Thermal-insulation thick polyester wadding

By embedding barrier blocks in the spray-bonded cotton and utilizing their elastic deformation to drive the displacement of the surface layer and the base layer, the problem of uneven coating caused by the increased hardness of the spray-bonded cotton is solved, thereby improving the thermal insulation effect.

CN223399512UActive Publication Date: 2025-09-30JINJIANG JUJIA ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423044756.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-09-30
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

When the existing thermal insulation spray-bonded cotton is used to cover the pipe, its hardness increases, making it difficult to cover it smoothly. A gap is easily formed between the inner surface of the pipe and the spray-bonded cotton, thereby reducing the thermal insulation effect.

Method used

A number of spaced-apart barrier blocks are embedded between the base layer and the surface layer of the spray-bonded cotton. The barrier blocks are made of high-temperature resistant rubber material and are designed with a wavy concave-convex surface and a rectangular structure. A thermal insulation cavity is formed between the base layer and the surface layer. The elastic deformation of the barrier blocks is used to drive the surface layer and the base layer to be dislocated, thereby improving warmth retention.

Benefits of technology

Through the deformation of the barrier block, the spray-bonded cotton can fit tightly to the pipe, reduce the gap and improve the thermal insulation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thermal-insulation thick polyester wadding, which belongs to the technical field of polyester wadding and comprises a base layer and a surface layer which are formed by laying, the base layer is connected with the surface layer, a plurality of barrier blocks which are distributed at intervals are embedded between the base layer and the surface layer, and two sides of each barrier block are respectively adhered with the base layer and the surface layer. The surface layer and the base layer are compacted towards the attached end faces of the multiple blocking blocks, the multiple blocking blocks can generate elastic deformation enabling the base layer and the surface layer to be close to each other, and multiple heat preservation cavities are formed between the base layer and the surface layer. According to the thermal-insulation thick polyester wadding, when the polyester wadding is used for wrapping a pipeline, the deformation of the barrier block is utilized to drive the surface layer and the base layer to be staggered, so that the deformation on the base layer is changed into the way that the surface layer is close to the base layer and the compacted positions on the surface layer and the base layer are staggered, and the thermal insulation property of the polyester wadding is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spray-bonded cotton, in particular to heat-insulating thick spray-bonded cotton. Background Art

[0002] Spray-bonded cotton is an item made of several layers of fiber web stacked together by a web laying machine after loosening and carding. Adhesive is sprayed on the fiber web during the laying process. When the spray-bonded cotton leaves the assembly line, it is often wound into a roll by a winder or cut into several pieces by a slitting machine for sale.

[0003] Spray-bonded cotton has good thermal insulation effect. Therefore, existing thermal insulation spray-bonded cotton is often used to cover pipes. In order to increase the thermal insulation performance, a common method is to extrude the spray-bonded cotton through a roller machine to make the spray-bonded cotton thicker.

[0004] However, the hardness of the spray-bonded cotton increases after being squeezed by the pressure roller, making it difficult to cover the pipe smoothly. A gap is easily formed between the inner surface of the cotton and the pipe surface when covering the pipe, resulting in a reduction in the thermal insulation effect of the spray-bonded cotton on the pipe.

[0005] In view of the above problems, a technical solution of thermal insulation spray-bonded cotton is proposed. Utility Model Content

[0006] The purpose of the utility model is to solve the problems in the prior art and to propose a heat-insulating thick spray-bonded cotton.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: thermal insulation thick spray-bonded cotton, including a laid base layer and a surface layer, a number of spaced barrier blocks are embedded between the base layer and the surface layer, the two sides of the barrier blocks are respectively bonded to the base layer and the surface layer, the surface layer and the base layer are compacted toward the end faces of the several barrier blocks, and the several barrier blocks can undergo elastic deformation to bring the base layer and the surface layer closer, and a number of thermal insulation cavities are formed between the base layer and the surface layer.

[0008] The utility model is further configured as follows: the peripheral side of the barrier block is formed into a wavy concave-convex surface.

[0009] The utility model is further configured as follows: the barrier blocks are formed into a rectangular structure, and the spacing between adjacent barrier blocks is greater than the width of the barrier blocks in the same direction.

[0010] The utility model is further configured as follows: an opening with a circular cross section is provided in the barrier block.

[0011] The utility model is further configured as follows: the barrier block is made of high-temperature resistant rubber material.

[0012] The utility model is further configured such that: the base layer and the surface layer are intertwined at positions between adjacent barrier blocks.

[0013] In summary, the utility model has the following beneficial effects: when the spray-bonded cotton is used to cover the pipe, the deformation of the barrier block is utilized to drive the surface layer and the base layer to be dislocated, so that the deformation occurring on the base layer is transformed into making the surface layer close to the base layer, and at the same time, the compacted positions on the surface layer and the base layer are staggered, thereby improving the warmth retention of the spray-bonded cotton. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the present utility model.

[0015] In the figure: 1, base layer; 2, surface layer; 3, barrier block; 31, concave and convex surface; 32, opening; 4, insulation cavity. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, rather than all of the embodiments.

[0017] Insulation thick spray-bonded cotton, such as Figure 1 As shown, natural cotton fibers are laid into a fiber web by a carding machine, an adhesive is sprayed on the surface, and finally dried to form a base layer 1 and a surface layer 2. Soft glue is sprayed on the adjacent end surfaces of the base layer 1 and the surface layer 2, and then a number of spaced-apart barrier blocks 3 are placed between the base layer 1 and the surface layer 2. The two sides of the barrier blocks 3 are respectively bonded to the base layer 1 and the surface layer 2 by soft glue. At this time, a number of insulation cavities 4 are formed between the base layer 1 and the surface layer 2.

[0018] Among them, the barrier block 3 is made of high-temperature resistant rubber material. Taking the covering of hot water pipes as an example, the barrier block 3 can be made of butyl rubber. After the soft glue dries, the surface layer 2 and the base layer 1 are compacted toward the end faces of several barrier blocks 3 through a press, so that the two sides of the barrier block 3 are respectively embedded in the surface layer 2 and the inner layer. At the same time, the fiber density of the surface layer 2 and the inner layer on both sides of the barrier block 3 is larger than that at other positions.

[0019] Beneficial effect: When the spray-bonded cotton is used to cover the pipe, the position where the spray-bonded cotton bends due to fitting the pipe is limited to several compacted positions of the base layer 1, that is, the compacted positions on the base layer 1 do not deform to a large extent, but the uncompacted positions on the base layer 1 are bent. In order to ensure that the uncompacted positions do not form gaps with the pipe due to bending, several barrier blocks 3 can undergo elastic deformation to bring the base layer 1 closer to the surface layer 2. That is, the deformation of the barrier blocks 3 is used to drive the surface layer 2 and the base layer 1 to be dislocated, so that the deformation on the base layer 1 is transformed into making the surface layer 2 close to the base layer 1, and at the same time, the compacted positions on the surface layer 2 and the base layer 1 are staggered, thereby improving the warmth retention of the spray-bonded cotton.

[0020] like Figure 1 As shown, in order to make the barrier block 3 more stably bonded to the base layer 1 and the surface layer 2, specifically, the barrier block 3 is formed into a rectangular structure, the spacing between adjacent barrier blocks 3 is greater than the width of the barrier block 3 in the same direction, and an opening 32 with a circular cross-section is provided in the barrier block 3. The peripheral side of the barrier block 3 is formed into a wavy concave and convex surface 31. At the same time, the end surface of the barrier block 3 that is not bonded to the surface layer 2 and the base layer 1 after deformation is also left with a gap, thereby effectively maintaining the warmth-keeping effect of the insulation cavity 4. The circular opening 32 prevents cracks from being generated inside the barrier block 3 due to deformation.

[0021] like Figure 1 As shown, in order to make the connection between the base layer 1 and the surface layer 2 more secure, the base layer 1 and the surface layer 2 are intertwined at the position between adjacent barrier blocks 3.

[0022] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0023] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. Thermal insulation thick spray-bonded cotton, characterized by: It includes a paved base layer and a surface layer, with a number of spaced-apart barrier blocks embedded between the base layer and the surface layer. The two sides of the barrier blocks are respectively bonded to the base layer and the surface layer. The surface layer and the base layer are compacted toward the end faces where the barrier blocks are in contact. The barrier blocks can undergo elastic deformation to bring the base layer and the surface layer closer together, and a number of thermal insulation cavities are formed between the base layer and the surface layer.

2. The thermal insulation thick spray-bonded cotton according to claim 1, characterized in that: The peripheral side of the barrier block is formed into a wavy concave-convex surface.

3. The thermal insulation thick spray-bonded cotton according to claim 1, characterized in that: The blocking blocks are formed into a rectangular structure, and the distance between adjacent blocking blocks is greater than the width of the blocking blocks in the same direction.

4. The thermal insulation thick spray-bonded cotton according to claim 3, characterized in that: An opening with a circular cross section is provided in the barrier block.

5. The thermal insulation thick spray-bonded cotton according to claim 1, characterized in that: The barrier block is made of high-temperature resistant rubber material.

6. The thermal insulation thick spray-bonded cotton according to claim 1, characterized in that: The base layer and the surface layer are intertwined at positions between adjacent barrier blocks.