Soft bag shaping and pressing mechanism
By designing a pressing mechanism group connecting the main drive shaft and the rotary disk in the soft bag cartoning machine, the problem of difficult coordination between the turntable station and other mechanisms is solved, the stable operation and synchronous conveying of the pressing mechanism are achieved, and the production efficiency and degree of automation are improved.
Patent Information
- Application Number
- CN202422438691.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing soft bag cartoning machine has a low degree of automation in shaping and loading, high labor costs and low efficiency, and the turntable station is difficult to coordinate with other mechanisms.
A soft bag shaping pressing mechanism is designed. The pressing mechanism group is connected to the rotating disk through the main transmission shaft. The synchronous belt and tensioning structure are used to keep the pressing mechanism in the same position during the rotation process, and the pressing mechanism is linked with the conveying mechanism to achieve synchronization between the pressing mechanism and the ship trough movement.
The position of the pressing mechanism is stabilized during the rotation of the turntable, the degree of automation is improved, the labor cost is reduced, the production speed and efficiency are increased, and the synchronous operation of the pressing mechanism and the conveying mechanism is ensured.
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Figure CN223396495U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of soft packaging conveying equipment, and in particular relates to a soft bag shaping and pressing mechanism. Background Art
[0002] Currently, soft bag cartoning machines on the market suffer from low automation levels in shaping and loading, high labor costs, and slow cartoning efficiency. To address these issues, our company has developed and designed a soft bag shaping and pressing mechanism for cartoning machines. This utilizes continuous belt conveyor loading, replacing the manual loading process of existing equipment. This ensures high-speed, stable, and reliable machine operation, making soft bag cartoning more efficient. The optimized mechanical structure reduces labor costs and significantly increases production speed. This machine also features easy operation, attractive design, and convenient maintenance.
[0003] Publication number CN210956884U discloses a battery cell feeding and conveying device comprising a turntable with multiple workstations, a battery cell fixture mounted on the workstations, and a conveying power member for driving the turntable to rotate. The battery cell fixture comprises a fixture base, a material unloading platform mounted on the fixture base, a pressing rod rotatably connected to the fixture base at one end, and a pressing power member for driving the pressing rod to compress or release the battery cell. In this disclosure, the workstations on the turntable rotate as the turntable rotates, and the workstations are oriented radially with respect to the turntable and are in a stationary position relative to the turntable. Because the workstations rotate with the turntable, coordination between the workstations and other mechanisms is difficult. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the workstations on the existing turntable are only fixed on the turntable and rotate with the turntable, and to provide a material pressing mechanism that can be movably connected with the turntable and keep the position unchanged during the rotation of the turntable.
[0005] In order to achieve the above technical objectives, the following technical solutions are provided: a soft bag shaping and pressing mechanism, comprising a main transmission shaft, a rotating disk fixed at one end of the main transmission shaft, at least three groups of pressing mechanism groups being arranged on the rotating disk, the pressing mechanism groups being connected to the main transmission shaft through a transmission assembly, so that when the main transmission shaft rotates, the pressing plates of the pressing mechanism units in the pressing mechanism group are always in a vertical downward position driven by the transmission assembly.
[0006] In an practicable manner, there are at least two pressing mechanism units, each of which has a fixed shaft fixed to the rotating disk via a bearing, and a synchronous pulley is also provided on the fixed shaft.
[0007] In an practicable manner, the transmission assembly has a synchronous belt, which connects the synchronous pulley in the pressing mechanism group with the main transmission shaft.
[0008] In an practicable manner, the transmission assembly further comprises a tensioning structure having a base fixed on the rotating disk, a tensioning shaft being provided on the base, a tensioning wheel being provided on the tensioning shaft, and the tensioning wheel acting on the synchronous belt.
[0009] In an practicable manner, the pressing mechanism unit includes a pressing support block,
[0010] The press support block has a press plate member that reciprocates in the vertical direction, and the press plate member includes a limit member located in the press support block.
[0011] It also includes a connecting rod located in the limiting member, a limiting block located at the upper end of the connecting rod, a pressing block located at the lower end of the connecting rod, and an elastic mechanism located between the pressing block and the limiting member and sleeved on the connecting rod.
[0012] In an practicable manner, the pressing mechanism unit includes an adjusting block, to which a fixed base mechanism is connected.
[0013] The fixed base mechanism includes a connecting block, which is clamped in the adjusting block and has a plurality of adjusting holes perpendicular to the adjusting block, wherein the upper end thereof has an axis fixing hole;
[0014] A fixed shaft, one end of which is engaged in the shaft fixing hole;
[0015] The bearing component is arranged at the other end of the fixed shaft and fixed in the rotating disk.
[0016] In an practicable manner, a synchronous transmission mechanism is provided on the main transmission shaft, and the synchronous transmission mechanism includes a primary sprocket, and the primary sprocket is provided at the other end of the main transmission shaft;
[0017] The secondary sprocket is arranged on the bracket of the soft bag shaping and pressing mechanism, and the secondary sprocket is connected to the primary sprocket through a chain;
[0018] The power shaft is arranged on the bracket and is integrated with the conveying mechanism of the soft bag shaping and pressing mechanism, and the power shaft is connected with the secondary sprocket through a secondary chain.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The present invention's press mechanism unit ensures that the rotating disc remains in position as it rotates. Furthermore, by integrating the main drive shaft with the conveyor mechanism of the soft bag shaping press mechanism, the speeds of the two mechanisms are coordinated, achieving a coordinated system. This ensures that the press mechanism always maintains the same speed as the trough, facilitating effective pressurization. The present invention's press mechanism can operate stably and automatically at a rate of over 200 boxes per minute. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] 1 Main transmission shaft, 2 Rotating disk, 3 Pressing mechanism group, 4 Transmission assembly, 5 Synchronous transmission mechanism, 31 Pressing mechanism unit, 311 Bearing, 312 Fixed shaft, 313 Synchronous pulley, 321 Pressing bracket block, 323 Pressing plate, 324 Limiting member, 325 Connecting rod, 326 Limiting block, 327 Pressing block, 328 Elastic mechanism, 32 Adjusting block, 320 Fixed base mechanism, 41 Synchronous belt, 42 Tensioning structure, 421 Base, 422 Tensioning shaft, 423 Tensioning pulley, 51 Primary sprocket, 52 Secondary sprocket, 53 Power shaft, 91 Connecting block;
[0022] Figure 1 Schematic diagram of the overall structure of this embodiment;
[0023] Figure 2 yes Figure 1 Schematic diagram of the explosion structure of the embodiment; DETAILED DESCRIPTION
[0024] like Figure 1 and Figure 2 The illustrated embodiment shows a soft bag shaping and pressing mechanism, comprising a main transmission shaft 1, a rotating disk 2 being fixed at one end thereof, and three pressing mechanism groups 3 being provided on the rotating disk 2. In this embodiment, there are two pressing mechanism units 31, each of which has a fixed shaft 312 fixed to the rotating disk 2 via a bearing 311, and a synchronous pulley 313 being provided on the fixed shaft 312. The transmission assembly 4 includes a synchronous belt 41, which connects the synchronous pulley 313 in each pressing mechanism unit 31 to the main transmission shaft 1. In this embodiment, the transmission assembly 4 also includes a tensioning structure 42, which includes a base 421 fixed to the rotating disk 2, a tensioning shaft 422 being provided on the base 421, and a tensioning pulley 423 being provided on the tensioning shaft 422, which acts on the synchronous belt 41.
[0025] In this embodiment, a synchronous transmission mechanism 5 is provided on the main transmission shaft 1, and the synchronous transmission mechanism 5 includes a primary sprocket 51, which is provided at the other end of the main transmission shaft 1; a secondary sprocket 52, which is provided on the bracket of the soft bag shaping and pressing mechanism, and the secondary sprocket 52 is connected to the primary sprocket 51 through a chain; a power shaft 53, which is provided on the bracket and is integrated with the conveying mechanism of the soft bag shaping and pressing mechanism, and the power shaft 53 is connected to the secondary sprocket 52 through a secondary chain.
[0026] In this embodiment, the pressing mechanism unit 31 includes a pressing support block 321, the pressing support block 321 has a pressing plate member 323 that reciprocates in the vertical direction, and the pressing plate member 323 includes a limiting member 324 located in the pressing support block 321; it also includes a connecting rod 325 located in the limiting member 324, a limiting block 326 located at the upper end of the connecting rod 325, a pressing block 327 located at the lower end of the connecting rod 325, and an elastic mechanism 328 located between the pressing block 327 and the limiting member 324 and sleeved on the connecting rod 325.
[0027] The pressing mechanism unit 31 includes an adjusting block 32, which is connected to a fixed base mechanism 320. The fixed base mechanism 320 includes a connecting block 91, which is clamped in the adjusting block 32 and has multiple adjusting holes perpendicular to the adjusting block 2, wherein the upper end has an axis fixing hole; a fixed shaft 312, one end of the fixed shaft 312 is clamped in the axis fixing hole; and a bearing member 311, which is arranged at the other end of the fixed shaft 92 and fixed in the rotating disk 2.
[0028] The pressing mechanism group 3 of this embodiment is connected to the main transmission shaft 1 through the transmission assembly 4, so that when the main transmission shaft 1 rotates, the pressing plate of the pressing mechanism unit 31 in the pressing mechanism group 3 is always in a vertical downward position driven by the transmission assembly 4.
[0029] When products follow the conveyor belt and fall into the cartoner's chute, the flexible pouches experience varying heights due to varying forces, hindering subsequent pushing and cartoning. A pressing and buffering mechanism precisely compacts the products at the corresponding chute locations. The cartoner's main drive shaft 1 provides power, and the primary sprocket 51 drives the rotating disc 2.
[0030] The cartoning machine's main drive shaft 1 rotates once, resulting in the trough moving 1.5 stations. The trough spacing is 101.6 mm, and the central pitch of the rotary disc 2 is 6 troughs. Driven by the synchronous transmission mechanism 5, the rotary disc 2 is decelerated by the primary sprocket 51 and the secondary sprocket 52, so that the rotary disc 2 rotates 1 / 4 of a turn for every rotation of the main drive shaft 1. This ensures that the pressing mechanism always maintains the same speed as the trough movement.
[0031] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
[0032] In the description of this specification, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solutions of this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent application.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this patent application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0034] In this specification, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this specification based on specific circumstances.
[0035] In this specification, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it can mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it can mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.
[0037] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A soft bag shaping and pressing mechanism, comprising a main transmission shaft (1), characterized in that: A rotating disk (2) is fixed to one end of the main transmission shaft (1), and at least three groups of pressing mechanism groups (3) are arranged on the rotating disk (2). The pressing mechanism groups (3) are connected to the main transmission shaft (1) through a transmission assembly (4), so that when the main transmission shaft (1) rotates, the pressing plates of the pressing mechanism units (31) in the pressing mechanism groups (3) are always in a vertical downward position driven by the transmission assembly (4).
2. The soft bag shaping and pressing mechanism according to claim 1, characterized in that: There are at least two pressing mechanism units (31), each of which has a fixed shaft (312) fixed on the rotating disk (2) via a bearing (311), and a synchronous pulley (313) is also provided on the fixed shaft (312).
3. The soft bag shaping and pressing mechanism according to claim 2, characterized in that: The transmission assembly (4) has a synchronous belt (41), and the synchronous belt (41) connects the synchronous pulley (313) in the pressing mechanism group (3) with the main transmission shaft (1).
4. The soft bag shaping and pressing mechanism according to claim 3, characterized in that: The transmission assembly (4) further comprises a tensioning structure (42), wherein the tensioning structure (42) comprises a base (421) fixed on the rotating disk (2), a tensioning shaft (422) being provided on the base (421), a tensioning wheel (423) being provided on the tensioning shaft (422), and the tensioning wheel (423) acting on the synchronous belt (41).
5. The soft bag shaping and pressing mechanism according to claim 2, characterized in that: The material pressing mechanism unit (31) comprises a material pressing support block (321), The pressing support block (321) has a pressing plate (323) that reciprocates in the vertical direction. The pressing plate (323) includes a limiting member (324) located in the pressing support block (321). The invention also includes a connecting rod (325) located in the limiting member (324), a limiting block (326) located at the upper end of the connecting rod (325), a pressing block (327) located at the lower end of the connecting rod (325), and an elastic mechanism (328) located between the pressing block (327) and the limiting member (324) and sleeved on the connecting rod (325).
6. The soft bag shaping and pressing mechanism according to claim 5, characterized in that: The material pressing mechanism unit (31) includes an adjusting block (32), and a fixed base mechanism (320) is connected to the adjusting block (32). The fixed base mechanism (320) includes a connecting block (91), which is clamped in the adjusting block (32) and has a plurality of adjusting holes perpendicular to the adjusting block (32), wherein the upper end portion has an axis fixing hole; The fixed shaft (312), one end of the fixed shaft (312) is engaged in the shaft fixing hole; The bearing member (311) is arranged at the other end of the fixed shaft (312) and is fixed in the rotating disk (2).
7. The soft bag shaping and pressing mechanism according to claim 1, characterized in that: The main transmission shaft (1) is provided with a synchronous transmission mechanism (5), and the synchronous transmission mechanism (5) includes a primary sprocket (51), the primary sprocket (51) being arranged at the other end of the main transmission shaft (1); A secondary sprocket (52), the secondary sprocket (52) is arranged on a bracket of the soft bag shaping and pressing mechanism, and the secondary sprocket (52) is connected to the primary sprocket (51) through a chain; A power shaft (53) is provided on the bracket and is connected to the conveying mechanism of the soft bag shaping and pressing mechanism as a whole. The power shaft (53) is connected to the secondary sprocket (52) through a secondary chain.
Citation Information
Patent Citations
Battery cell feeding and conveying device
CN210956884U