intake hood 21 is fixedly mounted on the frame 1 above the air vent 12. The air intake pipe 22 is fixedly mounted on the frame 1, one end of the air intake pipe 22 is connected to the upper surface of the air intake hood 21 and is in communication with the interior of the air intake hood 21, and the other end of the air intake pipe 22 is connected to the exhaust gas treatment equipment. The fan 23 is fixedly mounted on the air intake pipe 22 and is used to exhaust air from the air intake hood 21. The filtering mechanism 24 is provided on the air intake pipe 22 and is used to filter foreign particles in the exhaust gas drawn into the fan 23.

[0047] Reference Figure 1 and Figure 2 The fan 23 is started to exhaust the air from the suction hood 21 through the suction pipe 22. The suction hood 21 guides the exhaust gas generated by the printing machine body 11 and introduces the exhaust gas into the suction pipe 22. The filtering mechanism 24 removes solid particulate impurities in the exhaust gas. The exhaust gas after impurities are removed is passed into the subsequent exhaust gas treatment equipment for centralized treatment, thereby completing the treatment of the exhaust gas generated by the printing machine body 11 when it is working, and reducing the probability of the exhaust gas floating in the working environment causing harm to the environment and human health.

[0048] Reference Figure 1 and Figure 2 The impurity filtering mechanism 24 includes a filter box 25, a spray pipe 26, an impurity discharge assembly 27 and a water return assembly 28. The filter box 25 is fixedly mounted on the intake pipe 22 between the intake hood 21 and the fan 23. The spray pipe 26 is fixedly mounted on the top of the filter box 25. One end of the spray pipe 26 is connected to a water source, and the other end of the spray pipe 26 extends vertically downward into the filter box 25. After the intake pipe 22 passes the exhaust gas into the filter box 25, water is passed through the spray pipe 26, and the spray pipe 26 sprays the exhaust gas, spraying the impurity particles in the exhaust gas onto the bottom of the filter box 25.

[0049] Reference Figure 2 and Figure 3The impurity discharge component 27 is arranged on the filter box 25 and is used to discharge impurities accumulated at the bottom of the filter box 25. The impurity discharge component 27 includes a filter plate 31, a discharge box 32, a push plate 33 and a drive member 34. The filter plate 31 is fixedly mounted on the inner wall of the filter box 25. The filter plate 31 receives the water sprayed from the spray pipe 26. A number of filter holes for only water to flow through are evenly distributed on the filter plate 31. The impurity discharge box 32 is fixedly mounted on the outer wall of the filter box 25. A through hole 13 communicating with the interior of the filter box 25 is provided on the side wall on which the impurity discharge box 32 is connected to the filter box 25. The through hole 13 is connected to the upper surface of the filter plate 31.

[0050] Reference Figure 2 and Figure 3 A horizontal sliding hole 14 is provided on the side wall of the discharge box 32 away from the filter box 25. A collecting frame 15 is slidingly installed on the discharge box 32. The collecting frame 15 is located in the sliding hole 14. A handle 16 is fixedly installed on the outer side wall of the collecting frame 15 away from the filter box 25.

[0051] Reference Figure 2 and Figure 3 The push plate 33 is mounted horizontally and slidingly within the filter box 25, with its bottom abutting against the upper surface of the filter plate 31. A drive member 34 is disposed on the filter box 25 and is used to drive the push plate 33 to move. The drive member 34 includes a drive screw 35 and a drive motor 36. The drive screw 35 is rotatably mounted on the inner wall of the filter box 25 and is arranged in a horizontal position. The drive screw 35 is threadedly connected to the push plate 33. The drive motor 36 is fixedly mounted on the outer wall of the filter box 25, and its output shaft is connected to the drive screw 35.

[0052] Reference Figure 2 and Figure 3 The driving motor 36 is started to drive the driving screw 35 to rotate, and the driving screw 35 rotates to drive the push plate 33 to move. The push plate 33 moves to push the impurities on the filter plate 31 into the impurity passing hole 13. The collecting frame 15 collects the impurities that fall into the impurity discharge box 32 through the impurity passing hole 13. The collecting frame 15 can be taken out of the impurity discharge box 32 by pulling the handle 16, and then the impurities in the collecting frame 15 are dumped, thereby completing the centralized processing of impurities.

[0053] Reference Figure 2 and Figure 3 The return water assembly 28 is mounted on the filter box 25 and is used to recycle the water accumulated in the filter box 25. The return water assembly 28 includes a return water pipe 37 and a pump 38. One end of the return water pipe 37 is connected to the bottom of the filter box 25 and communicates with the interior of the filter box 25. The other end of the return water pipe 37 is connected to the spray pipe 26. The pump 38 is fixedly mounted on the return water pipe 37 and is used to extract the water from the bottom of the filter box 25.

[0054] Reference Figure 3 When a large amount of water accumulates at the bottom of the filter box 25, the water pump 38 starts to extract the water accumulated at the bottom of the filter box 25. The water is pumped into the return pipe 37 by the water pump 38 and guided back to the spray pipe 26 for subsequent spraying, thereby realizing the reuse of the water and reducing the consumption and waste of water resources.

[0055] The working principle of the embodiment of this application is as follows:

[0056] The fan 23 is started to exhaust air from the suction hood 21 through the suction pipe 22. The suction hood 21 guides the exhaust gas generated by the printing machine body 11 and introduces the exhaust gas into the suction pipe 22. When the exhaust gas in the suction pipe 22 passes through the filter box 25, the spray pipe 26 sprays the exhaust gas to remove impurities in the exhaust gas. The exhaust gas after impurities are removed enters the subsequent exhaust gas treatment equipment for treatment, thereby completing the treatment of the exhaust gas generated when the printing machine body 11 is working, and reducing the probability of the exhaust gas floating in the working environment causing harm to the environment and human health.

[0057] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A normal pressure printing machine with energy saving and emission reduction, characterized by: The invention comprises a frame (1) and a printing machine body (11) arranged on the frame (1), wherein a plurality of vents (12) are provided on the printing machine body (11), and an air suction device (2) for absorbing and treating waste gas discharged from the vents (12) is provided on the frame (1), wherein the air suction device (2) comprises: An air suction hood (21), the air suction hood (21) is arranged on the frame (1) and located above the vent hole (12); An air intake pipe (22), the air intake pipe (22) being arranged on the frame (1), one end of the air intake pipe (22) being connected to the air intake hood (21), and the other end of the air intake pipe (22) being connected to the exhaust gas treatment equipment; a fan (23), the fan (23) being arranged on the suction pipe (22) and being used for extracting air from the suction hood (21); A filtering mechanism (24) is provided on the air intake pipe (22) and is used for filtering foreign particles in the exhaust gas drawn into the fan (23).

2. The energy-saving and emission-reducing normal pressure printing machine according to claim 1, characterized in that: The impurity filtering mechanism (24) comprises: A dust filter box (25), the dust filter box (25) is arranged on the air intake pipe (22), the air intake pipe (22) is communicated with the interior of the dust filter box (25), and the dust filter box (25) is located between the air intake hood (21) and the fan (23); A spray pipe (26), wherein the spray pipe (26) is arranged on the filter box (25), one end of the spray pipe (26) is connected to a water source, and the other end of the spray pipe (26) extends vertically downward into the filter box (25); a debris discharge assembly (27), the debris discharge assembly (27) being arranged on the debris filter box (25) and being used to discharge the debris accumulated at the bottom of the debris filter box (25); A water return assembly (28) is provided on the filter box (25) and is used for reusing the water accumulated in the filter box (25).

3. The energy-saving and emission-reducing normal pressure printing machine according to claim 2, characterized in that: The impurity removal component (27) comprises: A debris filter plate (31), the debris filter plate (31) is arranged in the debris filter box (25), the debris filter plate (31) receives the water sprayed from the spray pipe (26), and a plurality of debris filter holes are evenly distributed on the debris filter plate (31) for only allowing water to flow through; A debris discharge box (32) is provided on the debris filter box (25), and a debris hole (13) communicating with the interior of the debris filter box (25) is provided on a side wall of the debris discharge box (32) connected to the debris filter box (25), and the debris hole (13) is communicated with the upper surface of the debris filter plate (31); A push plate (33) is horizontally slidably disposed in the filter box (25) and has its bottom in contact with the filter plate (31); A driving member (34) is provided on the dust filter box (25) and is used to drive the push plate (33) to move.

4. The energy-saving and emission-reducing normal pressure printing machine according to claim 3, characterized in that: The driving member (34) comprises: A driving screw rod (35) is rotatably mounted on the filter box (25) and is threadably connected to the push plate (33); A driving motor (36) is provided on the dust filter box (25) and an output shaft of the driving motor (36) is connected to the driving screw rod (35).

5. The energy-saving and emission-reducing normal pressure printing machine according to claim 2, characterized in that: The water return assembly (28) comprises: A water return pipe (37), one end of which is connected to the bottom of the filter box (25) and communicates with the interior of the filter box (25), and the other end of which is communicated with the spray pipe (26); A water pump (38) is provided on the water return pipe (37) and is used to extract water from the bottom of the filter box (25).

6. The energy-saving and emission-reducing normal pressure printing machine according to claim 3, characterized in that: A horizontal sliding hole (14) is provided on the side wall of the miscellaneous material discharging box (32), a collecting frame (15) is slidingly mounted on the miscellaneous material discharging box (32), the collecting frame (15) is located in the sliding hole (14), and a handle (16) is provided on the outer side wall of the collecting frame (15).

Citation Information

Patent Citations

  • Printing machine

    CN207105849U