Chicken compound enzyme enzymolysis equipment

Abstract

The utility model belongs to the technical field of chicken enzymolysis treatment application, and particularly discloses chicken compound enzyme enzymolysis equipment. Comprising a vertical shell sealing body, a lower connector with a valve, a horn-shaped material guide opening, a liquid outlet with a valve, a guide pipe with a fixing plate, a filter screen, a first mounting base, a second mounting base, a third mounting base, a temperature sensor, a pressure sensor, a first PH value sensor and the like. The chicken enzymolysis kettle has the beneficial effects that the vertical shell sealing body and the trumpet-shaped material collecting shell which are matched for use are combined with the temperature sensor, the pressure sensor, the first PH value sensor, the PLC, the upper interface with the valve, the lower interface with the valve and the second PH value sensor, so that the chicken enzymolysis kettle has abundant functions, and can realize heating and constant temperature control required during chicken enzymolysis; pH value monitoring and safe production management and control are performed, so that efficient and safe enzymolysis operation of the chicken enzymatic hydrolysate is met; due to the double-filtering structure design of the circular filter screen and the inclined liquid collecting plate, secondary filtering and residue removal of the enzymatic hydrolysate are completed, and the quality of the enzymatic hydrolysate is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of chicken enzymatic hydrolysis treatment application, and particularly relates to chicken composite enzyme enzymatic hydrolysis equipment. Background Art

[0002] Protein hydrolysis is one of the important methods used in the food processing field in recent years to transform and improve the value of protein.

[0003] Currently, protein hydrolysis methods primarily include acid hydrolysis, alkaline hydrolysis, and enzymatic hydrolysis. Significant differences exist between these methods. For example, acid hydrolysis easily destroys amino acids, while alkaline hydrolysis alters amino acid configuration, reducing nutritional value. Compared to acid and alkaline methods, enzymatic hydrolysis offers advantages such as milder conditions, higher product safety, and better retention of the bioactivity of the enzymatic hydrolysis products.

[0004] Characteristics of Chicken Hydrolysate: Chicken protein is high in protein. Through enzymatic processing, the protein is broken down into low-molecular-weight substances such as peptides and amino acids, enhancing the flavor and nutritional value of the chicken. Applications: 1. Flavoring, 2. Biological activity, 3. Enhanced nutritional value.

[0005] Applications of chicken enzymatic hydrolysate: 1. Preparation of natural seasonings, 2. Preparation of functional chicken protein, 3. Preparation of antioxidants, 4. Use as animal feed. In the food industry, enzymatic hydrolysis is used to further process chicken and chicken scraps produced during production and processing, increasing the content of small molecule peptides and free amino acids in the product, significantly improving the nutritional value of chicken, and further increasing the added value and utilization rate of chicken resources.

[0006] The name of our company's application is an enzymatic hydrolysis process for chicken protein. The application number is 202311072982.0, which states that the enzymatic preparation of chicken hydrolysate needs to be completed by equipment, that is, the temperature and pH value of the enzymatic hydrolysis must be precisely controlled during the enzymatic hydrolysis to ensure the quality of the chicken hydrolysate.

[0007] A search revealed the application / patent number 201720071142.6, which discloses a lipase hydrolysis acceleration device comprising a hydrolysis tank and a fat storage tank. A main support is fixedly connected to one side of the hydrolysis tank, and a funnel is disposed within the hydrolysis tank. A negative pressure pump is fixedly connected to the upper end of the main support, and a negative pressure branch pipe is connected to the negative pressure main pipe of the negative pressure pump. One side of the negative pressure branch pipe is connected to an air intake pipe. A funnel sealing cover is fixedly connected to the top of the funnel, and the lower end of the negative pressure branch pipe is connected to the funnel sealing cover. A fat supply port is defined at the top of the funnel sealing cover, and one side of the fat storage tank is connected to the fat supply port via a supply pipe. This lipase hydrolysis acceleration device utilizes a funnel to increase the contact area between the lipase hydrolyzate and the fat, accelerating hydrolysis and saving production time. Furthermore, the negative pressure pump, air intake pipe, and air pump can be used to replenish fat in the funnel, enabling cyclic production.

[0008] According to the applicant's analysis, the above-mentioned technical structure scheme is suitable for lipase hydrolysis, but not for the preparation of chicken enzymatic hydrolysate. At the same time, the corresponding temperature, pH value, pressure value, etc. cannot be monitored and adjusted during the hydrolysis process, and it also has certain limitations when used.

[0009] Based on the above problems, the utility model provides a chicken compound enzyme enzymatic hydrolysis equipment. Utility Model Content

[0010] Purpose of the utility model: The purpose of the utility model is to provide a chicken composite enzyme enzymatic hydrolysis equipment, which solves the problems existing in the operation of the lipase hydrolysis acceleration device in the background technology.

[0011] Technical solution: The utility model provides a chicken compound enzyme enzymolysis equipment, including a vertical shell sealed body, two groups of vertical support parts and a PLC controller, the upper part of the vertical shell sealed body is provided with a chicken mixed raw material feeding port with a valve and a valve pressure regulating port, the inner wall of the vertical shell sealed body is provided with a trumpet-shaped aggregate shell, the outer wall of the vertical shell sealed body is provided with an upper interface with a valve and a lower interface with a valve, a trumpet-shaped material guide port is provided between the vertical shell sealed body and the trumpet-shaped material guide port, the outer wall of the bottom of the vertical shell sealed body is provided with a valved liquid outlet used in conjunction with the trumpet-shaped material guide port, the trumpet-shaped guide port is provided with a valved liquid outlet used in conjunction with the trumpet-shaped material guide port, and the trumpet-shaped guide port is provided with a valved liquid outlet used in conjunction with the trumpet-shaped material guide port. A conduit with a fixed plate is provided in the material port, and a filter is provided on the inner wall of one end of the conduit with the fixed plate. A first mounting seat and a second mounting seat are provided on the upper end surface of the vertical shell sealing body and on the side of the chicken mixed raw material adding port with a valve and the pressure regulating port with a valve. A third mounting seat is provided on the lower side wall of the vertical shell sealing body and the trumpet-shaped aggregate shell. A temperature sensor, a pressure sensor and a first pH sensor are respectively installed on the first mounting seat, the second mounting seat and the third mounting seat; wherein the temperature sensor, the pressure sensor and the first pH sensor are respectively connected to the PLC controller.

[0012] In the technical solution of the present invention, the chicken compound enzyme enzymatic hydrolysis equipment also includes a strip window arranged on the connecting surface of the vertical shell sealing body and the trumpet-shaped aggregate shell.

[0013] In the present technical solution, the chicken compound enzyme enzymatic hydrolysis equipment also includes a circular lower shell body arranged at one end of the two groups of vertical support parts, and a plurality of vertical support legs arranged on the bottom surface of the circular lower shell body, and a circular lower shell body liquid inlet arranged on the end surface of the symmetrical center line of the upper part of the circular lower shell body, and a circular filter screen arranged on the upper inner wall of the circular lower shell body and used in conjunction with the liquid inlet, and a circular lower shell body with a valve liquid outlet arranged on the lower side wall of the circular lower shell body, and an inclined liquid collecting plate arranged on the inner wall of the circular lower shell body and used in conjunction with the circular lower shell body with a valve liquid outlet.

[0014] In the present technical solution, the chicken compound enzyme enzymatic hydrolysis equipment further includes a fourth mounting seat arranged on the outer wall of the circular lower shell, and a second pH sensor arranged on the fourth mounting seat; wherein the second pH sensor is connected to the PLC controller.

[0015] Compared with the existing technology, the beneficial effects of the chicken compound enzyme enzymatic hydrolysis equipment of the present invention are: 1. The vertical shell sealing body, trumpet-shaped aggregate shell combined with temperature sensor, pressure sensor, first pH value sensor, PLC controller, upper interface with valve, lower interface with valve, and second pH value sensor used in conjunction with each other have rich functions, which can realize the heating and constant temperature control required for chicken enzymatic hydrolysis, as well as pH value monitoring and safe production management and control, and meet the efficient and safe enzymatic hydrolysis operation of chicken enzymatic solution; 2. The dual filtration structure design of circular filter screen and inclined liquid collecting plate completes the secondary filtration and slag removal of enzymatic solution, thereby improving the quality of enzymatic solution; 3. The overall vertical integrated structure design occupies a small area and is practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic structural diagram of a chicken compound enzyme enzymatic hydrolysis device of the present invention;

[0018] Figure 2 This is a schematic diagram of the structure of the duct with fixed plate and filter screen of the utility model;

[0019] Among them, the numbers in the figure are as follows: 100-vertical shell sealing body, 101-trumpet-shaped aggregate shell, 102-upper interface with valve, 103-lower interface with valve, 104-chicken mixed raw material feeding port with valve, 105-pressure regulating port with valve, 106-trumpet-shaped feed port, 107-liquid outlet with valve, 108-duct with fixed plate, 109-filter screen, 110-vertical support part, 111-first mounting seat, 112-second mounting Seat, 113-third mounting seat, 114-temperature sensor, 115-pressure sensor, 116-first pH sensor, 117-PLC controller, 118-strip window, 119-circular lower shell, 120-liquid inlet, 121-circular lower shell with valve liquid outlet, 122-circular filter screen, 123-inclined liquid collecting plate, 124-vertical support leg, 125-fourth mounting seat, 126-second pH sensor. DETAILED DESCRIPTION

[0020] The following is a clear and complete description of the technical solutions of the utility model in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the utility model.

[0021] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle", "inside", "top", "bottom end", etc., indicating positions or positional relationships, are for the purpose of describing the present invention and simplifying the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed or operate in a specific orientation, and therefore should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense, for example, they can mean fixed connection, detachable connection, or integral connection; they can mean mechanical connection or electrical connection; they can mean direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Example 1: Figure 1 and Figure 2 The chicken compound enzyme hydrolysis equipment shown includes a vertical shell sealing body 100, two sets of vertical support parts 110 and a PLC controller 117.

[0023] The upper part of the vertical shell sealing body 100 is provided with a chicken mixed raw material feeding port 104 with a valve and a pressure regulating port 105 with a valve (for pressure regulation and "pressure relief" during enzymatic hydrolysis).

[0024] The inner wall of the vertical shell sealing body 100 is provided with a trumpet-shaped aggregate shell 101.

[0025] The outer wall of the vertical shell sealing body 100 is provided with an upper interface 102 with a valve and a lower interface 103 with a valve.

[0026] A trumpet-shaped material guide port 106 is provided between the vertical shell sealing body 100 and the trumpet-shaped material collecting shell 101.

[0027] The bottom outer wall of the vertical shell sealing body 100 is provided with a liquid outlet 107 with a valve for use with the trumpet-shaped material guide port 106.

[0028] A guide tube 108 with a fixed plate is provided in the trumpet-shaped material guide port 106.

[0029] A filter screen 109 is provided on the inner wall of one end of the fixed plate conduit 108.

[0030] The upper end surface of the vertical shell sealing body 100 is provided with a first mounting seat 111 and a second mounting seat 112 on one side of the chicken mixed raw material feeding port 104 with a valve and the pressure regulating port 105 with a valve.

[0031] The lower sidewalls of the vertical shell sealing body 100 and the trumpet-shaped aggregate shell 101 are provided with a third mounting seat 113.

[0032] A temperature sensor 114 , a pressure sensor 115 , and a first pH sensor 116 are mounted on the first mounting seat 111 , the second mounting seat 112 , and the third mounting seat 113 , respectively.

[0033] Among them, the temperature sensor 114, the pressure sensor 115, and the first pH value sensor 116 are respectively connected to the PLC controller 117, and the upper interface 102 with a valve and the lower interface 103 with a valve are respectively connected to the circulation outlet and circulation inlet of the circulation heating component (the circulation heating component, circulation outlet, and circulation inlet are not marked in the figure, which does not affect the disclosure of the technical solution of this application), in order to heat or keep the trumpet-shaped aggregate shell 101 at a constant temperature during enzymatic hydrolysis. The medium of the circulation heating component is hot steam, water, heating oil, etc.

[0034] The working principle is:

[0035] (1) Add the mixed chicken, water and protease into the trumpet-shaped aggregate housing 101 through the chicken mixed raw material feeding port 104 with a valve;

[0036] (2) During the enzymatic hydrolysis process, the temperature sensor 114, the pressure sensor 115, and the first pH value sensor 116 feed back the enzymatic hydrolysis temperature, enzymatic hydrolysis pressure, and pH value in the trumpet-shaped aggregate shell 101 to the PLC controller 117 in real time. The PLC controller 117 processes and displays the information in a timely manner. When the information is lower than or higher than the temperature, pressure, and pH value of the PLC controller 117, an alarm is issued.

[0037] (3) After the enzymatic hydrolysis is completed, the chicken enzymatic hydrolysate is discharged through the valve outlet 107. During this process, the filter screen 109 performs the filtering operation.

[0038] Example 2: Based on Example 1, the chicken compound enzyme enzymatic hydrolysis equipment also includes a strip window 118 arranged on the connecting surface of the vertical shell sealing body 100 and the trumpet-shaped aggregate shell 101, so that the operator can observe the enzymatic hydrolysis state in the trumpet-shaped aggregate shell 101 through the strip window 118 during the enzymatic hydrolysis process.

[0039] Example 3: On the basis of Example 1 or Example 2, the chicken compound enzyme enzymatic hydrolysis equipment further includes a circular lower shell 119 arranged at one end of the two groups of vertical support parts 110, and a plurality of vertical support legs 124 arranged on the bottom surface of the circular lower shell 119, and a circular lower shell liquid inlet 120 arranged on the end surface of the symmetrical center line of the upper part of the circular lower shell 119, and a circular filter screen 122 arranged on the upper inner wall of the circular lower shell 119 and used in conjunction with the liquid inlet 120, and a circular lower shell with a valve liquid outlet 121 arranged on the lower side wall of the circular lower shell 119, and an inclined liquid collecting plate 123 arranged on the inner wall of the circular lower shell 119 and used in conjunction with the circular lower shell with a valve liquid outlet 121;

[0040] Among them, the circular filter screen 122 is used for secondary filtration of the chicken enzymatic hydrolysate. The mesh number of the circular filter screen 122 is larger than the mesh number of the filter screen 109. The lowest end of the inclined liquid collecting plate 123 is flush with the lowest end of the circular lower shell liquid outlet 121 with a valve. The diameter of the circular filter screen 122 is larger than the diameter of the circular lower shell liquid inlet 120.

[0041] The above-mentioned design structure realizes secondary high-quality filtration of the chicken enzymatic hydrolysate, and the chicken enzymatic hydrolysate is completely discharged after the secondary filtration is completed.

[0042] Example 4: Based on Example 1 or Example 2 or Example 3, the chicken compound enzyme enzymatic hydrolysis device further includes a fourth mounting seat 125 provided on the outer wall of the circular lower housing 119, and a second pH sensor 126 provided on the fourth mounting seat 125;

[0043] Among them, the second pH sensor 126 is connected to the PLC controller 117, and the second pH sensor 126 is used to monitor the pH value of the chicken hydrolysate after secondary filtration to ensure that the quality of the chicken hydrolysate meets the use requirements.

[0044] In the chicken compound enzyme enzymatic hydrolysis equipment of the present structure, the vertical shell sealing body 100, the first mounting seat 111, the second mounting seat 112, the third mounting seat 113, the temperature sensor 114, the pressure sensor 115, the first pH value sensor 116, the PLC controller 117, the second pH value sensor 126, etc. are all conventional components or equipment, and will not be described in detail in this application.

[0045] It should be noted that, in this document, terms such as "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the element.

[0046] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced within the present invention.

Claims

1. A chicken compound enzyme hydrolysis device, comprising a vertical shell sealing body (100), two sets of vertical support parts (110) and a PLC controller (117), characterized in that: The upper portion of the vertical shell sealing body (100) is provided with a chicken mixed raw material feeding port (104) with a valve and a pressure regulating port (105) with a valve. The inner wall of the vertical shell sealing body (100) is provided with a trumpet-shaped aggregate shell (101). The outer wall of the vertical shell sealing body (100) is provided with an upper interface (102) with a valve and a lower interface (103) with a valve. A trumpet-shaped material guide port (106) is provided between the vertical shell sealing body (100) and the trumpet-shaped aggregate shell (101). The bottom outer wall of the vertical shell sealing body (100) is provided with a liquid outlet (107) with a valve for use in conjunction with the trumpet-shaped material guide port (106). A conduit (108) with a fixed plate is provided in the trumpet-shaped material guide port (106). A filter screen (109) is provided on the inner wall of one end of the fixed plate conduit (108). A first mounting seat (111) and a second mounting seat (112) are provided on the upper end surface of the vertical shell sealing body (100) and on one side of the chicken mixed raw material feeding port with valve (104) and the pressure regulating port with valve (105). The lower sidewalls of the vertical shell sealing body (100) and the trumpet-shaped aggregate shell (101) are provided with a third mounting seat (113). A temperature sensor (114), a pressure sensor (115), and a first pH value sensor (116) are respectively mounted on the first mounting seat (111), the second mounting seat (112), and the third mounting seat (113); The temperature sensor (114), the pressure sensor (115), and the first pH value sensor (116) are respectively connected to the PLC controller (117).

2. The chicken composite enzyme enzymolysis equipment according to claim 1, characterized in that: The chicken composite enzyme enzymolysis equipment further includes a strip-shaped window (118) provided on the connection surface between the vertical shell sealing body (100) and the trumpet-shaped aggregate shell (101).

3. The chicken compound enzyme enzymolysis equipment according to claim 2, characterized in that: The chicken compound enzyme enzymolysis equipment also includes a circular lower shell (119) arranged at one end of the two groups of vertical support parts (110), and a plurality of vertical support legs (124) arranged on the bottom surface of the circular lower shell (119), and a circular lower shell liquid inlet (120) arranged on the end surface of the symmetrical center line of the upper part of the circular lower shell (119), and a circular filter (122) arranged on the upper inner wall of the circular lower shell (119) and used in conjunction with the liquid inlet (120), and a circular lower shell valved liquid outlet (121) arranged on the lower side wall of the circular lower shell (119), and an inclined liquid collecting plate (123) arranged on the inner wall of the circular lower shell (119) and used in conjunction with the circular lower shell valved liquid outlet (121).

4. The chicken composite enzyme hydrolysis equipment according to claim 3, characterized in that: The chicken compound enzyme hydrolysis device further includes a fourth mounting seat (125) arranged on the outer wall of the circular lower shell (119), and a second pH value sensor (126) arranged on the fourth mounting seat (125); The second pH sensor (126) is connected to the PLC controller (117).

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