Wet material disperser of drying unit
The wet material is dispersed by the umbrella-shaped rotating surface dispersion component cutting and centrifugal force, which solves the problem of uneven dispersion of sticky wet materials in the rotary drum dryer and achieves the effect of rapid drying and space saving.
Patent Information
- Application Number
- CN202422402085.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing rotary drum dryers have poor dispersion effects on highly viscous wet materials, resulting in long heating times, increased equipment length, and large floor space, which can affect product quality for heat-sensitive materials.
The umbrella-shaped rotating surface dispersion component is adopted. Through the design of multiple umbrella-shaped rotating surfaces and material holes, gravity and centrifugal force are combined to cut the wet material into small clumps, increase the contact area with hot air, and use the motor to drive the transmission shaft to rotate to achieve rapid dispersion.
It improves the heat transfer effect of wet materials, shortens the drying time, reduces the length of the equipment and the floor space, is suitable for heat-sensitive materials, and expands the scope of use of the rotary drum dryer.
Smart Images

Figure CN223400113U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wet material dispersing equipment, in particular to a wet material disperser of a drying unit. Background Art
[0002] In existing rotary drum dryers, wet material is fed via a belt conveyor to the dryer's feed pipe, where it enters the dryer. The dryer drum is a rotating cylinder slightly tilted to the horizontal. A heat carrier (such as hot air or flue gas) enters from the lower end, coming into countercurrent or cocurrent contact with the material. As the drum rotates, the material is pulled forward by gravity, directly contacting the heat carrier and drying the wet material. The dried material is then discharged from the discharge end via a belt conveyor or screw conveyor.
[0003] However, for some wet materials with very small particle size conveyed by the belt after the plate and frame filter press, the material viscosity is high. Materials with high viscosity are easy to form lumps or blocks, stick to the outer wall of the rotary drum dryer, and cannot be quickly dispersed into bulk materials, resulting in long heating time, increased equipment length, increased floor space, increased energy consumption, and for heat-sensitive materials, the local material temperature is too high, affecting product quality. Utility Model Content
[0004] (1) Technical issues to be solved
[0005] In order to solve the above problems in the prior art, the utility model provides a wet material disperser for a drying unit.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0008] A wet material disperser for a drying unit, comprising a motor, a transmission shaft and a dispersion assembly;
[0009] The dispersion components are provided in plurality and are sequentially installed on the transmission shaft from top to bottom. The dispersion components include an umbrella-shaped rotating surface, an upper joint and a lower interface;
[0010] The surface of the umbrella-shaped rotating surface is evenly distributed with a plurality of material holes, and the diameters of the umbrella-shaped rotating surfaces of the dispersion components arranged sequentially from top to bottom increase sequentially, and the diameters of the material holes of the umbrella-shaped rotating surfaces of the dispersion components arranged sequentially from top to bottom decrease sequentially;
[0011] The upper joint is coaxially arranged with the umbrella-shaped rotating surface and is installed on the upper surface of the umbrella-shaped rotating surface;
[0012] The lower interface is coaxially arranged with the umbrella-shaped rotating surface and is installed at the bottom of the umbrella-shaped rotating surface. The lower interface is detachably connected to the upper joint.
[0013] Preferably, the outer wall of the upper joint has several protrusions, and a first connecting hole is provided through the outer wall of the upper joint near the top end, a plug hole corresponding to the upper joint is provided at the bottom of the lower interface, and a plurality of second connecting holes are provided on the outer wall of the lower interface at equal intervals in the vertical direction, and bolts pass through the first connecting hole and the second connecting hole in sequence to connect the upper joint and the lower interface together.
[0014] Preferably, the distance between adjacent dispersion components is greater than 3.5 cm.
[0015] Preferably, a threaded connecting rod is provided at the bottom of the upper joint, a through hole corresponding to the threaded connecting rod is opened on the umbrella-shaped rotating surface, and a threaded hole corresponding to the threaded connecting rod is opened on the top of the lower interface.
[0016] Preferably, a plurality of limiting protrusions are further provided on the bottom of the upper joint, and limiting holes corresponding to the limiting protrusions are opened on the umbrella-shaped rotating surface.
[0017] Preferably, the angle between the umbrella surface on the upper surface of the umbrella-shaped rotating surface and the horizontal plane is 3-10°.
[0018] (3) Beneficial effects
[0019] The beneficial effect of the present invention is that: by adopting the above technical scheme, when the wet material from the belt conveyor falls into the rotary drum dryer, the lumpy wet material with high viscosity falls on the umbrella-shaped rotating surface under the action of gravity, and the material holes on the multiple umbrella-shaped rotating surfaces arranged from top to bottom can cooperate with gravity to cut the wet material into blocks. When it continues to fall, it is cut into smaller shapes. Driven by the motor, the transmission shaft is driven to rotate. Under the action of centrifugal force, the lumpy wet material is quickly dispersed into various small balls and dispersed into the interior of the rotary drum dryer, fully contacting with hot air, etc. The present application can quickly disperse the lumpy and large block wet materials into small lumps, fully increase the contact area between the material and the hot air, enhance the heat transfer effect, reduce the time required for drying, shorten the equipment length of the rotary drum dryer for processing such wet materials, reduce the occupied area, and improve the drying processing capacity. At the same time, the wet material disperser can also be suitable for processing heat-sensitive materials, increasing the scope of use of the rotary drum dryer. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a structural diagram of a wet material disperser for a drying unit;
[0021] Figure 2 This is a schematic diagram of the main structure of a wet material disperser of a drying unit;
[0022] Figure 3 Schematic diagram of the structure of dispersed components Figure 1;
[0023] Figure 4 Schematic diagram of the structure of dispersed components Figure 2 ;
[0024] Figure 5 Schematic diagram of the exploded structure of the dispersed components.
[0025] Description of reference numerals:
[0026] 1. Motor;
[0027] 2. Drive shaft;
[0028] 3. Dispersed components;
[0029] 31. Upper joint; 32. Umbrella-shaped rotating surface; 33. Lower interface; 34. First connecting hole; 35. Insertion hole; 36. Second connecting hole; 37. Threaded connecting rod; 38. Limiting protrusion. DETAILED DESCRIPTION
[0030] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0031] Please refer to Figures 1 to 5 , the utility model provides a wet material disperser for a drying unit, comprising a motor 1, a transmission shaft 2 and a dispersion component 3;
[0032] There are multiple dispersion components 3, which are installed on the transmission shaft 2 from top to bottom. The dispersion components 3 include an umbrella-shaped rotating surface 32, an upper joint 31 and a lower interface 33;
[0033] The surface of the umbrella-shaped rotating surface 32 is evenly distributed with a plurality of material holes. The diameters of the umbrella-shaped rotating surfaces 32 of the dispersion components 3 arranged sequentially from top to bottom increase in size, and the diameters of the feeding holes of the umbrella-shaped rotating surfaces 32 of the dispersion components 3 arranged sequentially from top to bottom decrease in size.
[0034] The upper joint 31 is coaxially arranged with the umbrella-shaped rotating surface 32 and is installed on the upper surface of the umbrella-shaped rotating surface 32;
[0035] The lower interface 33 is coaxially arranged with the umbrella-shaped rotating surface 32 and is installed at the bottom of the umbrella-shaped rotating surface 32. The lower interface 33 is detachably connected to the upper connector 31.
[0036] During use, when the wet material from the belt conveyor falls into the rotary drum dryer, the lumpy wet material with high viscosity falls on the umbrella-shaped rotating surface 32 under the action of gravity. The material holes on the multiple umbrella-shaped rotating surfaces 32 arranged from top to bottom can cooperate with gravity to cut the wet material into blocks. When it continues to fall, it is cut into smaller shapes. Driven by the motor 1, the transmission shaft 2 is driven to rotate. Under the action of centrifugal force, the lumpy wet material is quickly dispersed into various small balls and dispersed into the interior of the rotary drum dryer, fully contacting with hot air, etc. The present application can quickly disperse lumpy and large block wet materials into small lumps, fully increase the contact area between the material and the hot air, enhance the heat transfer effect, reduce the time required for drying, shorten the equipment length of the rotary drum dryer for processing such wet materials, reduce the occupied area, and improve the drying processing capacity. At the same time, the wet material disperser can also be suitable for processing heat-sensitive materials, thereby increasing the scope of use of the rotary drum dryer.
[0037] In this embodiment, the outer wall of the upper joint 31 has several protrusions, and a first connecting hole 34 is provided through the outer wall of the upper joint 31 near the top end, and a plug hole 35 corresponding to the upper joint 31 is provided at the bottom of the lower interface 33. The outer wall of the lower interface 33 is provided with multiple second connecting holes 36 at equal intervals along the vertical direction. Bolts pass through the first connecting holes 34 and the second connecting holes 36 in turn to connect the upper joint 31 and the lower interface 33 together. Under the action of the upper joint 31 and the lower interface 33, rapid assembly of multiple dispersed components 3 can be achieved, and a corresponding number of dispersed components 3 can be installed on the drive shaft 2 according to actual usage.
[0038] In this embodiment, the distance between adjacent dispersion components 3 is greater than 3.5 cm.
[0039] In this embodiment, a threaded connecting rod 37 is provided at the bottom of the upper joint 31, a through-hole corresponding to the threaded connecting rod 37 is provided on the umbrella-shaped rotating surface 32, and a threaded hole corresponding to the threaded connecting rod 37 is provided at the top of the lower joint 33. A plurality of limiting protrusions 38 are also provided at the bottom of the upper joint 31, and limiting holes corresponding to the limiting protrusions 38 are provided on the umbrella-shaped rotating surface 32.
[0040] When in use, the upper joint 31 and the lower interface 33 are threadedly connected to fix the umbrella-shaped rotating surface 32 inside, and at the same time realize the detachable installation of the umbrella-shaped rotating surface 32, which is convenient for replacing or repairing the umbrella-shaped rotating surface 32 after disassembly.
[0041] In this embodiment, the angle between the upper surface of the umbrella-shaped rotating surface 32 and the horizontal plane is 3-10 degrees.
[0042] The working principle of this utility model is as follows:
[0043] When the wet material from the belt conveyor falls into the rotary drum dryer, the lumpy wet material with high viscosity falls on the umbrella-shaped rotating surface 32 under the action of gravity. The material holes on the multiple umbrella-shaped rotating surfaces 32 arranged from top to bottom can cooperate with gravity to cut the wet material into blocks. When it continues to fall, it is cut into smaller shapes. Driven by the motor 1, the transmission shaft 2 is driven to rotate. Under the action of centrifugal force, the lumpy wet material is quickly dispersed into various small balls and dispersed into the interior of the rotary drum dryer, fully contacting with hot air, etc. The present application can quickly disperse lumpy and large block wet materials into small lumps, fully increase the contact area between the material and the hot air, enhance the heat transfer effect, reduce the time required for drying, shorten the equipment length of the rotary drum dryer for processing such wet materials, reduce the occupied area, and improve the drying processing capacity. At the same time, the wet material disperser can also be used to process heat-sensitive materials, increasing the scope of use of the rotary drum dryer.
[0044] The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.
[0045] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
[0046] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A wet material disperser for a drying unit, characterized in that: Including motor, drive shaft and dispersed components; The dispersion components are provided in plurality and are sequentially installed on the transmission shaft from top to bottom. The dispersion components include an umbrella-shaped rotating surface, an upper joint and a lower interface; The surface of the umbrella-shaped rotating surface is evenly distributed with a plurality of material holes, and the diameters of the dispersion component umbrella-shaped rotating surfaces arranged sequentially from top to bottom increase in sequence, and the diameters of the material holes of the dispersion component umbrella-shaped rotating surface arranged sequentially from top to bottom decrease in sequence; The upper joint is coaxially arranged with the umbrella-shaped rotating surface and is installed on the upper surface of the umbrella-shaped rotating surface; The lower interface is coaxially arranged with the umbrella-shaped rotating surface and is installed at the bottom of the umbrella-shaped rotating surface. The lower interface is detachably connected to the upper joint.
2. A wet material disperser for a drying unit according to claim 1, characterized in that: The outer wall of the upper joint has several protrusions, and a first connecting hole is provided through the outer wall of the upper joint near one end of the top, a plug hole corresponding to the upper joint is provided at the bottom of the lower interface, and a plurality of second connecting holes are provided on the outer wall of the lower interface at equal intervals in the vertical direction, and bolts pass through the first connecting hole and the second connecting hole in sequence to connect the upper joint and the lower interface together.
3. A wet material disperser for a drying unit according to claim 1, characterized in that: The distance between adjacent dispersion components is greater than 3.5 cm.
4. A wet material disperser for a drying unit according to claim 1, characterized in that: A threaded connecting rod is provided at the bottom of the upper joint, a through hole corresponding to the threaded connecting rod is opened on the umbrella-shaped rotating surface, and a threaded hole corresponding to the threaded connecting rod is opened on the top of the lower interface.
5. A wet material disperser for a drying unit according to claim 4, characterized in that: The bottom of the upper joint is further provided with a plurality of limiting protrusions, and the umbrella-shaped rotating surface is provided with limiting holes corresponding to the limiting protrusions.
6. A wet material disperser for a drying unit according to claim 1, characterized in that: The angle between the umbrella surface on the upper surface of the umbrella-shaped rotating surface and the horizontal plane is 3-10 degrees.