Two-in-one stirrup cushion block and cushion block mold

By designing a specific groove structure and mold design for the two-in-one stirrup pad, the instability and installation complexity of the negative reinforcement pad during construction were solved, and stability and production efficiency were improved.

CN223398292UActive Publication Date: 2025-09-30朱新伟
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Patent Information

Application Number
CN202422856060.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-30
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The existing negative reinforcement pads are prone to tilt or fall sideways during construction, affecting the construction progress, and the existing structure is complex and inconvenient for steel bar installation.

Method used

A two-in-one stirrup block is designed. By aligning the center line of the upper reinforcement groove with the vertical center line of the block body and extending the lower reinforcement groove to the vertical center line of the block body, combined with the inclined surface and arc transition surface structure, stability is enhanced. At the same time, a mold groove and mold cover design with eight rows and six columns evenly distributed is adopted to improve production efficiency.

Benefits of technology

It effectively avoids the tilting and sideways phenomenon of the pad body, improves stability, facilitates the installation of steel bars, and enhances construction progress and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a two-in-one stirrup cushion block and a cushion block mold, and belongs to the technical field of building equipment. The two-in-one stirrup cushion block comprises a cushion block body, a groove for an upper reinforcing steel bar is formed in the middle of the upper end of the cushion block body, and a groove for a lower reinforcing steel bar is formed inwards along the side wall of the cushion block body. The groove for the lower reinforcing steel bar is formed by sequentially connecting a notch step surface with a lower groove surface and an upper groove surface; the height from the notch step face to the bottom face of the cushion block body is larger than that from the lower groove face to the bottom face of the cushion block body, and the height from the lower groove face to the bottom face of the cushion block body is larger than one third of the total height of the cushion block body. The upper groove face is an inclined face inclining upwards from inside to outside, and the joint of the upper groove face and the lower groove face is located on the vertical center line of the cushion block body. According to the cushion block, the center line of the groove for the upper reinforcing steel bar coincides with the vertical center line of the cushion block body, and the groove for the lower reinforcing steel bar extends to the vertical center line of the cushion block body, so that the stability of the cushion block body is improved, and meanwhile the structural design is simple.
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Description

Technical Field

[0001] The utility model relates to a pad for negative reinforcement, in particular to a two-in-one stirrup pad and a pad mould, belonging to the technical field of construction equipment. Background Art

[0002] A building is a structure of two or more stories, and during its construction, various reinforcement bars, structural bars, and negative reinforcement are used. Negative reinforcement, also known as negative moment reinforcement, is used to resist negative bending moments in reinforced concrete structures. These bars typically refer to the upper edges of floor slabs. Due to their size, these bars can easily come into contact with other reinforcement bars, leading to errors.

[0003] Currently, various types of spacers have been designed to facilitate the separation of rebar at different locations. For example, the utility model patent with authorization announcement number CN205743031U discloses a multi-interface negative reinforcement spacer, which secures rebar at different locations via two stepped fixing holes at the upper end of the main body. However, due to the small size and weight of the spacer itself, and the shallow depth of the fixing holes on the side of the spacer, it is easy for the spacer to tilt or fall sideways during actual construction, causing unnecessary trouble and affecting the construction progress.

[0004] Therefore, it is urgent to design a stirrup pad with a simple structure and good stability. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a two-in-one stirrup pad and pad mold, which improves the stability of the pad body by aligning the center line of the upper steel bar groove with the vertical center line of the pad body and extending the lower steel bar groove to the vertical center line of the pad body. At the same time, the structural design is simple and can meet the support requirements of steel bars in different upper and lower positions.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a two-in-one stirrup pad, comprising a pad body, a groove for upper steel bars is provided in the middle of the upper end of the pad body, and a groove for lower steel bars is provided inwardly along the side wall of the pad body; the groove for lower steel bars is composed of a groove step surface connecting the lower groove surface and the upper groove surface in sequence; wherein the height of the groove step surface from the bottom surface of the pad body is higher than the height of the lower groove surface from the bottom surface of the pad body, and the height of the lower groove surface from the bottom surface of the pad body is greater than one-third of the total height of the pad body; the upper groove surface is an inclined surface inclined upward from the inside to the outside, and the intersection of the upper groove surface and the lower groove surface is located on the vertical center line of the pad body, and the center line of the groove for upper steel bars coincides with the vertical center line of the pad body.

[0007] Furthermore, the notch step surface, the intersection between the upper groove surface and the side wall of the pad block body, and the intersection between the upper groove surface and the lower groove surface are all set as arc transition surfaces.

[0008] Furthermore, the outer contour of the longitudinal section of the pad block body is a trapezoidal structure, and the pad block body is integrally cast by concrete.

[0009] Furthermore, the height of the cushion block body is 65-85 mm, and the height between the lower groove surface and the bottom surface of the cushion block body is 20-25 mm.

[0010] The utility model also discloses a block mold for making a two-in-one stirrup block, comprising a lower mold and an upper mold for casting a block body, wherein the lower mold is provided with a plurality of block mold grooves matching the block body, and the plurality of block mold grooves are evenly distributed in multiple rows; the arrangement direction of the plurality of block mold grooves in the same row and in alternate rows is consistent, and the arrangement direction of the two corresponding block mold grooves in adjacent rows is rotated 180 degrees;

[0011] The upper mold is connected to a plurality of pad mold covers that correspond one-to-one with the pad mold grooves by setting a plurality of connecting rods; each pad mold cover is connected to two connecting rods, and the two connecting rods are respectively located on the pad mold covers on both sides of the corresponding lower steel bar groove.

[0012] Furthermore, the pad block mold grooves and pad block mold covers are evenly distributed in eight rows and six columns on the lower mold and the upper mold respectively.

[0013] The beneficial effects of the utility model are:

[0014] 1) In the spacer of the present invention, by aligning the center line of the upper steel bar groove with the vertical center line of the spacer body, and extending the lower steel bar groove to the vertical center line of the spacer body, the spacer body can avoid the unstable center of gravity caused by the opening, thereby avoiding tilting and falling. In addition, the height of the lower groove surface from the bottom surface of the spacer body is greater than one-third of the total height of the spacer body, which further strengthens the weight of the bottom of the spacer body, improves stability, and meets the support requirements of steel bars at different upper and lower positions.

[0015] 2) In the pad of the present invention, the height of the notch step surface from the bottom surface of the pad body is higher than the height of the lower groove surface from the bottom surface of the pad body, and the upper groove surface is an inclined surface inclined upward from the inside to the outside, which can facilitate the installation of steel bars and prevent the steel bars from falling off; in addition, the notch step surface, the intersection between the upper groove surface and the side wall of the pad body, and the intersection between the upper groove surface and the lower groove surface are all set as arc transition surfaces, which can avoid personal injury during installation and facilitate the smooth installation of steel bars.

[0016] 3) In the pad mold of the present invention, pad mold grooves and pad mold covers are designed in the lower mold and the upper mold respectively, which are evenly distributed in eight rows and six columns. The arrangement direction of multiple pad mold grooves in the same row and in alternate rows is consistent, and the arrangement direction of the two corresponding pad mold grooves between adjacent rows is rotated 180°. This structural design effectively utilizes the limited mold space and improves the production efficiency of the pad body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the cushion block main body of the utility model;

[0018] Figure 2 for Figure 1 A top view of

[0019] Figure 3 This is a schematic diagram of the planar structure of the lower mold of the utility model;

[0020] Figure 4 This is a schematic diagram of the planar structure of the upper mold of the utility model;

[0021] Figure 5 It is a side structural schematic diagram of the upper mold of the utility model.

[0022] In the figure, 1-pad body, 2-groove for upper steel bar, 3-groove for lower steel bar, 301-notch step surface, 302-lower groove surface, 303-upper groove surface; 4-lower mold, 5-upper mold, 6-pad mold groove, 7-connecting rod, 8-pad mold cover. DETAILED DESCRIPTION

[0023] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0024] Example 1: Figure 1 and Figure 2 As shown, the utility model provides a two-in-one stirrup pad, including a pad body 1, a groove 2 for an upper steel bar is opened in the middle of the upper end of the pad body 1, and the center line of the groove 2 for the upper steel bar coincides with the vertical center line of the pad body 1; a groove 3 for a lower steel bar is also opened inward along the side wall of the pad body 1, and the groove 3 for the lower steel bar is composed of a notch step surface 301 connecting a lower groove surface 302 and an upper groove surface 303 in sequence.

[0025] The height of the groove step surface 301 from the bottom surface of the pad body 1 is higher than the height of the lower groove surface 302 from the bottom surface of the pad body 1, and the height of the lower groove surface 302 from the bottom surface of the pad body 1 is greater than one-third of the total height of the pad body 1; the height of the pad body 1 is 65~85mm, and the height of the lower groove surface 302 from the bottom surface of the pad body 1 is 20~25mm.

[0026] The upper groove surface 303 is an inclined surface that slopes upward from the inside to the outside, and the intersection of the upper groove surface 303 and the lower groove surface 302 is located on the vertical center line of the cushion block body 1.

[0027] The notch step surface 301 , the intersection between the upper groove surface 303 and the side wall of the pad body 1 , and the intersection between the upper groove surface 303 and the lower groove surface 302 are all set as arc transition surfaces.

[0028] The outer contour of the longitudinal section of the pad block body 1 is a trapezoidal structure, and the pad block body 1 is formed by integrally casting concrete.

[0029] In the pad of the present invention, by aligning the center line of the upper steel bar groove with the vertical center line of the pad body, and extending the lower steel bar groove to the vertical center line of the pad body, it is possible to avoid the pad body from being tilted or falling due to the unstable center of gravity caused by the opening; in addition, the height of the lower groove surface from the bottom surface of the pad body is greater than one-third of the total height of the pad body, which further strengthens the weight of the bottom of the pad body, improves stability, and meets the support requirements of steel bars at different upper and lower positions.

[0030] Example 2: Figures 3 to 5 As shown, the utility model also provides a pad mold for making a two-in-one stirrup pad, including a lower mold 4 and an upper mold 5 for casting the pad body 1, wherein a plurality of pad mold grooves 6 matching the pad body 1 are opened in the lower mold 4, and the pad body 1 is formed by casting in the pad mold grooves 6, and the plurality of pad mold grooves 6 are evenly distributed in multiple rows; the arrangement direction of the plurality of pad mold grooves 6 in the same row and in alternate rows is consistent, and the arrangement direction of the two corresponding pad mold grooves 6 between adjacent rows is rotated 180°.

[0031] The upper mold 5 is connected to multiple pad mold covers 8 that correspond one-to-one with the pad mold grooves 6 by setting multiple connecting rods 7; each pad mold cover 8 is connected to two connecting rods 7, and the two connecting rods 7 are respectively located on the pad mold covers 8 on both sides of the corresponding lower steel bar groove 3.

[0032] The spacer mold grooves 6 and the spacer mold covers 8 are evenly distributed in eight rows and six columns on the lower mold 4 and the upper mold 5 respectively.

[0033] In the pad mold of the present invention, pad mold grooves and pad mold covers are designed in the lower mold and the upper mold respectively, which are evenly distributed in eight rows and six columns. The arrangement directions of multiple pad mold grooves in the same row and in alternate rows are consistent, and the arrangement directions of the two corresponding pad mold grooves between adjacent rows are rotated at an angle of 180°. This structural design effectively utilizes the limited mold space and improves the production efficiency of the pad body.

[0034] The above description is only used to illustrate the technical solution of the present invention and is not intended to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A two-in-one stirrup pad, characterized by: The invention comprises a pad body (1), wherein an upper steel bar groove (2) is provided at the middle of the upper end of the pad body (1), and a lower steel bar groove (3) is provided inwardly along the side wall of the pad body (1); the lower steel bar groove (3) is composed of a notch step surface (301) sequentially connected to a lower groove surface (302) and an upper groove surface (303); wherein the height of the notch step surface (301) from the bottom surface of the pad body (1) is higher than the height of the lower groove surface (302) from the bottom surface of the pad body (1), and the height of the lower groove surface (302) from the bottom surface of the pad body (1) is greater than one-third of the total height of the pad body (1); the upper groove surface (303) is an inclined surface inclined upward from the inside to the outside, and the intersection of the upper groove surface (303) and the lower groove surface (302) is located on the vertical center line of the pad body (1), and the center line of the upper steel bar groove (2) coincides with the vertical center line of the pad body (1).

2. The two-in-one stirrup pad according to claim 1, characterized in that: The intersections between the notch step surface (301), the upper groove surface (303) and the side wall of the pad block body (1), as well as the intersections between the upper groove surface (303) and the lower groove surface (302) are all configured as arc transition surfaces.

3. The two-in-one stirrup pad according to claim 1, characterized in that: The outer contour of the longitudinal section of the pad block body (1) is a trapezoidal structure, and the pad block body (1) is integrally cast and formed by concrete.

4. The two-in-one stirrup pad according to claim 1, characterized in that: The height of the cushion block body (1) is 65-85 mm, and the height of the lower groove surface (302) from the bottom surface of the cushion block body (1) is 20-25 mm.

5. A pad mold for producing the two-in-one stirrup pad according to any one of claims 1 to 4, characterized in that: The invention comprises a lower mold (4) and an upper mold (5) for casting a pad block body (1), wherein a plurality of pad block mold grooves (6) matching the pad block body (1) are provided in the lower mold (4), and the plurality of pad block mold grooves (6) are evenly distributed in multiple rows; the arrangement direction of the plurality of pad block mold grooves (6) in the same row and in alternate rows is consistent, and the arrangement direction of two corresponding pad block mold grooves (6) between adjacent rows is a 180° rotation angle relationship; The upper mold (5) is connected to a plurality of pad mold covers (8) that correspond one-to-one with the pad mold grooves (6) by arranging a plurality of connecting rods (7); each pad mold cover (8) is connected to two connecting rods (7), and the two connecting rods (7) are respectively located on the pad mold covers (8) on both sides of the corresponding lower steel bar groove (3).

6. The cushion block mold according to claim 5, characterized in that: The pad block mold grooves (6) and the pad block mold covers (8) are evenly distributed in eight rows and six columns on the lower mold (4) and the upper mold (5).

Citation Information

Patent Citations

  • Many interfaces formula burden adds muscle cushion

    CN205743031U