Automatic cleaning device for belt attachment
By designing an automatic cleaning device on the belt conveyor, the problems of increased load and deviation caused by moisture adhesion in the coal are solved, the automatic cleaning and recycling of coal slag is realized, and the equipment operation stability and production efficiency are improved.
Patent Information
- Application Number
- CN202422925370.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-29
AI Technical Summary
During the transportation of coal on the conveyor belt, the load increases due to the adhesion of moisture, causing uneven load distribution, resulting in belt deviation and derailment, affecting the stable operation of the equipment and production efficiency.
An automatic belt attachment cleaning device is designed, which includes a collecting bucket, a scraper, a spiral vertical conveyor and a material transmission pipe. The scraper scrapes off the attached coal slag and collects it in the collecting bucket, and the spiral vertical conveyor and the material transmission pipe are used to realize automatic cleaning and recycling.
It realizes the automatic cleaning and recycling of coal slag, reduces manual workload, improves the working efficiency and operation safety of the belt conveyor, extends the service life of the belt conveyor, and improves the degree of automation of coal mine production.
Smart Images

Figure CN223396939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyor equipment, in particular to an automatic belt attachment cleaning device. Background Art
[0002] The main purpose of using belt conveyors in coal mines is to improve the production efficiency and safety of coal mines. Belt conveyors in coal mines are usually used to transport coal from the mining site to other areas. Since spray dust reduction is often used when the coal transported by the belt conveyor is mined again, the coal contains a certain amount of moisture. The presence of moisture causes the coal to easily adhere to the surface of the belt, thereby increasing the load on the belt and reducing the service life of the belt. As time goes by, the belt will have an unbalanced load distribution. This unbalanced load causes the belt to deviate, further affecting the stable operation of the belt conveyor, causing the belt to derail, affecting the normal operation of the belt conveyor, causing equipment failure, and even shutdown, thereby affecting the overall production efficiency. Therefore, how to effectively reduce the impact of coal moisture on the operation of the belt conveyor and improve equipment cleaning efficiency has become an urgent problem to be solved in the current coal transportation field. Utility Model Content
[0003] The purpose of the utility model is to provide an automatic belt attachment cleaning device to solve the problem that spray dust reduction is often used when re-mining coal transported by a belt conveyor. The coal contains a certain amount of moisture. The presence of moisture causes the coal to easily adhere to the belt surface, thereby increasing the load on the belt and reducing the service life of the belt. As time goes by, the belt will have an unbalanced load distribution. This unbalanced load causes the belt to deviate, further affecting the stable operation of the belt conveyor and causing the belt to derail.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic belt attachment cleaning device, comprising a cleaning device, a spiral vertical conveyor, a conveying pipe, and a material conveying pipe. The cleaning device is arranged at one end of the belt conveyor roller, and a spiral vertical conveyor is provided at one end of the cleaning device. A material conveying pipe is connected between the spiral vertical conveyor and the cleaning device, and the material conveying pipe is arranged at an angle.
[0005] The cleaning device includes a collecting bucket, a connecting rod, a scraper, a slider, a lifting rod, and a threaded rod. The collecting bucket is a rectangular trough. The bottom end of the collecting bucket is connected to a trapezoidal transmission bucket. The bottom end of the trapezoidal transmission bucket is connected to a material transmission pipe, which is connected to the feeding port of the spiral vertical conveyor. The four corners of the bottom end of the collecting bucket are respectively connected to support rods. The left and right sides of the collecting bucket are respectively hinged with connecting rods. The other end of the connecting rod is hinged with a scraper. The scraper is flat and its flat end conflicts with the belt set on the belt conveyor roller. The left and right sides of the collecting bucket are respectively A chute is provided, and the hinge between the chute and the connecting rod is staggered. A slider is provided in the chute, and the slider is slidably fitted in the collecting bucket. A positioning hole is provided at one end of the chute corresponding to the belt conveyor roller, and a threaded rod is provided in the positioning hole. The threaded rod passes through the positioning hole and the slider, and the bottom end is in conflict with the cut-off end of the chute. The top of the slider is connected to a fixing rod, and the fixing rod is a rectangular shell with an opening upward. A lifting rod is connected in the shell, and the lifting rod is slidably fitted in the fixing rod. The top of the lifting rod is connected to one end of the scraper corresponding to the belt conveyor roller, and is located at the bottom end of the scraper.
[0006] Preferably, the slider is provided with an internal thread corresponding to the external thread of the threaded rod.
[0007] Preferably, the contact ends of the threaded rod and the collecting bucket are both connected to bearing seats.
[0008] Preferably, the fixing rod is provided with a plurality of limiting holes, the lifting rod is provided with connecting holes corresponding to the limiting holes, and positioning screws are inserted into the limiting holes. The positioning screws pass through the fixing rod and the lifting rod and are tightened by screwing nuts.
[0009] Preferably, the discharge end of the spiral vertical conveyor is connected to a conveying pipe, which is arranged obliquely to the spiral vertical conveyor. An extension portion is also provided on the conveying pipe, which is arranged corresponding to the belt conveyor, and the cutoff end of the extension portion is located on the belt conveyor, and the extension portion is arranged at an angle to the conveying pipe.
[0010] Preferably, one end of the threaded rod away from the slide groove is connected to an adjusting handwheel.
[0011] Preferably, a coal blocking plate is also included, which is respectively located at the left and right ends of the scraper and connected to the bottom end of the scraper. The coal blocking plate is set corresponding to the width of the belt conveyor roller to prevent coal slag from splashing.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] By setting a collecting bucket at the belt conveyor drum, the fallen coal slag can be effectively collected. Connecting rods are hinged on both sides of the collecting bucket. The top of the connecting rod is hinged to the scraper. One end of the scraper is connected to the belt conveyor drum through a lifting rod. A slider is installed at the bottom of the lifting rod. The slider is driven by a threaded rod and can adjust the reciprocating motion. The scraper contacts the belt on the belt conveyor drum. The position of the scraper is adjusted by sliding the slider, thereby adjusting the angle of the scraper to ensure that the scraper can effectively scrape off the coal slag attached to the belt.
[0014] After the scraper scrapes off the coal slag, it falls into the collection hopper. A trapezoidal transmission hopper is set at the bottom of the collection hopper, which can transport the collected coal slag to the inlet of the spiral vertical conveyor through the material transmission pipe. The spiral vertical conveyor is driven by the driving motor to send the coal slag from the discharge port into the transmission pipe. The transmission pipe is set at an angle, and the coal slag slides back onto the conveyor belt of the belt conveyor, completing the circular transportation of the material.
[0015] Through this design, the coal slag can be automatically cleaned and recycled, avoiding the heavy work of manual cleaning and greatly improving the working efficiency and operation safety of the belt conveyor. In addition, the system can also effectively reduce the wear of the belt conveyor by coal slag, extend the service life of the belt conveyor, and at the same time improve the degree of automation of coal mine production and reduce labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 This is a schematic diagram of the structure of the connecting rod and scraper cooperating with each other in the utility model.
[0018] Figure 3 This is a schematic diagram of the structure in which the slider, threaded rod and lifting rod cooperate with each other in the utility model.
[0019] Figure 4 This is a schematic diagram of the structure of the trapezoidal transmission bucket and the material transmission pipe cooperating with each other in the present utility model.
[0020] In the figure: 1. Belt conveyor roller; 2. Cleaning device; 201. Collecting bucket; 202. Connecting rod; 203. Scraper; 204. Slider; 205. Lifting rod; 206. Threaded rod; 207. Trapezoidal transmission bucket; 208. Coal baffle; 3. Screw vertical conveyor; 4. Support rod; 5. Conveying pipe; 6. Material transmission pipe. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1: Please refer to Figure 1-4 , the utility model provides an embodiment: a belt attachment automatic cleaning device, including a cleaning device 2, a spiral vertical conveyor 3, a conveying pipe 5, and a material transmission pipe 6. The cleaning device 2 is arranged at one end of the belt conveyor roller 1. After being conveyed by the belt, the moisture in the coal slag is reduced. Then the cleaning device 2 can effectively remove the accumulated material to prevent the belt from slipping or derailing. A spiral vertical conveyor 3 is provided at one end of the cleaning device 2. The spiral vertical conveyor 3 transports the material from the cleaning device 2 to the belt conveyor for collection and transmission. A material transmission pipe 6 is connected between the spiral vertical conveyor 3 and the cleaning device 2. The material transmission pipe 6 is set at an angle.
[0026] The cleaning device 2 includes a collecting bucket 201, a connecting rod 202, a scraper 203, a slider 204, a lifting rod 205, and a threaded rod 206. The collecting bucket 201 is a rectangular trough. The material falls into the collecting bucket 201 after being scraped by the scraper 203. The function of the collecting bucket 201 is to accommodate the accumulated material scraped from the belt, ensuring that the material can be concentratedly transferred to the trapezoidal transmission bucket 207 and then transported through the material transmission pipe 6. The bottom end of the collecting bucket 201 is connected to the trapezoidal transmission bucket 207, which is used to guide the material in the collecting bucket 201 to the material transmission pipe 6 to ensure smooth transportation of the material. The trapezoidal design is conducive to the smooth flow of material and reduces the possibility of material accumulation and blockage. The bottom end of the trapezoidal transmission bucket 207 is connected to the material transmission pipe 6. The feeding port of the spiral vertical conveyor 3 is connected, and the four corners of the bottom end of the collecting bucket 201 are respectively connected with support rods 4, and the support rods 4 are used to support the collecting bucket 201 to ensure that the collecting bucket 201 can maintain a stable state and prevent it from tilting or shaking during operation. The left and right ends of the collecting bucket 201 are respectively hinged with connecting rods 202, and the connecting rods 202 are used to connect the collecting bucket 201 and the scraper 203, and provide support and stability through a hinged manner. At the same time, when the slider 204 and the lifting rod 205 adjust the position and angle of the scraper 203, rotation is provided, and the contact angle between the scraper 203 and the belt conveyor is adjusted according to actual needs to ensure the cleaning effect. The other end of the connecting rod 202 is hinged with a scraper 203, and the scraper 203 is flat. The scraper 203 scrapes the skin The accumulated material on the conveyor roller 1 ensures that the belt surface is clean and does not affect the working efficiency of the conveyor belt. The flat design ensures that the material can be scraped more effectively when in contact with the conveyor roller 1, reducing the belt load. The flat end conflicts with the belt set on the conveyor roller 1. The left and right sides of the collecting bucket 201 are respectively provided with a chute, and the hinge of the chute and the connecting rod 202 is staggered. A slider 204 is provided in the chute, and the slider 204 slides in the chute to help the scraper 203 maintain a stable position and cooperate with the threaded rod 206 to adjust the position of the scraper 203. When the scraper 203 does not need to be cleaned, the slider 204 is slid by adjusting the threaded rod 206, so that the scraper 203 is away from the conveyor roller 1. When cleaning different conveyor rollers 1, the threaded rod 206 is rotated. The rod 206 drives the slider 204 to slide, and adjusts the position and angle of the scraper 203. The slider 204 slides and fits in the collecting bucket 201. A positioning hole is opened at one end of the chute corresponding to the belt conveyor roller 1. A threaded rod 206 is provided in the positioning hole. The threaded rod 206 cooperates with the internal thread of the slider 204 to adjust the angle and position of the scraper 203 to be suitable for cleaning different belt conveyors. The threaded rod 206 passes through the positioning hole and the slider 204, and the bottom end conflicts with the cut-off end of the chute. The top of the slider 204 is connected to a fixed rod, which is a rectangular shell with an opening upward. A lifting rod 205 is connected to the shell. The lifting rod 205 is used to adjust the vertical position of the scraper 203. When the attachment is too strong, the lifting rod 205 is adjusted to adjust the angle of the scraper 203.Provides a flexible adjustment method to ensure that the scraper 203 can adapt to different belt conveyor working environments, is easy to adjust, and can adjust the cleaning intensity according to needs to ensure the cleaning effect, and the lifting rod 205 is slidably matched with the fixed rod, and the top of the lifting rod 205 is connected to the end of the scraper 203 corresponding to the belt conveyor roller 1 and is located at the bottom end of the scraper 203.
[0027] The slider 204 is provided with an internal thread corresponding to the external thread of the threaded rod 206.
[0028] The contact ends of the threaded rod 206 and the collecting bucket 201 are both connected to bearing seats.
[0029] The fixed rod is provided with a number of limiting holes, and the lifting rod 205 is provided with connecting holes corresponding to the limiting holes. Positioning screws are inserted into the limiting holes. The positioning screws pass through the fixed rod and the lifting rod 205 and are tightened by screwing nuts. The fixed rod is used to connect the lifting rod 205 and limit the moving range of the lifting rod 205 through the limiting holes and the positioning screws to ensure that the adjustment of the scraper 203 does not exceed the design range.
[0030] The discharge end of the spiral vertical conveyor 3 is connected with a conveying pipe 5, which is used to transfer the material from the spiral vertical conveyor 3 to the belt conveyor for transmission. The material slides onto the belt conveyor through the obliquely set angle. The spiral vertical conveyor 3 is driven by a driving motor. The conveying pipe 5 and the spiral vertical conveyor 3 are obliquely set. An extension part is also provided on the conveying pipe 5. The extension part is set corresponding to the belt conveyor, and the cut-off end of the extension part is located on the belt conveyor to ensure that the material can be smoothly transported to the belt conveyor. The extension part is set at an angle to the conveying pipe 5.
[0031] The end of the threaded rod 206 away from the slide is connected to an adjusting hand wheel.
[0032] During use, the collection hopper 201 is first placed at the bend of the conveyor belt. The slider 204 is then slid by rotating the threaded rod 206, thereby adjusting the position and angle of the scraper 203 so that it rests against the conveyor drum 1. If the attachment is too strong, the lifting rod 205 is adjusted to further change the angle between the scraper 203 and the conveyor drum 1. The positioning bolts are then inserted to secure the attachment. The scraper 203 then scrapes off the coal slag, which falls into the collection hopper 201. The coal slag passes through the trapezoidal transfer hopper 207 and slides at a certain angle into the material transfer pipe 6. It then enters the spiral vertical conveyor 3. Driven by the drive motor, the material is transported to the conveyor pipe 5 at the discharge port, where it slides down onto the conveyor belt for further transport.
[0033] Example 2: Please refer to Figure 1 , based on Example 1, further comprising the following structure:
[0034] It also includes a coal blocking plate 208, which is respectively located at the left and right ends of the scraper 203 and is connected to the bottom end of the scraper 203. The coal blocking plate 208 is set corresponding to the width of the belt conveyor roller 1 to prevent coal slag from splashing. Due to the setting of the coal blocking plate 208, the coal slag can fall into the collecting bucket 201 more concentratedly without affecting the cleaning effect due to splashing or splashing.
[0035] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.
Claims
1. A belt attachment automatic cleaning device, characterized in that: The invention comprises a cleaning device (2), a spiral vertical conveyor (3), a conveying pipe (5), and a material conveying pipe (6), wherein the cleaning device (2) is arranged at one end of the belt conveyor roller (1), the spiral vertical conveyor (3) is provided at one end of the cleaning device (2), a material conveying pipe (6) is connected between the spiral vertical conveyor (3) and the cleaning device (2), and the material conveying pipe (6) is arranged at an angle. The cleaning device (2) includes a collecting bucket (201), a connecting rod (202), a scraper (203), a slider (204), a lifting rod (205), and a threaded rod (206). The collecting bucket (201) is a rectangular trough. The bottom end of the collecting bucket (201) is connected to a trapezoidal transmission bucket (207). The bottom end of the trapezoidal transmission bucket (207) is connected to a material transmission pipe (6) and is connected to the feed port of the spiral vertical conveyor (3). The four corners of the bottom end of the collecting bucket (201) are respectively connected to support rods (4). The left and right side ends of the collecting bucket (201) are respectively hinged to connecting rods (202). The other end of the connecting rod (202) is hinged to a scraper (203). The scraper (203) is flat and its flat end contacts the belt mounted on the belt conveyor roller (1). The collecting bucket (201) is provided with a chute on the left and right sides respectively. The hinge of the chute and the connecting rod (202) is staggered. A slider (204) is provided in the chute. The slider (204) is slidably matched with the collecting bucket (201). The chute is provided with a positioning hole at one end corresponding to the belt conveyor roller (1). A threaded rod (206) is provided in the positioning hole. The threaded rod (206) passes through the positioning hole and the slider (204). The bottom end contacts the end of the chute. The top of the slider (204) is connected to a fixed rod. The fixed rod is a rectangular shell with an opening upward. A lifting rod (205) is connected in the shell. The lifting rod (205) is slidably matched with the fixed rod. The top of the lifting rod (205) is connected to one end of the scraper (203) corresponding to the belt conveyor roller (1) and is located at the bottom end of the scraper (203).
2. The automatic belt cleaning device according to claim 1, characterized in that: The slider (204) is provided with an internal thread corresponding to the external thread of the threaded rod (206).
3. The automatic belt cleaning device according to claim 1, characterized in that: The contact ends of the threaded rod (206) and the collecting bucket (201) are both connected to bearing seats.
4. The automatic belt cleaning device according to claim 1, characterized in that: The fixing rod is provided with a plurality of limiting holes, and the lifting rod (205) is provided with connection holes corresponding to the limiting holes. Positioning screws are inserted into the limiting holes, and the positioning screws pass through the fixing rod and the lifting rod (205) and are tightened by screwing a nut.
5. The automatic belt cleaning device according to claim 1, characterized in that: The discharge end of the spiral vertical conveyor (3) is connected to a conveying pipe (5), and the conveying pipe (5) and the spiral vertical conveyor (3) are arranged obliquely. An extension portion is also provided on the conveying pipe (5), and the extension portion is arranged corresponding to the belt conveyor, and the end end of the extension portion is located on the belt conveyor, and the extension portion and the conveying pipe (5) are arranged at an angle.
6. The automatic belt cleaning device according to claim 1, characterized in that: One end of the threaded rod (206) away from the slide groove is connected to an adjusting handwheel.
7. The automatic belt cleaning device according to claim 1, characterized in that: It also includes a coal blocking plate (208), which is located at the left and right ends of the scraper (203) and connected to the bottom end of the scraper (203). The coal blocking plate (208) is set corresponding to the width of the belt conveyor roller (1) to prevent coal slag from splashing.