Quenching positioning device for mining rack rail

By designing a quenching positioning device for mining racks, the problems of single rack quenching being unsuitable for mass production and inconvenient rope installation were solved, the stability and safety of rope installation were improved, and industrial production efficiency was enhanced.

CN223397767UActive Publication Date: 2025-09-30HENAN YAXING PRECISION FORGING CO LTD
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Patent Information

Application Number
CN202422771811.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-30
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing rack rail quenching device is only suitable for quenching a single rack rail, which is not conducive to industrial mass production, and the cable installation is inconvenient, posing a safety hazard.

Method used

A quenching positioning device for mining rack rails was designed, which included a lifting plate, a support leg, a hanging rope assembly, and a pad rail assembly. The hanging rope assembly was used to improve the stability of the rope installation and prevent it from falling off. The pad rail assembly was used to adjust the horizontality of the rack rails to adapt to the positioning of different numbers of rack rails.

Benefits of technology

The stability and safety of rope installation are achieved, the risk of workers operating at close range is avoided, and the efficiency of industrial mass production is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quenching positioning device for a mining rack rail. The quenching positioning device comprises a lifting plate, supporting legs fixedly mounted on two sides of the bottom surface of the lifting plate and a central plate in the middle of the bottom surface, a hanging rope assembly is arranged at the bottom of the lifting plate; wherein the hanging rope assembly comprises extension plates symmetrically and slidably installed on the two sides of the bottom of the lifting plate, the ends, away from the center plate, of the extension plates are fixedly connected with hanging rope buckles, the bottoms of the outer sides of the hanging rope buckles are slidably connected with sliding plates, and extension plates are rotatably installed at the ends, located on the inner sides of the hanging rope buckles, of the sliding plates; and a rotating plate is rotationally installed at the top of the other side of the sliding plate, a reset spring is fixedly installed at the bottom of the sliding plate, and a locking buckle is fixedly connected to the bottom end of the rope hanging buckle. The stability of the rope during installation is improved, the rope is prevented from falling off after being installed, and meanwhile the operation risk caused by the fact that the gravity center is unstable and the worker gets close to a heat source when the worker squats to install the rope is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching tooling, in particular to a quenching positioning device for a mining rack rail. Background Art

[0002] Existing racks are usually stacked and placed cumulatively during quenching to achieve batch quenching. The stacked racks are placed in a heating chamber for targeted heating, and the heated racks are transferred to a positioning device. The positioning device is then connected to the positioning device using a cable, and the entire positioning device together with the racks is placed in a quenching tank for cooling and quenching. However, when installing cables with existing equipment, loose cables are difficult to fix to the suspension structure and are prone to falling off. In addition, when installing cables, workers who squat down to perform careful rope installation operations may lose their center of gravity and fall over due to various reasons. At the same time, because they are too close to the high-temperature racks, there are safety risks in the installation and removal of the ropes.

[0003] Publication No. CN214655128U discloses a mining rack quenching positioning device, comprising a base plate, a first adjustable support component, and a second adjustable support component, wherein two slide grooves are arranged opposite to each other on the base plate, the first adjustable support component and the second adjustable support component are respectively arranged on the base plate opposite to each other along the long side direction of the base plate, the first adjustable support component and the second adjustable support component have the same structure, the first adjustable support component comprises a transverse adjustment component and a longitudinal adjustment component, the bottom of the transverse adjustment component can slide relatively along the slide groove, and the longitudinal adjustment component is fixedly arranged on one side of the transverse adjustment component; this device positions the rack in the left and right directions by adjusting the distance between the transverse adjustment components on the first adjustable support component and the second adjustable support component, realizes the positioning of the rack in the front and rear directions by the longitudinal adjustment component, and can be applied to the positioning of racks of different heights in the front and rear directions by adjusting the height of the longitudinal adjustment component, thereby realizing the positioning of the rack workpiece in all directions. However, the following problems still exist in the actual use of this patent:

[0004] The above device is only suitable for quenching a single rack, which is not conducive to industrial mass production. Moreover, both the above device and the existing quenching device are not convenient for safe disassembly and assembly of ropes, and still require manual operation close to the heat source for detailed operations, resulting in safety hazards in the installation of cables.

[0005] A quenching positioning device for a mining rack is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a quenching positioning device for a mining rack rail, so as to solve the problem that the above-mentioned device proposed in the background technology is only suitable for the quenching of a single rack rail, which is not conducive to industrial mass production, and neither the above-mentioned device nor the existing quenching device is convenient for the safe disassembly and assembly of the rope, and still requires manual close-range and long-term operation to install the cable, which still poses a safety hazard.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a quenching and positioning device for a mining rack, comprising a lifting plate, legs fixedly mounted on both sides of the bottom surface of the lifting plate, and a center plate in the middle of the bottom surface;

[0008] A plurality of rail assemblies are arranged in parallel on the top surface of the lifting plate, and a hanging rope assembly is arranged on the bottom of the lifting plate;

[0009] The hanging rope assembly includes extension plates symmetrically slidably mounted on both sides of the bottom of the lifting plate, the extension plates are slidably connected to the legs, a cavity is opened inside the center plate, a first spring is symmetrically fixedly connected inside the cavity, a locking ball is fixedly connected to the top of the first spring, a center column is movably provided in the middle of the first spring, the center column is fixedly connected to the locking ball, and the locking ball is engaged with the extension plate;

[0010] Among them, the end of the extension plate away from the center plate is fixedly connected to the lanyard buckle, the outer bottom of the lanyard buckle is slidably connected to the sliding plate, the end of the sliding plate located on the inner side of the lanyard buckle is rotatably installed with the extension plate, the top of the other side of the sliding plate is rotatably installed with a rotating plate, the bottom of the sliding plate is fixedly installed with a reset spring, and the bottom end of the lanyard buckle is fixedly connected to a locking buckle.

[0011] Preferably, the top of the sliding plate away from the locking buckle is fixedly connected to a vertical plate, the rotation of the vertical plate is connected to a rotary plate, the rotary plate fits against the outer side of the lanyard buckle, the bottom of the sliding plate away from the locking buckle is fixedly connected to a lower convex strip, the lower convex strip is fixedly connected to a reset spring, and the other end of the reset spring is fixedly connected to the lanyard buckle.

[0012] Preferably, the extension plates on both sides are plugged into each other, a ball groove is provided at the bottom of the end of the extension plate away from the lanyard buckle, the ball groove is engaged with the locking ball, the extension plate is overlapped with the locking buckle, and a blocking bar is fixedly connected to the end of the extension plate away from the sliding plate.

[0013] Preferably, one end of the extension plate away from the blocking bar is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the sliding plate, torsion springs are symmetrically sleeved on both sides of the rotating shaft, and the extension plate is also slidably connected to the lanyard buckle.

[0014] Preferably, the pad rail assembly includes a slide groove opened on the top of the lifting plate, a slide frame is symmetrically slidably connected to the slide groove, a plurality of pads are stacked on the inner bottom surface of the slide frame, a lifting plate is slidably installed on the inner side of the slide frame, and a stud is threadedly installed in the middle of the lifting plate.

[0015] Preferably, the top end of the stud is slidably connected to a lifting gasket, the bottom end of the stud is fixedly connected to a knob, and the bottom end of the knob is rotatably connected to a fitting plate.

[0016] Preferably, the bonding plate is bonded to the top surface of the cushion block.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the quenching positioning device for a mining rack increases the stability of the rope during installation, prevents it from falling off after installation, and avoids the operational risks caused by the worker's unstable center of gravity and proximity to a heat source when squatting to install the rope. The specific contents are as follows:

[0018] 1. By pulling the rope buckle, the extension plate slides outward, so that the rope buckle is away from the lifting plate, and then the rotating plate is flipped outward, so that the reset spring pulls the sliding plate to move horizontally, so that the extension plate overlaps with the locking buckle, and then the rope is squeezed and the extension plate is rotated upward to avoid the position until the rope enters the inside of the rope buckle. The torsion spring resets the extension plate by pulling the rotating shaft, so that the rope that is still in a loose state is restricted to the inside of the rope buckle, which increases the stability of the rope during installation and prevents it from falling off after installation. At this time, the rope buckle is away from the high-temperature mining rack rail, so it can avoid the operation risks caused by unstable center of gravity and proximity to heat sources when workers squat to install the rope.

[0019] 2. By stacking and placing different numbers of pads, the rack rails can be effectively lifted. After the rack rails are stacked and assembled, the height of the lifting plate can be slightly changed by turning the knob with a tool, which in turn causes the lifting plate to push the lifting pads to slightly change the height, ultimately allowing the horizontality of the rack rails to be changed more accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the front cross-section structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the top structure of the utility model;

[0022] Figure 3 for Figure 1 A schematic diagram of the enlarged installation structure at point A in the middle;

[0023] Figure 4 for Figure 1 A schematic diagram of the enlarged installation structure at point B in the middle;

[0024] Figure 5 for Figure 1 Schematic diagram of the enlarged installation structure at point C in the middle;

[0025] Figure 6 Schematic diagram of the installation structure of the extension plate;

[0026] Figure 7 Schematic diagram of the cross-sectional structure of the sliding frame.

[0027] In the figure: 1. Lifting plate; 101. Support leg; 102. Center plate; 2. Hanging rope assembly; 201. Extension plate; 202. Cavity; 203. First spring; 204. Center column; 205. Positioning ball; 206. Ball groove; 207. Hanging rope buckle; 208. Locking buckle; 209. Sliding plate; 210. Rotating shaft; 211. Extension plate; 212. Vertical plate; 213. Rotating plate; 214. Lower convex strip; 215. Return spring; 216. Torsion spring; 217. Blocking strip; 3. Rail assembly; 301. Slide groove; 302. Sliding frame; 303. Pad block; 304. Lifting plate; 305. Stud; 306. Laminating plate; 307. Knob; 308. Lifting gasket. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-7 The utility model provides a technical solution: a quenching positioning device for a mining rack, comprising a lifting plate 1, and legs 101 fixedly mounted on both sides of the bottom surface of the lifting plate 1 and a center plate 102 in the middle of the bottom surface;

[0030] Several sets of rail assemblies 3 are arranged in parallel on the top surface of the lifting plate 1, and a hanging rope assembly 2 is arranged on the bottom of the lifting plate 1;

[0031] Among them, the hanging rope assembly 2 includes an extension plate 201 symmetrically and slidingly installed on both sides of the bottom of the lifting plate 1, the extension plate 201 is slidably connected to the support leg 101, a cavity 202 is opened inside the center plate 102, the inside of the cavity 202 is symmetrically fixedly connected with a first spring 203, the top of the first spring 203 is fixedly connected with a locking ball 205, and the middle part of the first spring 203 is movably provided with a center column 204, the center column 204 is fixedly connected to the locking ball 205, and the locking ball 205 is engaged with the extension plate 201; after the locking ball 205 is engaged with the extension plate 201, it can prevent the extension plate 201 from sliding out of the lifting plate 1 at will.

[0032] Among them, the end of the extension plate 201 away from the center plate 102 is fixedly connected to the hanging rope buckle 207, and the outer bottom of the hanging rope buckle 207 is slidably connected to the sliding plate 209. The end of the sliding plate 209 located on the inner side of the hanging rope buckle 207 is rotatably installed with an extension plate 211, and the top of the other side of the sliding plate 209 is rotatably installed with a rotating plate 213. The bottom of the sliding plate 209 is fixedly installed with a return spring 215, and the bottom end of the hanging rope buckle 207 is fixedly connected with a locking buckle 208; the inner side of the hanging rope buckle 207 is provided with a groove, and the rope can be clamped in the groove, and the top of the rope is connected to the crane with a hook.

[0033] The top of the sliding plate 209 away from the locking buckle 208 is fixedly connected to a vertical plate 212, and the rotation of the vertical plate 212 is connected to a rotary plate 213, and the rotary plate 213 fits the outer side of the hanging rope buckle 207. The bottom of the sliding plate 209 away from the locking buckle 208 is fixedly connected to a lower convex strip 214, and the lower convex strip 214 is fixedly connected to a return spring 215, and the other end of the return spring 215 is fixedly connected to the hanging rope buckle 207; the return spring 215 can pull the sliding plate 209 to reset.

[0034] The extension plates 201 on both sides are plugged into each other. A ball groove 206 is provided at the bottom of the end of the extension plate 201 away from the lanyard buckle 207. The ball groove 206 is engaged with the locking ball 205. The extension plate 211 is overlapped with the locking buckle 208. The end of the extension plate 211 away from the sliding plate 209 is fixedly connected with a blocking bar 217.

[0035] The end of the extension plate 211 away from the blocking bar 217 is fixedly connected to the rotating shaft 210, and the rotating shaft 210 is rotatably connected to the sliding plate 209. The torsion springs 216 are symmetrically sleeved on both sides of the rotating shaft 210, and the extension plate 211 is also slidably connected to the hanging rope buckle 207; the sliding plate 209 is slidably connected to the hanging rope buckle 207 through the inner groove. The thickness and length of the extension plate 211 are smaller than the sliding plate 209, so it can also enter the inner groove. One end of the torsion spring 216 is fixedly connected to the extension plate 211, and the other end is fixedly connected to the sliding plate 209, and the rotating shaft 210 can only be rotated upward by ninety degrees.

[0036] The rail assembly 3 includes a slide groove 301 opened on the top of the lifting plate 1, and a slide frame 302 is symmetrically slidably connected to the slide groove 301. A number of pads 303 are stacked on the inner bottom surface of the slide frame 302. A lifting plate 304 is slidably installed on the inner side of the slide frame 302, and a stud 305 is threadedly installed on the middle part of the lifting plate 304; the top end of the stud 305 is slidably connected to a lifting gasket 308, the bottom end of the stud 305 is fixedly connected to a knob 307, and the bottom of the knob 307 is rotatably connected to a fitting plate 306; the lifting gasket 308 is fitted with the lifting plate 304.

[0037] The laminating plate 306 is in contact with the top surface of the pad 303 ; as the number of pads 303 increases, the height of the laminating plate 306 will also change.

[0038] Working principle: Before using this kind of quenching positioning device for mining racks, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 7 The cam 207 is then released from the engagement of the locking ball 205 with the ball groove 206, thereby allowing the extension plate 201 to slide outward smoothly, thereby allowing the cam 207 to move away from the lifting plate 1. At this time, the rotary plate 213 is turned outward, so that the return spring 215 pulls the sliding plate 209 to move horizontally, thereby allowing the extension plate 211 to overlap the locking buckle 208, and the rope is pushed upward, so that the rope is squeezed and the extension plate 211 rotates upward to avoid the position until the rope enters the inner side of the cam 207. The torsion spring 216 pulls the rotating shaft 210 to return the extension plate 211 to its original position, so that the rope, which is still in a loose state, is restricted to the inner side of the cam 207, thereby increasing the stability of the rope during installation and preventing it from falling off after installation. In addition, when installing, the worker is in a squatting position, and the cam 207 is away from the high-temperature mining rack rail. Therefore, it is safer for the worker to install the rope when squatting.

[0039] After the rope is installed, push the extension plate 201 back to its original position so that the two extension plates 201 on both sides are plugged into the center plate 102. At this time, the device together with the rack above it can be placed into the quenching tank using an external crane.

[0040] By stacking and placing different numbers of pads 303, the racks can be effectively lifted. After the racks are stacked and assembled, the height of the lifting plate 304 is slightly changed by turning the knob 307 with a tool, and the height of the lifting plate 304 pushes the lifting pad 308 to change slightly, ultimately making the horizontality of the rack more accurately changed.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A quenching and positioning device for a mining rack, comprising a lifting plate (1), supporting legs (101) fixedly mounted on both sides of the bottom surface of the lifting plate (1), and a center plate (102) in the middle of the bottom surface; It is characterized by: Also includes: A plurality of rail assemblies (3) are arranged in parallel on the top surface of the lifting plate (1), and a hanging rope assembly (2) is arranged on the bottom of the lifting plate (1); The hanging rope assembly (2) comprises an extension plate (201) symmetrically slidably mounted on both sides of the bottom of the lifting plate (1); the extension plate (201) is slidably connected to the support legs (101); a cavity (202) is provided inside the center plate (102); a first spring (203) is symmetrically fixedly connected inside the cavity (202); a top end of the first spring (203) is fixedly connected to a positioning ball (205); a central column (204) is movably provided in the middle of the first spring (203); the central column (204) is fixedly connected to the positioning ball (205); and the positioning ball (205) is snap-fitted and connected to the extension plate (201); The extension plate (201) is fixedly connected to one end of the extension plate (201) away from the center plate (102) with a lanyard buckle (207), and the outer bottom of the lanyard buckle (207) is slidably connected to a sliding plate (209). An extension plate (211) is rotatably mounted on one end of the sliding plate (209) located inside the lanyard buckle (207), and a rotary plate (213) is rotatably mounted on the top of the other side of the sliding plate (209). A reset spring (215) is fixedly mounted on the bottom of the sliding plate (209), and a locking buckle (208) is fixedly connected to the bottom end of the lanyard buckle (207).

2. A quenching and positioning device for a mining rack according to claim 1, characterized in that: The top of one end of the sliding plate (209) away from the locking buckle (208) is fixedly connected to a vertical plate (212), the rotation of the vertical plate (212) is connected to a rotary plate (213), the rotary plate (213) is fitted with the outer side of the hanging rope buckle (207), the bottom of the sliding plate (209) away from the locking buckle (208) is fixedly connected to a lower convex strip (214), the lower convex strip (214) is fixedly connected to a return spring (215), and the other end of the return spring (215) is fixedly connected to the hanging rope buckle (207).

3. The quenching and positioning device for a mining rack according to claim 1, characterized in that: The extension plates (201) on both sides are plugged into each other. A ball groove (206) is provided at the bottom of one end of the extension plate (201) away from the lanyard buckle (207). The ball groove (206) is engaged with the locking ball (205). The extension plate (211) is overlapped with the locking buckle (208). One end of the extension plate (211) away from the sliding plate (209) is fixedly connected with a blocking bar (217).

4. The quenching and positioning device for a mining rack according to claim 1, characterized in that: One end of the extension plate (211) away from the blocking bar (217) is fixedly connected to a rotating shaft (210), and the rotating shaft (210) is rotatably connected to the sliding plate (209). Torsion springs (216) are symmetrically sleeved on both sides of the rotating shaft (210), and the extension plate (211) is also slidably connected to the lanyard buckle (207).

5. The quenching and positioning device for a mining rack according to claim 1, characterized in that: The pad rail assembly (3) includes a slide groove (301) opened on the top of the lifting plate (1), a slide frame (302) is symmetrically slidably connected to the slide groove (301), a plurality of pads (303) are stacked on the inner bottom surface of the slide frame (302), a lifting plate (304) is slidably installed on the inner side of the slide frame (302), and a stud (305) is threadedly installed in the middle of the lifting plate (304).

6. The quenching and positioning device for a mining rack according to claim 5, characterized in that: The top end of the stud (305) is slidably connected to a lifting gasket (308), the bottom end of the stud (305) is fixedly connected to a knob (307), and the bottom of the knob (307) is rotatably connected to a fitting plate (306).

7. The quenching and positioning device for a mining rack according to claim 6, characterized in that: The laminating plate (306) is laminating to the top surface of the cushion block (303).