Skip-by-warehouse construction device for foundation pit construction

By designing an angle-adjustable concrete pouring device and double-helix mixing blades, the problem of fixed angle of the feed pipe during foundation pit construction was solved, and the construction adaptability and concrete usage effect were improved.

CN223398138UActive Publication Date: 2025-09-30BEIJING ZHUZONG DISI DEV CONSTR CO LTD
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Patent Information

Application Number
CN202422808990.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-30
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

In existing foundation pit construction, concrete pouring equipment cannot flexibly adjust the pouring angle of the discharge pipe and cannot adapt to the complex and changeable foundation pit environment.

Method used

A device including a walking assembly, a concrete storage tank, a conveying inclined cylinder, a hydraulic electric push rod, and a concrete pouring mechanism was designed. The angle of the discharge pipe was adjusted by the hydraulic electric push rod, and a double-helix mixing blade was used to prevent the concrete from solidifying.

Benefits of technology

The flexible adjustment of the angle of the discharge pipe is realized to adapt to the complex foundation pit environment, prevent the concrete from solidifying, and improve the construction quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of foundation pit construction, and discloses a construction device adopting a warehouse jumping method for foundation pit construction, which comprises a base provided with a walking assembly and a concrete storage tank fixedly connected to the outer wall of the top of the base, and further comprises a concrete pouring mechanism, and the front side of the concrete storage tank is provided with a filling pipe. The concrete pouring mechanism comprises a conveying inclined cylinder, a material pump, a hydraulic electric push rod, a concrete conveying assembly, a pipeline connecting assembly and a stirring assembly. In the actual pouring process, the pouring angle of the discharging pipe can be flexibly adjusted through the hydraulic electric push rod which is arranged in a hinged mode, and then the device can adapt to the complex and changeable foundation pit construction environment conveniently; concrete in the concrete storage tank is fully stirred through the two double-helix stirring blades with opposite rotating directions, the concrete can be effectively prevented from being solidified, the using effect of the concrete is improved, and therefore the subsequent pouring construction quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of foundation pit construction, in particular to a jump-bin method construction device for foundation pit construction. Background Art

[0002] The skip-slot construction method is an advanced technology used in the construction of large-scale concrete structures, particularly in deep foundation pits. The core of this method involves dividing an overlong concrete block into several smaller blocks. By constructing the blocks at intervals, the concrete is allowed to release stress early in the process, and then these smaller blocks are connected to form a whole later. This allows the concrete's tensile strength to withstand the subsequent thermal shrinkage stress, effectively preventing cracks.

[0003] At present, when carrying out the foundation pit skipping method construction, it is inevitable to use concrete pouring equipment. However, during the actual pouring process, the pouring angle of the discharge pipe cannot be flexibly adjusted, which makes it inconvenient to adapt to the complex and changeable foundation pit construction environment. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings in the prior art and to propose a skip-bin method construction device for foundation pit construction.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A construction device using a jump chamber method for foundation pit construction comprises a base provided with a walking assembly and a concrete storage tank fixedly connected to the outer wall of the top of the base, a filling pipe being provided at the front of the concrete storage tank, and a concrete pouring mechanism;

[0007] The concrete pouring mechanism includes a conveying inclined cylinder hinged to the top of the concrete storage tank, a material pump fixedly installed on the outer wall of the top of the base, a hydraulic electric push rod hinged between the conveying inclined cylinder and the concrete storage tank, a concrete conveying assembly, a pipe connection assembly and a stirring assembly.

[0008] Preferably, the concrete conveying assembly includes a transmission shaft rotatably mounted in the conveying inclined cylinder, an auger welded to the outer wall of the transmission shaft, and a conveying motor fixedly connected to the outer wall of the bottom of the conveying inclined cylinder.

[0009] Preferably, the output shaft of the conveying motor is connected to the bottom inner wall of the conveying inclined cylinder through a sealed bearing, and the output shaft of the conveying motor is coaxially fixedly connected to the bottom end of the transmission shaft through a coupling.

[0010] Preferably, the pipeline connection assembly includes a downpipe fixedly connected to the upper part of the conveying inclined cylinder and a universal metal hose fixedly connected to the lower part of the conveying inclined cylinder. The extraction end of the material pump is connected to the concrete storage tank through the extraction end, and the feeding end of the material pump is connected to the bottom end of the universal metal hose through the feeding pipe.

[0011] Preferably, the stirring assembly includes a driving component, two stirring shafts which are sequentially rotatably installed in the concrete storage tank, and two double-helix stirring blades which are sequentially fixedly connected to the two stirring shafts.

[0012] Preferably, the driving component includes a fixing frame welded to the outer wall of the concrete storage tank, a control motor fixedly mounted on the side wall of the fixing frame, two first linkage gears fixedly mounted on one end of the two stirring shafts in sequence, a driving gear fixedly mounted on the output shaft of the control motor, a linkage shaft rotatably mounted on one side of the fixing frame, and a second linkage gear fixedly mounted on the linkage shaft, the second linkage gear and the first linkage gear located below are both engaged with the driving gear, and the first linkage gear located above is engaged with the second linkage gear.

[0013] Preferably, the walking assembly includes four universal wheels with brakes fixedly installed at the four corners of the bottom of the base in sequence and a push handle welded to the outer wall of the top of the base.

[0014] The beneficial effects of the utility model are:

[0015] 1. During the actual pouring process, the utility model can flexibly adjust the pouring angle of the discharge pipe through the hinged hydraulic electric push rod, thereby facilitating adaptation to the complex and changeable foundation pit construction environment;

[0016] 2. The utility model fully stirs the concrete in the concrete storage tank through two double-helix mixing blades rotating in opposite directions, which can effectively prevent the concrete from solidifying, improve the use effect of the concrete, and thus help improve the quality of subsequent pouring construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic cross-sectional view of the conveying inclined cylinder and the concrete storage tank in the present invention;

[0018] Figure 2 It is a partial enlarged structural diagram of the utility model;

[0019] Figure 3 This is a three-dimensional enlarged structural diagram of the driving component in the utility model;

[0020] Figure 4 It is a side structural schematic diagram of the concrete storage tank in the present utility model.

[0021] In the figure: 1. Base; 2. Concrete storage tank; 3. Conveying inclined cylinder; 4. Material pump; 5. Hydraulic electric push rod; 6. Drive shaft; 7. Auger; 8. Conveying motor; 9. Feed pipe; 10. Universal metal hose; 11. Mixing shaft; 12. Double-helix mixing blade; 13. Fixed frame; 14. Control motor; 15. First linkage gear; 16. Drive gear; 17. Linkage shaft; 18. Second linkage gear; 19. Filling pipe; 20. Push handle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Example

[0024] Reference Figure 1-4 A construction device using a skipping method for foundation pit construction includes a concrete pouring mechanism, a base 1 provided with a walking assembly, and a concrete storage tank 2 fixedly connected to the top outer wall of the base 1;

[0025] In this embodiment, the walking assembly includes four universal wheels with brakes fixedly mounted at the four corners of the bottom of the base 1 and a push handle 20 welded to the top outer wall of the base 1. A filling pipe 19 is provided in front of the concrete storage tank 2. The concrete pouring mechanism includes:

[0026] The conveying inclined cylinder 3 is hinged to the top of the concrete storage tank 2;

[0027] The material pump 4 is fixedly mounted on the top outer wall of the base 1;

[0028] A hydraulic electric push rod 5 is hinged between the conveying inclined cylinder 3 and the concrete storage tank 2;

[0029] The concrete conveying assembly includes a transmission shaft 6 rotatably mounted in the conveying inclined cylinder 3, an auger 7 welded to the outer wall of the transmission shaft 6, and a conveying motor 8 fixedly connected to the outer wall of the bottom of the conveying inclined cylinder 3. The output shaft of the conveying motor 8 is connected to the inner wall of the bottom of the conveying inclined cylinder 3 through a sealed bearing. The output shaft of the conveying motor 8 is coaxially fixedly connected to the bottom end of the transmission shaft 6 through a coupling.

[0030] The pipe connection assembly includes a feed pipe 9 fixedly connected to the upper part of the conveying inclined cylinder 3 and a universal metal hose 10 fixedly connected to the lower part of the conveying inclined cylinder 3. The extraction end of the material pump 4 is connected to the concrete storage tank 2 through the extraction end, and the feeding end of the material pump 4 is connected to the bottom end of the universal metal hose 10 through the feeding pipe;

[0031] A stirring assembly comprising a driving component, two stirring shafts 11 which are sequentially rotatably mounted in the concrete storage tank 2, and two double-helical stirring blades 12 which are sequentially fixedly connected to the two stirring shafts 11;

[0032] Furthermore, the driving components include a fixing frame 13 welded to the outer wall of the concrete storage tank 2, a control motor 14 fixedly mounted on the side wall of the fixing frame 13, two first linkage gears 15 fixedly mounted on one end of the two stirring shafts 11 in sequence, a driving gear 16 fixedly mounted on the output shaft of the control motor 14, a linkage shaft 17 rotatably mounted on one side of the fixing frame 13 and a second linkage gear 18 fixedly mounted on the linkage shaft 17. The second linkage gear 18 and the first linkage gear 15 located below are both engaged with the drive gear 16, and the first linkage gear 15 located above is engaged with the second linkage gear 18.

[0033] The working principle of this embodiment is as follows: First, the concrete in the concrete storage tank 2 is pumped out by the material pump 4 and delivered to the delivery inclined cylinder 3 through the delivery pipe and the universal metal hose 10;

[0034] Secondly, the conveying motor 8 controls the auger 7 on the transmission shaft 6 to rotate in the conveying inclined cylinder 3, conveying the conveyed concrete from bottom to top, and finally discharging it from the discharge pipe 9 for pouring. In the actual pouring process, the hydraulic electric push rod 5 arranged in a hinged manner can flexibly adjust the pouring angle of the discharge pipe 9, thereby facilitating adaptation to the complex and changeable foundation pit construction environment.

[0035] Finally, the driving gear 16 is controlled by controlling the motor 14 to rotate forward, and then the first linkage gear 15 and the second linkage gear 18 below that are engaged with the driving gear 16 will rotate in the opposite direction, and then the first linkage gear 15 above that is engaged with the second linkage gear 18 will rotate forward, thereby causing the two double-helix stirring blades 12 connected to the two stirring shafts 11 to rotate in the opposite direction. In this way, the concrete in the concrete storage tank 2 can be fully stirred by the two double-helix stirring blades 12 with opposite rotation directions, which can effectively prevent the concrete from solidifying, improve the use effect of the concrete, and thus help to improve the subsequent pouring construction quality.

[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A construction device for foundation pit construction using a skipping method, comprising a base (1) provided with a walking assembly and a concrete storage tank (2) fixedly connected to the top outer wall of the base (1), wherein a filling pipe (19) is provided at the front of the concrete storage tank (2), characterized in that: It also includes a concrete pouring mechanism; The concrete pouring mechanism comprises a conveying inclined cylinder (3) hinged to the top of a concrete storage tank (2), a material pump (4) fixedly mounted on the top outer wall of a base (1), a hydraulic electric push rod (5) hinged between the conveying inclined cylinder (3) and the concrete storage tank (2), a concrete conveying assembly, a pipeline connection assembly and a stirring assembly.

2. A skip-storage method construction device for foundation pit construction according to claim 1, characterized in that: The concrete conveying assembly comprises a transmission shaft (6) rotatably mounted in a conveying inclined cylinder (3), an auger (7) welded to the outer wall of the transmission shaft (6), and a conveying motor (8) fixedly connected to the outer wall of the bottom of the conveying inclined cylinder (3).

3. A skip-storage method construction device for foundation pit construction according to claim 2, characterized in that: The output shaft of the conveying motor (8) is connected to the bottom inner wall of the conveying inclined cylinder (3) through a sealed bearing, and the output shaft of the conveying motor (8) is coaxially fixedly connected to the bottom end of the transmission shaft (6) through a coupling.

4. A skip-storage method construction device for foundation pit construction according to claim 1, characterized in that: The pipeline connection assembly comprises a feed pipe (9) fixedly connected to the upper part of the conveying inclined cylinder (3) and a universal metal hose (10) fixedly connected to the lower part of the conveying inclined cylinder (3); the extraction end of the material pump (4) is connected to the concrete storage tank (2) through the extraction end, and the feeding end of the material pump (4) is connected to the bottom end of the universal metal hose (10) through the feeding pipe.

5. The jump-storage method construction device for foundation pit construction according to claim 1, characterized in that: The stirring assembly comprises a driving component, two stirring shafts (11) which are sequentially rotatably installed in a concrete storage tank (2), and two double-helical stirring blades (12) which are sequentially fixedly connected to the two stirring shafts (11).

6. A skip-storage method construction device for foundation pit construction according to claim 5, characterized in that: The driving component comprises a fixing frame (13) welded to the outer wall of the concrete storage tank (2), a control motor (14) fixedly mounted on the side wall of the fixing frame (13), two first linkage gears (15) fixedly mounted on one end of the two stirring shafts (11) in sequence, a driving gear (16) fixedly mounted on the output shaft of the control motor (14), a linkage shaft (17) rotatably mounted on one side of the fixing frame (13), and a second linkage gear (18) fixedly mounted on the linkage shaft (17); the second linkage gear (18) and the first linkage gear (15) located below are both engaged with the driving gear (16), and the first linkage gear (15) located above is engaged with the second linkage gear (18).

7. A skip-storage method construction device for foundation pit construction according to claim 1, characterized in that: The walking assembly comprises four universal wheels with brakes fixedly mounted in sequence at the four corners of the bottom of the base (1) and a push handle (20) welded to the top outer wall of the base (1).