High-safety anode blanking clamp jig

By designing a high-safety anode blanking fixture, the safety hazard of operators during one-handed operation is solved. By synchronously controlling the cylinder and buffer structure with both hands, the safety and installation efficiency of the equipment are improved.

CN223397821UActive Publication Date: 2025-09-30FREEWON CHINA CO LTD
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Patent Information

Application Number
CN202422836843.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-30
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing anode blanking clamp has safety hazards during operation. When the operator uses one hand to operate the equipment, the other hand may unconsciously support the equipment, resulting in accidents such as pinching.

Method used

A high-safety anode blanking clamp has been designed. The lifting of the lifting cylinder is controlled by a cylinder control valve. The operator needs to use both hands to operate the manual control valve synchronously to control the opening and closing cylinder to avoid the idle hand from accidentally touching the equipment. The installation convenience is improved by the guide arc strip and buffer ring.

Benefits of technology

It enables the operator to operate with both hands simultaneously, reduces safety hazards, and improves installation efficiency and equipment safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223397821U_ABST
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Abstract

The utility model relates to the technical field of blanking clamp jigs, in particular to a high-safety anode blanking clamp jig which mainly comprises a bottom installation plate, supporting rods are installed at the four corners of the top end of the bottom installation plate, a top installation plate is installed at the top ends of the supporting rods, and a lifting air cylinder is arranged at the top end of the top installation plate. The material control adjusting assembly is arranged at the top end of the bottom mounting plate and comprises a middle movable plate. According to the high-safety anode blanking clamp jig, lifting of a lifting air cylinder is controlled through an air cylinder control valve, when a middle movable plate is driven to descend to the position of a control mounting plate, at the moment, a first manual control valve and a second manual control valve are simultaneously controlled through two hands, a first hanging opening air cylinder and a second hanging opening air cylinder are controlled to push, and the clamping effect is achieved. Clamping and lifting are synchronously controlled, the two hands of an operator need to conduct synchronous operation, accidental injury caused by the fact that the idle hands touch the equipment by mistake is avoided, and potential safety hazards are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of blanking clamps and jigs, in particular to a high-safety anode blanking clamp and jig. Background Art

[0002] Anode blanking fixtures are primarily used to secure small, non-porous or irregularly shaped workpieces, enabling efficient and stable processing during the anodizing process. By combining titanium clamps with a mounting method, they address the difficulty of mounting parts without holes or with irregular shapes, improving production efficiency, reducing costs, and ensuring consistent appearance across batches of processed workpieces.

[0003] Chinese patent publication number CN208961557U discloses a clamping fixture. This utility model uses different cylinders to mobilize different clamping blocks to stably install different positions of fixed parts. The processing can be completed through simple operations, which is convenient for improving operational efficiency.

[0004] During the use of the equipment, the operator can easily complete the positioning and clamping of the workpiece by pressing the starting component of the synchronous operation. This design simplifies the operation steps and allows the operator to operate with one hand. Although this convenience improves work efficiency, it also poses potential safety hazards. Since the operator only needs to use one hand to operate the equipment, the other hand may be unconsciously supported on the equipment. The operation of the equipment may cause accidents such as pinching, posing a threat to the safety of the operator. Especially during the processing of the equipment, any slight negligence may lead to serious injury. There are certain safety hazards, which need to be optimized and improved. Utility Model Content

[0005] The purpose of the present utility model is to provide a highly safe anode blanking clamp to solve the problem raised in the above background technology that the operator uses one hand to operate the equipment and the other hand may unconsciously support the equipment, resulting in accidents such as pinching caused by the operation of the equipment.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A highly safe anode blanking fixture, comprising:

[0008] The bottom mounting plate has support rods installed at the four corners of the top of the bottom mounting plate, and the top of the support rods is installed with a top mounting plate, and the top of the top mounting plate is provided with a lifting cylinder.

[0009] A material control and adjustment component is provided at the top of the bottom mounting plate, and the material control and adjustment component includes a middle movable plate, a first hanging support cylinder is installed on the left side of the rear end of the middle movable plate, and a second hanging support cylinder is installed on the right side of the rear end of the middle movable plate, and a manual control valve 1 and a manual control valve 2 are provided on the top of the middle movable plate, and the manual control valve 1 and the manual control valve 2 need to be operated synchronously to control the operation of the first hanging support cylinder and the second hanging support cylinder;

[0010] The cylinder convenient installation component is arranged at the top of the top mounting plate, and the cylinder convenient installation component includes a fixed mounting block, and guide arc strips are installed on both sides of the bottom end of the fixed mounting block, and a card slot is opened on the top wall of the fixed mounting block. The card slot is used for card connection during the installation of the lifting cylinder, and the guide arc strip facilitates the fixed mounting block to be pressed down and fixed into the top wall of the top mounting plate.

[0011] Preferably, a control mounting plate is provided at the rear end of the bottom mounting plate, and a cylinder control valve is installed at the rear end of the control mounting plate.

[0012] Preferably, the bottom end of the lifting cylinder is connected to a middle movable plate, and sliding connection sleeves are installed at the four inner corners of the middle movable plate. The bottom end of the middle movable plate is installed with a slide plate, and the bottom end of the slide plate is provided with a clamping group.

[0013] Preferably, a support frame is installed on the top end of the bottom mounting plate.

[0014] Preferably, both sides of the top of the fixed installation block are connected to handheld blocks.

[0015] Preferably, an elastic buffer is connected to the inner side of the slot, and a buffer ring is connected to the top of the elastic buffer.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model controls the lifting of the lifting cylinder through the cylinder control valve, and when the middle movable plate is driven to descend to the position of the control mounting plate, the manual control valve 1 and the manual control valve 2 are controlled by both hands at the same time, thereby controlling the push of the hanging support cylinder 1 and the hanging support cylinder 2, and synchronously controlling the clamping and lifting. In this way, the operator is required to operate with both hands synchronously, avoiding accidental injury caused by the idle hand touching the equipment by mistake, thereby reducing safety hazards.

[0018] The arc-shaped setting of the guide arc strip and the easy holding of the hand-held block can facilitate the plug-in installation of the fixed mounting block. The inner side of the fixed mounting block is provided with a card slot and a connecting buffer ring for buffering, which can facilitate the positioning and installation of the lifting cylinder on the inner side of the fixed mounting block. This setting can improve the convenience of installation of the lifting cylinder and thus improve the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the blanking support assembly of the present utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the blanking movable component of the utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the cylinder convenient installation component of the present utility model.

[0023] In the figure: 1. Bottom mounting plate; 2. Support rod; 3. Top mounting plate; 4. Lifting cylinder; 5. Control mounting plate; 6. Cylinder control valve; 7. Middle movable plate; 8. Sliding connecting sleeve; 9. Clamping group; 10. Slide plate; 11. Manual control valve 1; 12. Manual control valve 2; 13. Hanging support cylinder 1; 14. Hanging support cylinder 2; 15. Support frame; 16. Fixed mounting block; 17. Guide arc strip; 18. Hand-held block; 19. Slot; 20. Elastic buffer; 21. Buffer ring. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0026] like Figure 1-4 As shown, the present application provides a highly secure anode blanking fixture, comprising:

[0027] The bottom mounting plate 1, the top four corners of the bottom mounting plate 1 are all installed with support rods 2, and the top of the support rods 2 is installed with a top mounting plate 3, and the top of the top mounting plate 3 is provided with a lifting cylinder 4,

[0028] The material control and adjustment component is arranged at the top of the bottom mounting plate 1, and the material control and adjustment component includes a middle movable plate 7, a hanging support cylinder 13 is installed on the left side of the rear end of the middle movable plate 7, and a hanging support cylinder 2 14 is installed on the right side of the rear end of the middle movable plate 7, and a manual control valve 11 and a manual control valve 2 12 are arranged on the top of the middle movable plate 7.

[0029] Specifically, such as Figure 2 As shown, a control mounting plate 5 is provided at the rear end of the bottom mounting plate 1, and a cylinder control valve 6 is installed at the rear end of the control mounting plate 5;

[0030] In this embodiment, the control mounting plate 5 is arranged at the rear end to mount the cylinder control valve 6 , which is used to control the lifting cylinder 4 .

[0031] Specifically, such as Figure 3 As shown, the bottom end of the lifting cylinder 4 is connected to the middle movable plate 7, and the four inner corners of the middle movable plate 7 are installed with sliding connection sleeves 8, the bottom end of the middle movable plate 7 is installed with a slide plate 10, and the bottom end of the slide plate 10 is provided with a clamping group 9;

[0032] In this embodiment: the middle movable plate 7 is raised and lowered by the lifting cylinder 4, and is guided and slid by the sliding connecting sleeve 8 on all sides. The position between the middle movable plate 7 and the slide plate 10 is controlled by the hanging support cylinder 2 14, which facilitates the clamping group 9 to clamp the hanging support.

[0033] Specifically, such as Figure 1 As shown, a support frame 15 is installed on the top of the bottom mounting plate 1;

[0034] In this embodiment, a plurality of support frames 15 are provided to separate and guide the movement of the hanging supports.

[0035] Manual control valve 11 and manual control valve 2 12 need to be operated synchronously to control the operation of opening and closing support cylinder 1 13 and opening and closing support cylinder 2 14;

[0036] The cylinder convenient installation component is arranged at the top of the top mounting plate 3, and the cylinder convenient installation component includes a fixed installation block 16, and guide arc strips 17 are installed on both sides of the bottom end of the fixed installation block 16, and a card slot 19 is opened on the top wall of the fixed installation block 16.

[0037] Specifically, such as Figure 4 As shown, both sides of the top of the fixed mounting block 16 are connected to the hand-held blocks 18;

[0038] In this embodiment, the hand-held block 18 facilitates the grabbing of the fixed installation block 16 .

[0039] Specifically, such as Figure 4As shown, the inner side of the slot 19 is connected to an elastic buffer 20, and the top of the elastic buffer 20 is connected to a buffer ring 21;

[0040] In this embodiment, the card slot 19 is used for the card connection of the lifting cylinder 4 installation, and then the elastic buffer member 20 on the inner side elastically connects and buffers the buffer ring 21 to avoid collision damage during the installation process of the lifting cylinder 4.

[0041] The card slot 19 is used for the card connection when the lifting cylinder 4 is installed, and the guide arc strip 17 facilitates the fixing of the mounting block 16 by pressing it down and locking it into the top wall of the top mounting plate 3;

[0042] In this embodiment: the lifting and lowering of the lifting cylinder 4 is controlled by the cylinder control valve 6, and the middle movable plate 7 is driven to descend to the position of the control mounting plate 5. At this time, the manual control valve 11 and the manual control valve 2 12 are controlled by both hands at the same time to control the push of the hanging support cylinder 13 and the hanging support cylinder 2 14, and the clamping and lifting are controlled synchronously. The operator needs to use both hands to operate synchronously to avoid the idle hand accidentally touching the equipment and causing accidental injury. The arc setting of the guide arc bar 17 and the easy holding of the hand-held block 18 can facilitate the plug-in installation of the fixed mounting block 16. The inner side of the fixed mounting block 16 is provided with a card slot 19 and a connecting buffer ring 21 for buffering, which can facilitate the positioning and installation of the lifting cylinder 4 on the inner side of the fixed mounting block 16, thereby improving the installation convenience of the lifting cylinder 4 and thereby improving the installation efficiency.

[0043] The specific scheme is as follows: first, the lifting and lowering of the lifting cylinder 4 is controlled by the cylinder control valve 6, and when the middle movable plate 7 is driven to drop to the position of the control mounting plate 5, the four corners of the middle movable plate 7 are guided to slide on the outside of the support rod 2 through the sliding connection sleeve 8, and then the manual control valve 1 11 and the manual control valve 2 12 are controlled by both hands at the same time to control the opening and closing support cylinder 13 and the opening and closing support cylinder 2 14 to push the position between the middle movable plate 7 and the slide plate 10, and control the clamping group 9 to clamp the hanging support placed on the inner side of the support frame 15 at the bottom. During the installation process of the lifting cylinder 4, the arc setting of the guide arc strip 17 and the easy holding of the hand-held block 18 can facilitate the plug-in installation of the fixed mounting block 16. The inner side of the fixed mounting block 16 is provided with a card slot 19 and a connection buffer ring 21 for buffering, which can facilitate the positioning and installation of the lifting cylinder 4 on the inner side of the fixed mounting block 16.

[0044] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative; within the spirit of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0045] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A highly safe anode blanking fixture, comprising: A bottom mounting plate (1), wherein support rods (2) are installed at the four corners of the top of the bottom mounting plate (1), and a top mounting plate (3) is installed at the top of the support rods (2), and a lifting cylinder (4) is provided at the top of the top mounting plate (3), characterized in that: A material control and adjustment component is provided at the top end of the bottom mounting plate (1), and the material control and adjustment component includes a middle movable plate (7), a first opening and hanging support cylinder (13) is installed on the left side of the rear end of the middle movable plate (7), and a second opening and hanging support cylinder (14) is installed on the right side of the rear end of the middle movable plate (7), and a first manual control valve (11) and a second manual control valve (12) are provided at the top end of the middle movable plate (7), and the first manual control valve (11) and the second manual control valve (12) need to be operated synchronously and are used to control the operation of the first opening and hanging support cylinder (13) and the second opening and hanging support cylinder (14); A cylinder convenient installation component is provided, wherein the cylinder convenient installation component is arranged at the top of the top installation plate (3), and the cylinder convenient installation component comprises a fixed installation block (16), guide arc strips (17) are installed on both sides of the bottom end of the fixed installation block (16), and a card slot (19) is provided on the top wall of the fixed installation block (16), the card slot (19) is used for card connection when installing the lifting cylinder (4), and the guide arc strip (17) facilitates the fixed installation block (16) to be pressed down and fixed on the top wall of the top installation plate (3).

2. A high-safety anode blanking fixture according to claim 1, characterized in that: A control mounting plate (5) is provided at the rear end of the bottom mounting plate (1), and a cylinder control valve (6) is installed at the rear end of the control mounting plate (5).

3. A high-safety anode blanking fixture according to claim 1, characterized in that: The bottom end of the lifting cylinder (4) is connected to a middle movable plate (7), and the four inner corners of the middle movable plate (7) are all installed with sliding connection sleeves (8). The bottom end of the middle movable plate (7) is installed with a slide plate (10), and the bottom end of the slide plate (10) is provided with a clamping group (9).

4. A high-safety anode blanking fixture according to claim 1, characterized in that: A support frame (15) is installed on the top end of the bottom mounting plate (1).

5. A high-safety anode blanking fixture according to claim 1, characterized in that: Both sides of the top of the fixed installation block (16) are connected to handheld blocks (18).

6. A high-safety anode blanking fixture according to claim 1, characterized in that: The inner side of the clamping slot (19) is connected to an elastic buffer component (20), and the top end of the elastic buffer component (20) is connected to a buffer ring (21).

Citation Information

Patent Citations

  • Clamping jig

    CN208961557U