LNG (liquefied natural gas) cylinder bracket and vehicle with same
By using reinforcing ribs in the LNG cylinder bracket and connecting it with the support plate fasteners to form a three-dimensional reinforced structure, the problems of welding complexity and consistency are solved, the load-bearing capacity and production efficiency are improved, and the reliability of cylinder installation and the convenience of maintenance are enhanced.
Patent Information
- Application Number
- CN202422156917.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The welding process of existing LNG cylinder brackets is complicated, with low production efficiency, poor weld consistency, insufficient load-bearing capacity, and easy occurrence of weld cracking and deformation, which affects the reliability of cylinder installation.
The LNG cylinder bracket design uses reinforcement ribs and support plates connected by fasteners to reduce welding, increase structural reinforcement flanges, form a three-dimensional reinforcement structure, and use fasteners to achieve precise positioning and detachable functions.
It improves product consistency and load-bearing capacity, simplifies processing procedures, reduces the risk of welding defects, and enhances the stability of gas cylinder installation and the convenience of maintenance.
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Figure CN223396051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicles, in particular to an LNG gas cylinder bracket and a vehicle with the bracket. Background Art
[0002] In related art, LNG cylinders are mounted on the vehicle frame behind the cab via LNG cylinder brackets. These brackets are connected by welding, a complex process that requires improved production efficiency. Furthermore, the LNG cylinder brackets require multiple external reinforcement plates for welding, resulting in numerous welds and poor welding process consistency. The external reinforcement plates also have poor load-bearing capacity, which can easily cause weld cracking and deformation when the vehicle is traveling in poor road conditions, compromising the reliability of the cylinder installation. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems in the prior art. To this end, one purpose of the present invention is to provide an LNG cylinder bracket having advantages such as strong load-bearing capacity, high product consistency, and reduced processing steps.
[0004] The utility model also provides a vehicle with an LNG gas cylinder bracket.
[0005] To achieve the above-mentioned purpose, according to an embodiment of the first aspect of the present utility model, an LNG cylinder bracket is proposed, the LNG cylinder bracket comprising: a support frame, the support frame comprising a first support plate and a second support plate, the first support plate and the second support plate are both vertically arranged and spaced apart from each other, the tops of the first support plate and the second support plate are both constructed with a gas cylinder upper mounting portion, the support frame is constructed with a receiving hole passing through the first support plate and the second support plate below the upper mounting portion, the first support plate and the second support plate are constructed with a gas cylinder lower mounting portion at the bottom of the receiving hole; reinforcing ribs, the reinforcing ribs are located on both sides of the support frame and are installed on the first support plate and the second support plate by fasteners, the edges of the reinforcing ribs are constructed with reinforcing flanges folded toward the inside of the support frame.
[0006] According to the embodiment of the utility model, the LNG cylinder bracket plays a structural reinforcement role between the first and second support plates by providing reinforcing ribs. The reinforcing ribs are installed with the first and second support plates by fasteners. The first and second support plates and the reinforcing ribs only need to align the holes of the fasteners to ensure accurate assembly. Compared with the welding process, the assembly accuracy is improved. For example, during mass production, the fastener installation holes of each reinforcing rib and the first and second support plates are determined in advance, and the product consistency is better. The use of fasteners to install the reinforcing ribs with the first and second support plates is easy to operate, simple to assemble, and reduces the number of processing steps. There is no need to set up an additional reinforcing connecting plate structure for welding, which avoids insufficient strength of the reinforcing connecting plate, eliminates welding defects, and reduces the risk of insufficient stress strength of the LNG cylinder bracket. In addition, the reinforcing ribs are formed into a three-dimensional reinforcing structure by constructing a reinforcing flange that folds into the interior of the support frame, which has a stronger load-bearing capacity, and the reinforcing flange does not occupy space outside the support frame. The reinforcement ribs are also made detachable by being installed with fasteners. For example, when inspecting the gas cylinder, the reinforcement ribs can be disassembled to facilitate avoidance inspection.
[0007] Therefore, the LNG cylinder bracket according to the embodiment of the present invention has the advantages of strong load-bearing capacity, high product consistency, and reduced processing steps.
[0008] According to some specific embodiments of the present invention, both sides of the first support plate and both sides of the second support plate are constructed with installation folds folded in directions opposite to each other, and the reinforcing ribs are installed on the installation folds through fasteners.
[0009] Furthermore, the LNG cylinder support further includes: a connecting beam, both ends of which are respectively mounted on the mounting flange of the first support plate and the mounting flange of the second support plate through fasteners.
[0010] According to some specific embodiments of the present invention, the reinforcing rib is configured in an "X" shape and has a first upper connecting arm and a first lower connecting arm, a second upper connecting arm and a second lower connecting arm, the first upper connecting arm and the first lower connecting arm are installed on the first support plate through fasteners, and the second upper connecting arm and the second lower connecting arm are installed on the second support plate through fasteners.
[0011] Furthermore, transition chamfers are formed at the connections between the first upper connecting arm, the first lower connecting arm, the second upper connecting arm and the second lower connecting arm.
[0012] According to some specific embodiments of the present invention, there are multiple reinforcing ribs, and the multiple reinforcing ribs are arranged in a vertical direction.
[0013] According to some specific embodiments of the present invention, the gas cylinder upper mounting portion and the gas cylinder lower mounting portion both include a support plate, and the support plate is configured as an arc-shaped plate adapted to the outer contour of the gas cylinder.
[0014] Furthermore, the support plate extends toward the outside of the support frame and exceeds the outer side surfaces of the first support plate and the second support plate.
[0015] According to some specific embodiments of the present utility model, the upper mounting part of the gas cylinder and the lower mounting part of the gas cylinder also include: a cuff connection block, which is connected to both ends of the support plate and is suitable for fixing the cuff, and the cuff connection block is connected to the outer side surface of the first support plate or the second support plate.
[0016] According to some specific embodiments of the present invention, the gas cylinder upper mounting portion and the gas cylinder lower mounting portion both further include:
[0017] The cuff connection block is connected to both ends of the support plate and is suitable for fixing the cuff, and the cuff connection block is connected to the outer side surface of the first support plate or the second support plate.
[0018] According to an embodiment of the second aspect of the present utility model, a vehicle is provided, comprising: the LNG cylinder bracket according to the above embodiment of the present utility model.
[0019] The vehicle according to the embodiment of the present invention has the advantages of strong load-bearing capacity, high product consistency, and reduced processing steps by utilizing the LNG cylinder bracket according to the above embodiment of the present invention.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0022] Figure 1 This is a structural diagram of an LNG cylinder bracket installed with a cylinder according to an embodiment of the utility model;
[0023] Figure 2 This is a schematic structural diagram of an LNG cylinder bracket according to an embodiment of the present invention;
[0024] Figure 3 This is a schematic structural diagram of the reinforcement ribs of the LNG cylinder support according to an embodiment of the present utility model;
[0025] Reference numerals:
[0026] LNG cylinder bracket 1, support frame 100, first support plate 110, second support plate 120, cylinder upper mounting portion 11,
[0027] Gas cylinder lower mounting portion 12, receiving hole 101, reinforcing rib 200, reinforcing flange 210, mounting fold 111,
[0028] Connecting beam 130, first upper connecting arm 21, first lower connecting arm 22, second upper connecting arm 23,
[0029] The second lower connecting arm 24 , the transition chamfer 25 , the support plate 140 , the band connecting block 150 , the gas cylinder 2 , and the band 3 . DETAILED DESCRIPTION
[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0031] In the description of the present invention, "first feature" and "second feature" may include one or more such features.
[0032] In the description of the present invention, “plurality” means two or more.
[0033] In the description of the present invention, a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact via another feature therebetween.
[0034] In the description of the present invention, a first feature “above”, “above” and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
[0035] The following describes an LNG cylinder bracket 1 according to an embodiment of the present invention with reference to the accompanying drawings.
[0036] like Figure 1-Figure 3As shown, the LNG cylinder support 1 according to an embodiment of the present invention includes: a support frame 100 and a reinforcing rib 200. The support frame 100 includes a first support plate 110 and a second support plate 120. The first support plate 110 and the second support plate 120 are both vertically arranged and spaced apart from each other. The tops of the first support plate 110 and the second support plate 120 are each configured with a gas cylinder upper mounting portion 11. The support frame 100 has a receiving hole 101 below the upper mounting portion that passes through the first and second support plates 110 and 120. The first and second support plates 110 and 120 have a gas cylinder lower mounting portion 12 at the bottom of the receiving hole 101. The reinforcing rib 200 is located on both sides of the support frame 100 and is mounted to the first and second support plates 110 and 120 by fasteners. The edges of the reinforcing rib 200 are configured with reinforcing flanges 210 that fold inwardly of the support frame 100.
[0037] For example, the LNG cylinder bracket 1 is specifically a double LNG cylinder bracket, which is used to install LNG cylinders on gas tractors. The upper cylinder mounting portion 11 and the lower cylinder mounting portion 12 are respectively mounted with LNG cylinders. The first support plate 110 and the second support plate 120 are arranged parallel to each other. In addition to being connected by the reinforcing ribs 200, the first support plate 110 and the second support plate 120 can also be provided with a connecting beam 130, a connecting plate and other structures to form a support frame 100. The support frame 100 is constructed as a rectangular parallelepiped structure, in which one cylinder 2 is placed on top of the upper cylinder mounting portion 11 and fixed, and the other cylinder 2 is placed on top of the lower cylinder mounting portion 12 and fixed. The upper cylinder mounting portion 11 mounts the cylinder 2 on top of the LNG cylinder bracket 1, and the cylinder 2 mounted on the lower cylinder mounting portion 12 passes through the receiving hole 101 and is partially accommodated inside the support frame 100.
[0038] According to the LNG cylinder bracket 1 of the embodiment of the present invention, the reinforcement rib 200 is provided to play a structural reinforcement role between the first support plate 110 and the second support plate 120. The reinforcement rib 200 is installed with the first support plate 110 and the second support plate 120 by fasteners. The first support plate 110 and the second support plate 120 and the reinforcement rib 200 only need to align the holes of the fasteners to ensure accurate assembly. Compared with the welding process, the assembly accuracy is improved. For example, during mass production, the fastener installation hole positions of each reinforcement rib 200 and the first support plate 110 and the second support plate 120 are determined in advance, and the product consistency is better. The use of fasteners to install the reinforcement rib 200 and the first support plate 110 and the second support plate 120 is easy to operate, simple to assemble, and reduces the number of processing steps. There is no need to set up an additional reinforcement connecting plate structure for welding, which avoids insufficient strength of the reinforcement connecting plate, eliminates welding defects, and reduces the risk of insufficient force strength of the LNG cylinder bracket 1. Furthermore, the reinforcing ribs 200 are constructed with reinforcing flanges 210 that fold inwardly toward the support frame 100, forming a three-dimensional reinforcement structure with enhanced load-bearing capacity. Furthermore, the reinforcing flanges 210 do not occupy space outside the support frame 100. The use of fasteners also makes the reinforcing ribs 200 removable. For example, when inspecting the gas cylinders 2, the reinforcing ribs 200 can be removed for easy access.
[0039] Therefore, the LNG cylinder bracket 1 according to the embodiment of the present invention has the advantages of strong bearing capacity, high product consistency, and reduced processing steps.
[0040] In some specific embodiments of the present invention, Figure 3 As shown, both sides of the first support plate 110 and both sides of the second support plate 120 are constructed with mounting flanges 111 folded in directions opposite to each other, and the reinforcing ribs 200 are installed on the mounting flanges 111 by fasteners.
[0041] The installation hem 111 is constructed by the first support plate 110 and the second support plate 120. On the one hand, it provides space for fasteners to fix the reinforcing rib 200, so as to fix the reinforcing rib 200 and the installation hem 111. On the other hand, it also strengthens the structure of the first support plate 110 and the second support plate 120. The hem structure formed on both sides of the first support plate 110 and the second support plate 120 improves the load-bearing capacity of the first support plate 110 and the second support plate 120.
[0042] Furthermore, if Figure 2As shown, the LNG cylinder support 1 further includes a connecting beam 130. The ends of the connecting beam 130 are mounted to the mounting flanges 111 of the first support plate 110 and the mounting flanges 111 of the second support plate 120, respectively, via fasteners. The connecting beam 130 connects the first and second support plates 110, 120 at their endpoints, thereby connecting the first and second support plates 110, 120 to form a rectangular support frame 100. The support frame 100 is reinforced by the reinforcing ribs 200 and the connecting beam 130, ensuring stability and securement for mounting the gas cylinder 2.
[0043] For example, the cross-section of the connecting beam 130 is constructed into an "L" shape, and there are fasteners for fixing the reinforcing ribs 200 and fasteners for fixing the connecting beam 130 on the installation fold 111 respectively. The fasteners for fixing the reinforcing ribs 200 and the fasteners for fixing the connecting beam 130 on the installation fold 111 of the first support plate 110 are all on the same straight line, and the fasteners for fixing the reinforcing ribs 200 and the fasteners for fixing the connecting beam 130 on the installation fold 111 of the second support plate 120 are all on the same straight line. The arrangement of the fasteners is relatively neat, and the force is more evenly distributed.
[0044] In some specific embodiments of the present invention, Figure 3 As shown, the reinforcing rib 200 is constructed in an "X" shape and has a first upper connecting arm 21 and a first lower connecting arm 22, a second upper connecting arm 23 and a second lower connecting arm 24. The first upper connecting arm 21 and the first lower connecting arm 22 are installed on the first support plate 110 through fasteners, and the second upper connecting arm 23 and the second lower connecting arm 24 are installed on the second support plate 120 through fasteners.
[0045] For example, the "X"-shaped reinforcing rib 200 is integrally formed. Specifically, the reinforcing rib 200 is a stamped part, which is formed by stamping and forming a reinforcing flange 210 structure, and has a high structural strength. The first upper connecting arm 21 and the second lower connecting arm 24 extend in the same direction, and the second upper connecting arm 23 and the first lower connecting arm 22 extend in the same direction. The angle between the first upper connecting arm 21 and the second upper connecting arm 23 is greater than 90°, and the angle between the first lower connecting arm 22 and the second lower connecting arm 24 is greater than 90°. Furthermore, the angle between the first upper connecting arm 21 and the first lower connecting arm 22 is less than 90°, and the angle between the second upper connecting arm 23 and the second lower connecting arm 24 is less than 90°. In this way, the reinforcing rib 200 can span a wider width and cover a larger area on the side of the support frame 100, thereby playing a good reinforcing role. In addition, the first upper connecting arm 21, the first lower connecting arm 22, the second upper connecting arm 23 and the second lower connecting arm 24 are respectively fixed by two fasteners. The two fasteners on each connecting arm are spaced apart in the vertical direction, and the bearing capacity is stronger.
[0046] Furthermore, if Figure 3As shown, transition chamfers 25 are formed at the connections of the first upper connecting arm 21, the first lower connecting arm 22, the second upper connecting arm 23, and the second lower connecting arm 24. The transition chamfers 25 form arc transitions at the connections of different connecting arms. Similarly, the reinforcing flanges 210 also form arc transitions at the connections of different connecting arms, preventing the reinforcing ribs 200 from being damaged by stress and further improving the structural strength.
[0047] In some specific embodiments of the present invention, Figure 2 As shown, there are multiple reinforcing ribs 200, which are arranged in a vertical direction. The multiple reinforcing ribs 200 arranged in the vertical direction can, on the one hand, cover a large area of the side of the support frame 100 to protect the gas cylinder 2 from external impact, and on the other hand, better strengthen the support frame 100.
[0048] In some specific embodiments of the present invention, Figure 1 and Figure 2 As shown, the gas cylinder upper mounting portion 11 and the gas cylinder lower mounting portion 12 both include a support plate 140 , and the support plate 140 is configured as an arc-shaped plate adapted to the outer contour of the gas cylinder 2 .
[0049] For example, the support plate 140 of the upper mounting part is installed on the top surface of the support frame 100, and the support plate 140 of the lower mounting part is connected to the bottom of the mounting accommodating hole 101. The support plate 140 forms an arc to adapt to the outer contour of the gas cylinder 2, so that the gas cylinder 2 can be stably installed on the support plate 140, and the support plate 140 plays a good supporting role for the gas cylinder 2.
[0050] Furthermore, if Figure 2 As shown, the support plate 140 extends outward from the support frame 100 and extends beyond the outer side surfaces of the first and second support plates 110, 120. By extending beyond the outer side surfaces of the first and second support plates 110, 120, the support plate 140 has a larger support area. Furthermore, a band 3 can be provided at the position where the support plate 140 extends beyond the first and second support plates 110, 120 for further securing. The band 3 can be wrapped from the bottom of the support plate 140 around the outer periphery of the support plate 140 and the gas cylinder 2, tightening and securing the gas cylinder 2.
[0051] Furthermore, if Figure 2 As shown, both ends of the support plate 140 are configured with cuff connection blocks 150 suitable for fixing the cuff 3 , and the cuff connection blocks 150 are connected to the outer side of the first support plate 110 or the second support plate 120 .
[0052] For example, the width between the cuff connection blocks 150 at both ends of the support plate 140 is equal to the diameter of the gas cylinder 2. The two ends of the cuff 3 are respectively fixed to the cuff connection blocks 150 at both ends. The middle portion of the cuff 3 surrounds the gas cylinder 2 and tightens the gas cylinder 2 to the support plate 140. By configuring the cuff connection blocks 150 at both ends of the support plate 140, a fixed position is provided for the cuff 3. In addition, the cuff connection blocks 150 are connected to the first support plate 110 or the second support plate 120, which plays a certain reinforcement role and improves the connection strength of the cuff connection blocks 150.
[0053] A vehicle according to an embodiment of the present invention will be described below.
[0054] A vehicle according to an embodiment of the present utility model includes: the LNG cylinder bracket 1 according to the above embodiment of the present utility model.
[0055] The vehicle according to the embodiment of the present invention can be an LNG vehicle. By using the LNG cylinder bracket 1 according to the above embodiment of the present invention, the advantages of strong load-bearing capacity, high product consistency, and reduced processing steps are achieved.
[0056] Other structures and operations of the LNG cylinder bracket 1 and the vehicle according to the embodiment of the present invention are well known to those skilled in the art and will not be described in detail here.
[0057] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.
[0058] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An LNG cylinder bracket, characterized in that: include: A support frame, the support frame comprising a first support plate and a second support plate, the first support plate and the second support plate being vertically arranged and spaced apart from each other, the top of each of the first support plate and the second support plate being configured with an upper mounting portion for a gas cylinder, the support frame being configured with a receiving hole passing through the first support plate and the second support plate below the upper mounting portion, the first support plate and the second support plate being configured with a lower mounting portion for a gas cylinder at the bottom of the receiving hole; Reinforcing ribs, the reinforcing ribs being located on both sides of the support frame and being detachably connected to the first support plate and the second support plate via fasteners, wherein edges of the reinforcing ribs are configured with reinforcing flanges folded inwardly of the support frame; The reinforcing rib is configured in an "X" shape and has a first upper connecting arm and a first lower connecting arm, a second upper connecting arm and a second lower connecting arm, the first upper connecting arm and the first lower connecting arm are mounted on the first supporting plate via fasteners, and the second upper connecting arm and the second lower connecting arm are mounted on the second supporting plate via fasteners; Transition chamfers are formed at the connections between the first upper connecting arm, the first lower connecting arm, the second upper connecting arm and the second lower connecting arm.
2. The LNG cylinder bracket according to claim 1, characterized in that: Both sides of the first support plate and both sides of the second support plate are configured with mounting flanges folded in directions opposite to each other, and the reinforcing ribs are mounted on the mounting flanges via fasteners.
3. The LNG cylinder bracket according to claim 2, characterized in that: The support frame further comprises: A connecting beam, with both ends of the connecting beam respectively mounted on the mounting fold of the first support plate and the mounting fold of the second support plate through fasteners.
4. The LNG cylinder bracket according to claim 1, characterized in that: There are multiple reinforcing ribs, and the multiple reinforcing ribs are arranged in the vertical direction.
5. The LNG cylinder bracket according to claim 1, characterized in that: The gas cylinder upper mounting portion and the gas cylinder lower mounting portion both include: The support plate is configured as an arc-shaped plate adapted to the outer contour of the gas cylinder.
6. The LNG cylinder bracket according to claim 5, characterized in that: The support plate extends toward the outside of the support frame and exceeds outer side surfaces of the first supporting plate and the second supporting plate.
7. The LNG cylinder support according to claim 6, characterized in that: The gas cylinder upper mounting portion and the gas cylinder lower mounting portion both further include: The cuff connection block is connected to both ends of the support plate and is suitable for fixing the cuff, and the cuff connection block is connected to the outer side surface of the first support plate or the second support plate.
8. A vehicle, characterized in that: include: The LNG cylinder bracket according to any one of claims 1 to 7.