Spindle stress-free wear-resistant ring
Through the design of the limit rod and return spring, combined with the use of a supercooler, the deformation problem of the wear-resistant ring caused by uneven clamping force is solved, the stable operation and efficient wear resistance of the main shaft are achieved, and the service life and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202423041692.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The existing wear-resistant ring is prone to deformation due to uneven distribution of clamping force, which affects the rotation accuracy and stability of the main shaft.
The limit rod and limit hole structure are adopted, combined with the reset spring to ensure that the wear-resistant ring fits stably during high-speed operation. The heat exchange is carried out with the subcooler to maintain the spindle temperature stable, and the assembly accuracy is improved through the connection flange.
It effectively avoids the generation of internal stress in the main shaft, reduces friction loss, improves the service life and operation stability of the equipment, and ensures the best fit between the connecting shaft and the wear-resistant ring.
Smart Images

Figure CN223399082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wear-resistant rings, in particular to a main shaft stress-free wear-resistant ring. Background Art
[0002] The main function of the wear-resistant ring is to protect the main shaft and extend its service life. It reduces the degree of wear on the main shaft, thereby improving the operating efficiency and reliability of the entire mechanical system. The wear-resistant ring can also absorb and disperse the heat generated by the rotational motion, reducing the impact of thermal stress on the main shaft.
[0003] There is now a Chinese patent document specifically for a wear-resistant ring for a mechanical equipment main shaft, including a first fixing ring and a second fixing ring. The outer wall of the first fixing ring is integrally formed with a limiting ring, and the outer wall of the limiting ring is provided with evenly distributed positioning grooves. The outer wall of the second fixing ring is fixedly connected with a positioning column matching the positioning groove, and the outer wall of the limiting ring is sleeved with a wear-resistant unit. Through the coordinated use of the first fixing ring and the second fixing ring, the mechanical equipment main shaft can be preliminarily sealed, the wear-resistant unit is clamped by the first fixing ring and the second fixing ring, and the wear-resistant unit protects the inside of the first fixing ring. When the first fixing ring and the second fixing ring are sleeved on the mechanical equipment main shaft, the wear-resistant unit wraps the mechanical equipment main shaft to further increase its sealing performance, making its sealing performance better.
[0004] However, the above patent has certain defects when used. Since the wear-resistant unit is clamped by the first fixing ring and the second fixing ring, the structure is prone to deformation of the wear-resistant ring due to uneven distribution of clamping force, thereby having a negative impact on the rotation accuracy and stability of the main shaft.
[0005] For this reason, a spindle stress-free wear-resistant ring is proposed here to solve the above-mentioned problems. Utility Model Content
[0006] In order to overcome the deficiencies of the prior art, the utility model provides a stress-free wear-resistant ring for a main shaft.
[0007] The utility model is implemented by the following technical solutions:
[0008] A main shaft stress-free wear-resistant ring, comprising
[0009] A main shaft body, wherein a working chamber is provided in the main shaft body, and a plurality of limit rods are fixedly connected between the two sides of the working chamber and the main shaft body;
[0010] Wear-resistant rings, two of which are provided, and the wear-resistant rings are located between the two sides of the working chamber and the main shaft body, the wear-resistant rings are provided with a plurality of limiting holes, the plurality of limiting rods are in an assembly relationship with the plurality of limiting holes, the wear-resistant rings are installed in the plurality of limiting rods through the plurality of limiting holes, and a plurality of return springs are fixedly connected to both sides of the limiting holes of the wear-resistant rings;
[0011] A rotating shaft is installed in the working chamber, connecting shafts are fixedly connected to both sides of the rotating shaft, and rotating rods are fixedly connected to the connecting shafts on both sides, and the wear-resistant ring is tightly fitted with the connecting shaft.
[0012] As a preferred solution of the present invention, multiple first mounting holes are provided on both sides of the main shaft body, and first connecting flanges are provided on both sides of the main shaft body, multiple first screws are fixedly connected to the first connecting flanges on both sides, and the multiple first screws are threadedly assembled with the multiple first mounting holes, the first connecting flanges on both sides are installed in the multiple first mounting holes through the multiple first screws, the first connecting flanges on both sides are fixedly connected to the shaft sleeves, and the bearings are fixedly connected in the shaft sleeves.
[0013] As a preferred solution of the present invention, a plurality of second mounting holes are provided on one side of the sleeve, and a second connecting flange is provided on one side of the sleeve, a plurality of second screws are fixedly connected to the second connecting flange, and the plurality of second screws are threadedly assembled with the plurality of second mounting holes, the second connecting flange is installed in the plurality of second mounting holes by the plurality of second screws, and a connecting head is fixedly installed on one side of the second connecting flange.
[0014] As a preferred solution of the present invention, a supercooler is provided between the working chamber and the main shaft body, one side of the supercooler is fixedly connected to the water inlet, and the side away from the water inlet is fixedly connected to the water outlet.
[0015] As a preferred solution of the present invention, the water inlet and the water outlet pass through a shaft sleeve on one side and are fixedly connected to a cooling device.
[0016] As a preferred solution of the present invention, a sealing ring is fixedly connected between the bearings on both sides and the main shaft body.
[0017] Compared with the prior art, the advantages of the present invention are:
[0018] 1. By arranging multiple limit rods on both sides of the working chamber and multiple limit holes on the wear-resistant ring, the wear-resistant ring is installed in the multiple limit rods through the multiple limit holes. When the rotating shaft runs at high speed, a stable and tight fit is formed between the connecting shafts and the wear-resistant rings at both ends, which effectively avoids the generation of internal stress in the main shaft, significantly reduces friction loss, and effectively improves the service life and wear resistance of the equipment.
[0019] 2. The return spring on the wear-resistant ring acts as a buffer during the operation of the equipment, reducing the wear caused by vibration. At the same time, the wear-resistant ring can automatically adjust its position according to the different wear conditions of the rotating shaft during high-speed operation, ensuring that the cooperation between the connecting shaft and the wear-resistant ring is always in the best condition.
[0020] 3. A subcooler is installed between the working chamber and the spindle body. The subcooler maintains the temperature of the spindle body stable through efficient heat exchange function, avoids deformation and wear caused by temperature changes, and further improves the stability and reliability of equipment operation.
[0021] 4. The shaft sleeve and the connector are connected through the first connecting flange and the second connecting flange to ensure assembly accuracy and facilitate installation and maintenance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a structural diagram of the main shaft body of the utility model;
[0023] Figure 2 It is an exploded view of the utility model;
[0024] Figure 3 This is a sectional view of the main shaft body of the utility model;
[0025] Figure 4 This is a structural diagram of the shaft sleeve of the utility model;
[0026] Figure 5 This is a cross-sectional view of the wear-resistant ring of the utility model;
[0027] In the figure: 1. Spindle body; 2. Working chamber; 3. Limit rod; 4. Wear-resistant ring; 5. Limit hole; 6. Return spring; 7. First mounting hole; 8. First connecting flange; 9. First screw; 10. Bushing; 11. Bearing; 12. Sealing ring; 13. Second mounting hole; 14. Connecting head; 15. Second screw; 16. Subcooler; 17. Water inlet; 18. Water outlet; 19. Cooling device; 20. Rotating shaft; 21. Connecting shaft; 22. Rotating rod; 23. Second connecting flange. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] Example:
[0030] See also Figure 1-Figure 5 , a spindle stress-free wear-resistant ring, comprising:
[0031] A spindle body 1, wherein a working chamber 2 is provided in the spindle body 1, and a plurality of limiting rods 3 are fixedly connected between the two sides of the working chamber 2 and the spindle body 1;
[0032] Wear-resistant rings 4, two of which are provided, and the wear-resistant rings 4 are located between the two sides of the working chamber 2 and the main shaft body 1. The wear-resistant rings 4 are provided with a plurality of limiting holes 5, and the plurality of limiting rods 3 are in an assembly relationship with the plurality of limiting holes 5. The wear-resistant rings 4 are installed in the plurality of limiting rods 3 through the plurality of limiting holes 5. A plurality of return springs 6 are fixedly connected to both sides of the limiting holes 5 of the wear-resistant rings 4;
[0033] A rotating shaft 20 is installed in the working chamber 2 , and connecting shafts 21 are fixedly connected to both sides of the rotating shaft 20 . Rotating rods 22 are fixedly connected to the connecting shafts 21 on both sides, and the wear-resistant ring 4 fits tightly with the connecting shafts 21 .
[0034] In this embodiment, a working chamber 2 is provided in the main shaft body 1, and the working chamber 2 is used to accommodate core components. A plurality of limit rods 3 are fixedly connected between the two sides of the working chamber 2 and the main shaft body 1. The two wear-resistant rings 4 are provided with a plurality of through limit holes 5. The wear-resistant rings 4 are installed in the plurality of limit rods 3 through the plurality of limit holes 5. The wear-resistant effectively reduces the friction and wear during the rotation process. A plurality of reset springs 6 are fixedly connected on both sides of the limit holes 5 of the wear-resistant ring 4. The reset spring 6 can ensure the stability of the wear-resistant ring 4 during long-term use and reduce the displacement caused by vibration. A rotating shaft 20 is installed in the working chamber 2, and connecting shafts 21 are fixedly connected on both sides of the rotating shaft 20. The rotating shaft 20 forms a stable and tight fit between the connecting shafts 21 at both ends and the wear-resistant rings 4 when the rotating shaft 20 runs at high speed, thereby avoiding the generation of stress inside the main shaft.
[0035] Specifically, a plurality of first mounting holes 7 are provided on both sides of the main shaft body 1, and a first connecting flange 8 is provided on both sides of the main shaft body 1. A plurality of first screws 9 are fixedly connected to the first connecting flanges 8 on both sides, and the plurality of first screws 9 are threadedly assembled with the plurality of first mounting holes 7. The first connecting flanges 8 on both sides are installed in the plurality of first mounting holes 7 through the plurality of first screws 9. The first connecting flanges 8 on both sides are fixedly connected to a shaft sleeve 10, and a bearing 11 is fixedly connected inside the shaft sleeve 10.
[0036] In this embodiment, there are two first connecting flanges 8, both located at both ends of the main shaft body 1. The first connecting flanges 8 are fastened to the first mounting hole 7 through the first screw 9, which enhances the stability of the connection and ensures the precise installation of the sleeve 10 and the bearing 11. The sleeve 10 is fixedly connected to one side of the first connecting flange 8, and the bearing 11 is fixedly connected inside the sleeve 10. When the rotating shaft 20 is fixed in the working chamber 2, the rotating rod 22 on one side of the connecting shaft 21 and the bearing 11 will form an efficient power transmission system.
[0037] Specifically, a plurality of second mounting holes 13 are provided on one side of the sleeve 10, and a second connecting flange 23 is provided on one side of the sleeve 10, a plurality of second screws 15 are fixedly connected to the second connecting flange 23, and the plurality of second screws 15 are threadedly assembled with the plurality of second mounting holes 13, the second connecting flange 23 is installed in the plurality of second mounting holes 13 through the plurality of second screws 15, and a connecting head 14 is fixedly installed on one side of the second connecting flange 23.
[0038] In this embodiment, a plurality of second mounting holes 13 are provided on the side of the shaft sleeve 10 at one end, and a second connecting flange 23 is provided on one side of the shaft sleeve 10. The second connecting flange 23 is matched with the second mounting hole 13 through a precision second screw 15. The second connecting flange 23 is fixed to one side of the shaft sleeve 10. A connecting head 14 is fixedly installed on one side of the second connecting flange 23. The connecting head 14 is used to connect the connecting head 14 to an external driving device.
[0039] Specifically, a supercooler 16 is provided between the working chamber 2 and the main shaft body 1 . One side of the supercooler 16 is fixedly connected to a water inlet 17 , and the side away from the water inlet 17 is fixedly connected to a water outlet 18 .
[0040] In this embodiment, the supercooler 16 is located between the working chamber 2 and the main shaft body 1, and a water inlet 17 is provided on one side of the supercooler 16, and a water outlet 18 is provided on the other side. The heat generated during the working process is effectively absorbed by circulating cooling water.
[0041] Specifically, the water inlet 17 and the water outlet 18 pass through one side of the shaft sleeve 10 and are fixedly connected to a cooling device 19 .
[0042] In this embodiment, the water inlet 17 and the water outlet 18 pass through one side sleeve 10 and are fixedly connected to a cooling device 19, and the cooling device 19 is located on the side of one end sleeve 10. The cooling device 19 forms a heat exchange effect through efficient cooperation between the water outlet 18 and the water inlet 17 and the supercooler 16, thereby maintaining the temperature of the main shaft body 1 stable and avoiding deformation and wear caused by temperature changes.
[0043] Specifically, a sealing ring 12 is fixedly connected between the bearings 11 on both sides and the main shaft body 1 .
[0044] In this embodiment, a sealing ring 12 is fixedly connected between the bearings 11 on both sides and the main shaft body 1. The sealing ring 12 ensures the sealing performance of the working chamber 2 during high-speed rotation and reduces the risk of lubricating oil leakage.
[0045] The principle of the present utility model is: the rotating shaft 20 is fixedly installed in the working chamber 2, the connecting shafts 21 on both sides will form a tight fit with the wear-resistant ring 4, and the rotating rod 22 on one side of the connecting shaft 21 will produce a direct mechanical connection with the bearing 11 in the sleeve 10, forming a stable rotation support. When the rotating shaft 20 is running at high speed, a stable and tight fit is formed between the connecting shafts 21 at both ends and the wear-resistant ring 4, avoiding the generation of internal stress of the main shaft. While the rotating shaft 20 is working, the reset spring 6 can ensure the stability of the wear-resistant ring 4 during long-term use and reduce the displacement caused by vibration. The wear-resistant ring 4 can automatically adjust its position on the limit rod 3 according to the different wear conditions of the rotating shaft 20 when running at high speed, ensuring that the cooperation between the connecting shaft 21 and the wear-resistant ring 4 is always in the best state.
[0046] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A spindle stress-free wear-resistant ring, characterized in that: include: A main shaft body, wherein a working chamber is provided in the main shaft body, and a plurality of limit rods are fixedly connected between the two sides of the working chamber and the main shaft body; Wear-resistant rings, two of which are provided, and the wear-resistant rings are located between the two sides of the working chamber and the main shaft body, the wear-resistant rings are provided with a plurality of limiting holes, the plurality of limiting rods are in an assembly relationship with the plurality of limiting holes, the wear-resistant rings are installed in the plurality of limiting rods through the plurality of limiting holes, and a plurality of return springs are fixedly connected to both sides of the limiting holes of the wear-resistant rings; A rotating shaft is installed in the working chamber, connecting shafts are fixedly connected to both sides of the rotating shaft, and rotating rods are fixedly connected to the connecting shafts on both sides, and the wear-resistant ring is tightly fitted with the connecting shaft.
2. The spindle stress-free wear-resistant ring according to claim 1, characterized in that: A plurality of first mounting holes are provided on both sides of the main shaft body, and a first connecting flange is provided on both sides of the main shaft body, a plurality of first screws are fixedly connected to the first connecting flanges on both sides, and the plurality of first screws are threadedly assembled with the plurality of first mounting holes, and the first connecting flanges on both sides are installed in the plurality of first mounting holes by the plurality of first screws, and the first connecting flanges on both sides are fixedly connected to shaft sleeves, and bearings are fixedly connected in the shaft sleeves.
3. The spindle stress-free wear-resistant ring according to claim 2, characterized in that: A plurality of second mounting holes are provided on one side of the sleeve, and a second connecting flange is provided on one side of the sleeve, a plurality of second screws are fixedly connected to the second connecting flange, and the plurality of second screws are threadedly assembled with the plurality of second mounting holes, the second connecting flange is installed in the plurality of second mounting holes by the plurality of second screws, and a connecting head is fixedly installed on one side of the second connecting flange.
4. The spindle stress-free wear-resistant ring according to claim 3, characterized in that: A supercooler is provided between the working chamber and the main shaft body. One side of the supercooler is fixedly connected to the water inlet, and the side away from the water inlet is fixedly connected to the water outlet.
5. The spindle stress-free wear-resistant ring according to claim 4, characterized in that: The water inlet and the water outlet pass through a shaft sleeve on one side and are fixedly connected with a cooling device.
6. The spindle stress-free wear-resistant ring according to claim 5, characterized in that: A sealing ring is fixedly connected between the bearings on both sides and the main shaft body.