Book cover bending press
By designing a book cover bending machine and using automatic bending technology, the problems of low efficiency and high cost of manual bending are solved, achieving efficient and low-cost book cover bending and ensuring consistency of product quality.
Patent Information
- Application Number
- CN202422790848.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In the prior art, manual bending of book covers has the problems of low production efficiency and high cost, and the non-uniform manual bending angles lead to unstable product quality.
A book cover bending machine is designed, which adopts a combination structure of a first pressing roller, a second pressing roller and a third pressing roller. Automatic bending is achieved through a driving mechanism, and the bending amplitude is adjusted through an adjusting mechanism to reduce manual intervention.
It improves production efficiency, reduces production costs, and ensures the consistency and accuracy of product quality.
Smart Images

Figure CN223395956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of book cover bending equipment, in particular to a book cover bending machine. Background Art
[0002] A hardcover book is a book that is meticulously bound. Hardcovers typically use cardboard as the cover, a decorative, hardcover. Compared to paperbacks, hardcovers offer advantages in precision, aesthetic appeal, durability, and ease of storage. However, the process of hardcovering involves gluing the cover to the book. Because the sides of the cover tend to warp, this creates an unsightly appearance when glued to the book and affects the accuracy of the fit. Therefore, manual bending of the cover is often employed to prevent it from warping outward.
[0003] However, there are the following problems with manual bending: 1. During manual bending, there are certain requirements for the bending amplitude, so workers need to be trained. Both sides of the book cover need to be curled and then released during bending. This process takes a lot of time, resulting in reduced production efficiency; 2. Since the manual bending angles are not uniform, unskilled workers often make the bending amplitude too large, causing the book cover to get stuck in the machine when it is pasted to the book, resulting in increased costs. Utility Model Content
[0004] The utility model aims to solve the deficiencies in the prior art and provides a book cover bending machine, which can quickly bend book covers with an appropriate bending amplitude, thereby solving the problems of low production efficiency and high production costs.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A book cover bending machine comprises a frame, a feed plate and a receiving plate, wherein brackets are provided on both sides of the frame, and a first pressing roller, a second pressing roller and a third pressing roller are rotatably provided between the brackets, the first pressing roller is located between the second pressing roller and the third pressing roller, and the first pressing roller is located on the upper side of the center line connecting the second pressing roller and the third pressing roller, the lower surface of the first pressing roller is lower than the upper surface of the second pressing roller and the third pressing roller, and a bending channel is formed between the first pressing roller, the second pressing roller and the third pressing roller, and the frame is also provided with a driving mechanism for driving the first pressing roller, the second pressing roller and the third pressing roller to rotate; by setting the tangent line of the lower surface of the first pressing roller lower than the line connecting the tangent lines of the upper surfaces of the second pressing roller and the third pressing roller, and setting a driving mechanism, the equipment can be used to bend the book cover, reducing labor, and at the same time, the bending amplitude appropriately meets the needs, ensuring product quality, and improving efficiency, thereby solving the problems of low production efficiency and high production cost.
[0007] As a preferred solution, the driving mechanism includes a motor, and the first pressure roller, the second pressure roller and the third pressure roller are respectively provided with a first driven wheel, a second driven wheel and a third driven wheel, and the motor is connected to the first driven wheel, the second driven wheel and the third driven wheel through a synchronous belt or chain drive.
[0008] As a preferred solution, the bracket is further provided with a plurality of guide wheels, and the synchronous belt or chain is wound around the first driven wheel, the second driven wheel, the third driven wheel and the guide wheels.
[0009] As a preferred solution, the second pressing roller and the third pressing roller have the same rotation direction, and the second pressing roller and the first pressing roller have opposite rotation directions.
[0010] As a preferred solution, the bracket has a mounting position, a mounting block that can move up and down is provided in the mounting position, the first pressure roller is installed on the mounting block, and the bracket is also provided with an adjustment mechanism for driving the mounting block to move up and down.
[0011] As a preferred solution, the adjustment mechanism includes a worm, which is axially parallel to the first pressure roller. A handwheel is provided at one end of the worm, a screw is provided at the upper end of the mounting block, a turbine is provided on the screw, and the turbine and worm are engaged with each other.
[0012] As a preferred solution, a first mounting rod is provided on the bracket, and the receiving plate is rotatably mounted on the frame via the first mounting rod.
[0013] As a preferred solution, the lower side of the material receiving plate is also rotatably connected to a support plate that can adjust the inclination angle of the material receiving plate. A second mounting rod is provided on the frame. The support plate is provided with several mounting grooves corresponding to the second mounting rod along its length direction at one end away from the material receiving plate. During installation, the second mounting rod is inserted into the mounting groove.
[0014] As a preferred solution, a limiting plate is provided at one end of the material receiving plate away from the bracket.
[0015] As a preferred solution, a step is provided on one side of the bracket, and the feed plate is installed on the step.
[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, by arranging the first pressing roller between the second pressing roller and the third pressing roller, and the first pressing roller is located on the upper side of the center line of the second pressing roller and the third pressing roller, the lower surface of the first pressing roller is lower than the upper surfaces of the second pressing roller and the third pressing roller, and a driving mechanism is provided, the equipment can be used to bend the book cover, reducing labor, and at the same time, the bending amplitude appropriately meets the needs, which can avoid errors caused by labor, ensure product quality, reduce losses caused by labor, reduce production costs, and improve production efficiency.
[0017] In order to more clearly illustrate the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the assembly structure of an embodiment of the utility model from a first viewing angle;
[0019] Figure 2 This is a schematic diagram of the assembly structure of the embodiment of the utility model from a second viewing angle;
[0020] Figure 3 yes Figure 2 A schematic diagram of the structure at center A;
[0021] Figure 4 This is a schematic diagram of the assembly structure of the embodiment of the utility model from a third viewing angle;
[0022] Figure 5 yes Figure 4 A magnified schematic diagram of the structure at point B in the middle;
[0023] Figure 6 It is a side view of the first pressing roller, the second pressing roller and the third pressing roller of the embodiment of the present utility model.
[0024] Description of the accompanying drawings:
[0025] 10-frame; 11-feed plate; 12-receiving plate; 13-limiting plate; 14-first mounting rod; 15-support plate; 16-mounting slot; 17-second mounting rod; 18-motor; 19-synchronous belt;
[0026] 20-bracket; 21-first pressure roller; 211-first driven wheel; 22-second pressure roller; 221-second driven wheel; 23-third pressure roller; 231-third driven wheel; 24-guide wheel; 25-mounting position; 26-mounting block; 261-screw; 262-turbine; 27-handwheel; 271-worm. DETAILED DESCRIPTION
[0027] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0029] like Figure 1-6 As shown, the utility model discloses a book cover bending machine, a book cover bending machine includes a frame 10, a feeding plate 11 and a receiving plate 12, and brackets 20 are provided on both sides of the frame 10, and a first pressing roller 21, a second pressing roller 22 and a third pressing roller 23 are rotatably provided between the brackets 20, the first pressing roller 21 is located between the second pressing roller 22 and the third pressing roller 23, and the first pressing roller 21 is located on the upper side of the center line of the second pressing roller 22 and the third pressing roller 23, the lower surface of the first pressing roller 21 is lower than the upper surface of the second pressing roller 22 and the third pressing roller 23, and a bending channel is formed between the first pressing roller 21, the second pressing roller 22 and the third pressing roller 23, and the frame 10 is also provided with a driving mechanism for driving the first pressing roller 21, the second pressing roller 22 and the third pressing roller 23 to rotate; the driving mechanism includes a motor, and the first pressing roller 21, the second pressing roller 22 and the third pressing roller 23 are respectively provided with a first driven wheel 211, a second driven wheel 212 and a second driven wheel 213. The driven wheel 221 and the third driven wheel 231, the motor assembly is connected to the first driven wheel 211, the second driven wheel 221 and the third driven wheel 231 through a synchronous belt or chain drive; the bracket 20 is also provided with a plurality of guide wheels 24, and the synchronous belt or chain 19 is wound around the first driven wheel 211, the second driven wheel 221, the third driven wheel 231 and the guide wheel 24; the second pressure roller 22 and the third pressure roller 23 have the same rotation direction, and the second pressure roller 22 and the first pressure roller 21 have opposite rotation directions; by setting the guide wheel 24, the winding angle of the synchronous belt or chain 19 is changed to achieve better transmission; by setting the lower surface of the first pressure roller 21 to be lower than the upper surface of the second pressure roller 22 and the third pressure roller 23, and setting a driving mechanism, the equipment can be used to bend the book cover, reducing labor, and at the same time, the bending amplitude appropriately meets the needs, ensuring product quality, and improving efficiency, solving the problems of low production efficiency and high production cost.
[0030] In the present invention, a synchronous wheel is further provided on the frame. The output end of the motor 18 is driven and connected to the synchronous wheel through a synchronous belt or chain 19. The synchronous wheel drives the first driven wheel 211, the second driven wheel 221, the third driven wheel 231 and the guide wheel 24 through the synchronous belt or chain. This structure is a transmission structure commonly used by technicians in this field and will not be repeated here.
[0031] The bracket 20 has a mounting position 25, and a mounting block 26 that can move up and down is provided in the mounting position 25. The first pressure roller 21 is mounted on the mounting block 26, and the bracket 20 is also provided with an adjustment mechanism that drives the mounting block 26 to move up and down; the adjustment mechanism includes a worm 271, and the worm 271 is axially parallel to the first pressure roller 21. A handwheel 27 is provided at one end of the worm 271, and a screw rod 261 is provided at the upper end of the mounting block 26, and a turbine 262 is provided on the screw rod 261. The turbine 262 and the worm 271 are engaged with each other; the worm 271 is driven to rotate by rotating the handwheel, so that the turbine 262 rotates and drives the mounting block 26 to move up and down, thereby controlling the up and down movement of the first pressure roller 21, controlling the distance between the first pressure roller 21, the second pressure roller 22, and the third pressure roller 23, and adjusting the bending amplitude.
[0032] The bracket 20 is provided with a first mounting rod 14, and the material receiving plate 12 can be rotatably mounted on the frame 10 through the first mounting rod 14; the lower side of the material receiving plate 12 is also rotatably connected to a support plate 15 whose inclination angle of the material receiving plate 12 can be adjusted; a second mounting rod 17 is provided on the frame 10, and the support plate 15 is provided with a plurality of mounting grooves 16 corresponding to the second mounting rod 17 along its length direction at one end away from the material receiving plate 12. During installation, the second mounting rod 17 is snapped into the mounting groove 16; by snapping the mounting grooves 16 at different positions onto the second mounting rod 17, the inclination angle of the material receiving plate 12 can be adjusted to achieve better material receiving.
[0033] It should be understood that in order for the mounting groove 16 to be better engaged in the second mounting rod 17 , the mounting groove 16 opens downward.
[0034] The end of the receiving plate 12 away from the bracket 20 is provided with a limiting plate 13; by providing the limiting plate 13, the book covers can be placed to fall directly out of the receiving plate 12, thereby achieving better collection.
[0035] A step 201 is provided on one side of the bracket 10, and the feed plate 11 is installed on the step 201; by arranging the feed plate 11 on the bracket 20, the feeding of book covers can be facilitated and the feeding efficiency can be improved.
[0036] The method of using the present invention is as follows: place the book cover on the feeding plate 11 and push it directly into the bending channel. After the book cover is bent through the bending channel, it directly enters the receiving plate 12 to complete the bending operation; the hand wheel can be turned to adjust the distance between the first pressing roller 21, the second pressing roller 22, and the third pressing roller 23, thereby adjusting the bending amplitude; the inclination angle of the receiving plate 12 can be adjusted through the support plate 15 to achieve better material connection.
[0037] To sum up, the utility model sets the first pressing roller 21 between the second pressing roller 22 and the third pressing roller 23, and the first pressing roller 21 is located on the upper side of the center line of the second pressing roller 22 and the third pressing roller 23, and the lower surface of the first pressing roller 21 is lower than the upper surface of the second pressing roller 22 and the third pressing roller 23, and a driving mechanism is provided. The equipment can be used to bend the book cover to reduce labor. At the same time, the bending amplitude appropriately meets the needs, which can avoid errors caused by human labor, ensure product quality, reduce losses caused by human labor, reduce production costs, and improve production efficiency.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made to the above embodiments based on the technical practice of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A book cover bending machine, characterized by: The present invention comprises a frame, a feeding plate and a receiving plate, wherein brackets are provided on both sides of the frame, and a first pressing roller, a second pressing roller and a third pressing roller are rotatably provided between the brackets, the first pressing roller is located between the second pressing roller and the third pressing roller, and the first pressing roller is located on the upper side of the center line connecting the second pressing roller and the third pressing roller, the lower surface of the first pressing roller is lower than the upper surface of the second pressing roller and the third pressing roller, and a bending channel is formed between the first pressing roller, the second pressing roller and the third pressing roller, and the frame is also provided with a driving mechanism for driving the first pressing roller, the second pressing roller and the third pressing roller to rotate.
2. A book cover bending machine according to claim 1, characterized in that: The driving mechanism includes a motor, and the first pressure roller, the second pressure roller and the third pressure roller are respectively provided with a first driven wheel, a second driven wheel and a third driven wheel. The motor is connected to the first driven wheel, the second driven wheel and the third driven wheel through a synchronous belt or a chain drive.
3. A book cover bending machine according to claim 2, characterized in that: The bracket is also provided with a plurality of guide wheels, and the synchronous belt or chain is wound around the first driven wheel, the second driven wheel, the third driven wheel and the guide wheels.
4. A book cover bending machine according to claim 3, characterized in that: The second pressing roller and the third pressing roller rotate in the same direction, and the second pressing roller and the first pressing roller rotate in opposite directions.
5. The book cover bending machine according to claim 1, characterized in that: The bracket is provided with a mounting position, in which a mounting block which can move up and down is provided. The first pressing roller is mounted on the mounting block. The bracket is also provided with an adjusting mechanism which drives the mounting block to move up and down.
6. The book cover bending machine according to claim 5, characterized in that: The adjustment mechanism includes a worm, which is parallel to the axial direction of the first pressure roller. A hand wheel is provided at one end of the worm, and a screw is provided at the upper end of the mounting block. A turbine is provided on the screw, and the turbine and the worm are engaged with each other.
7. The book cover bending machine according to claim 1, characterized in that: The bracket is provided with a first mounting rod, and the material receiving plate is rotatably mounted on the frame through the first mounting rod.
8. The book cover bending machine according to claim 7, characterized in that: The lower side of the material receiving plate is also rotatably connected to a support plate that can adjust the inclination angle of the material receiving plate. A second mounting rod is provided on the frame. The support plate is away from the material receiving plate and has a plurality of mounting grooves corresponding to the second mounting rod along its length direction. During installation, the second mounting rod is stuck in the mounting groove.
9. The book cover bending machine according to claim 8, characterized in that: A limiting plate is provided at one end of the material receiving plate away from the bracket.
10. The book cover bending machine according to claim 1, characterized in that: A step is provided on one side of the bracket, and the feed plate is installed on the step.