Sintering furnace capable of monitoring temperature of asbestos short roller in real time
By setting a thermocouple and a control cabinet in the sintering furnace, combined with a movable furnace door and a three-jaw chuck, real-time temperature monitoring and uniform heating of the asbestos short roller compact are achieved, solving the problem in the existing technology that the sintering furnace cannot adjust the heating wire power in time, and improving the firing quality of the asbestos short roller compact.
Patent Information
- Application Number
- CN202422607319.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing sintering furnace lacks the function of timely detecting the firing temperature of the asbestos short roller compact, resulting in the inability to adjust the power of the heating wire in time, affecting the firing quality of the asbestos short roller compact.
A thermocouple is set in the sintering furnace to detect the temperature and is connected to the heating wire through a control cabinet to achieve real-time adjustment of the heating wire power. Combined with a movable furnace door and a three-jaw chuck to clamp the asbestos short roller compact, uniform heating is ensured.
The real-time temperature monitoring and uniform heating of the asbestos short roller compact are realized, thereby improving the firing quality.
Smart Images

Figure CN223400142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sintering furnaces, in particular to a sintering furnace with a short asbestos roller capable of real-time temperature monitoring. Background Art
[0002] A sintering furnace is a type of equipment specifically used in the field of powder metallurgy. It uses a high-temperature sintering process to enable powder compacts to obtain the required physical, mechanical properties and microstructure. Sintering furnaces are not only used for the sintering of powder metallurgy products, but are also widely used in the semiconductor industry.
[0003] In the prior art, a large number of asbestos short rollers are used in the traction rollers of the forming edge drawing machine. The asbestos short rollers are often fired in a sintering furnace. The asbestos short roller compacts are placed in the sintering furnace, and the heating wire inside the sintering furnace heats and sinters the asbestos short roller compacts to obtain fired products of the asbestos short rollers.
[0004] However, the existing sintering furnace lacks the function of timely detection of asbestos short roll compacts, which results in the sintering furnace being unable to adjust the power of the heating wire according to the actual temperature in the sintering furnace during the firing process of the asbestos short roll compacts, resulting in poor firing quality of the asbestos short roll compacts. Utility Model Content
[0005] The purpose of the utility model is to provide a sintering furnace with real-time temperature monitoring of asbestos short rollers, so as to solve the technical problem in the prior art that the sintering furnace lacks the method for detecting the firing temperature of the asbestos short roller compacts, thereby causing the sintering furnace to be unable to timely adjust the temperature inside the sintering furnace.
[0006] The technical problem to be solved by the present invention can be achieved through the following technical solutions:
[0007] A sintering furnace for real-time temperature monitoring of short asbestos rollers, comprising:
[0008] A furnace body, wherein heating wires are fixedly connected to the inner wall of the furnace body, a thermocouple is fixedly connected to the top of the furnace body, and a terminal block is fixedly connected to the side end of the furnace body, and the terminal block is fixedly connected to the thermocouple;
[0009] A control cabinet is provided at the side end of the furnace body, cooperates with the thermocouple, and is fixedly connected to the heating wire;
[0010] A movable furnace door is slidably connected to the inner wall of the furnace body. A plurality of connecting shafts are provided inside the movable furnace door, and the side ends of the connecting shafts are fixedly connected to three-jaw chucks.
[0011] As a further solution of the present invention: the movable furnace door is fixedly connected to a high-temperature sealing cotton at one end close to the furnace body. The high-temperature sealing cotton is provided with a circular hole parallel to the axis of the three-jaw chuck, which passes through the high-temperature sealing cotton. The high-temperature sealing cotton is slidably connected to the inner wall of the furnace body.
[0012] As a further solution of the present invention: several connecting shafts are equidistantly distributed along the width and height directions of the movable furnace door, and driven chains are sleeved and connected between the several connecting shafts. The two ends of the driven chain are respectively meshingly connected with the connecting shafts, and the side end of the movable furnace door is fixedly connected to a rotary drive machine.
[0013] As a further solution of the present invention: the rotary drive machine is fixedly connected to a rotary shaft at one end close to the connecting shaft, a connecting drive chain is sleeved between the rotary shaft and the connecting shaft, and both ends of the drive chain are respectively meshingly connected by the rotary shaft and the connecting shaft.
[0014] As a further solution of the present invention: the bottom end of the furnace body is fixedly connected with a tooth plate, the tooth plate is located at the bottom of the movable furnace door, the tooth plate is meshingly connected with a movable shaft, the side end of the movable shaft is fixedly connected with a movable drive machine, the movable drive machine is fixedly connected to the bottom end of the movable furnace door, and the bottom end of the movable furnace door is fixedly connected with a load-bearing roller.
[0015] As a further solution of the present invention: both ends of the load-bearing roller are respectively connected in a rolling manner with guide rails, and the guide rails are fixedly connected to the inner wall of the furnace body.
[0016] Beneficial effects of the utility model:
[0017] 1. Clamp several asbestos short roll blanks by a three-jaw chuck. The movable furnace door provides support and fixation for the three-jaw chuck through the connecting shaft. Place the asbestos short roll blanks in the furnace body. The fixed heating wire in the furnace body runs to heat the asbestos short roll blanks for firing. When the asbestos short roll blanks are in the firing process, the thermocouple detects the temperature in the furnace body. The thermocouple transmits the real-time temperature in the furnace body to the tooth plate for display. When the real-time temperature in the furnace body is lower than the appropriate firing temperature of the asbestos short roll blanks, the staff controls the tooth plate to increase the power of the heating wire to ensure that the temperature in the furnace body rises and the asbestos short roll blanks are at the appropriate firing temperature, thereby ensuring the firing quality of the asbestos short roll blanks.
[0018] 2. When the asbestos short roller compact is fired, the side end of the movable furnace door fits against the inner wall of the furnace body, and the tooth plate can control the power of the heating wire through the terminal block. The current is connected to the heating wire through the terminal block, thereby providing electrical energy for the heating wire. The heating wire is distributed around the inner wall of the furnace body, which can ensure that the asbestos short roller compact can be heated by the heating wire on all sides, thereby achieving uniform heating of the asbestos short roller compact and ensuring the quality of firing of the asbestos short roller compact. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 For the utility model Figure 1 A magnified schematic diagram of the structure at A;
[0022] Figure 3 This is a top view of the overall structure of the utility model;
[0023] Figure 4 This is a front view of the overall structure of the utility model;
[0024] Figure 5 For the utility model Figure 4 A magnified schematic diagram of the structure at point B.
[0025] In the figure: 1. Movable furnace door; 2. Guide rail; 3. Load-bearing roller; 4. Control cabinet; 5. Furnace body; 6. Heating wire; 7. Thermocouple; 8. Movable drive motor; 9. Movable rotating shaft; 10. Tooth plate; 11. Rotating drive motor; 12. Connecting shaft; 13. Driven chain; 14. Three-jaw chuck; 15. High-temperature sealing cotton; 16. Terminal block; 17. Rotating shaft; 18. Drive chain. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] like Figure 1-Figure 5 As shown, a sintering furnace for real-time temperature monitoring of asbestos short rollers comprises: a furnace body 5, a control cabinet 4 and a movable furnace door 1.
[0028] The inner wall of the furnace body 5 is fixedly connected with a heating wire 6, the top of the furnace body 5 is fixedly connected with a thermocouple 7, the side end of the furnace body 5 is fixedly connected with a terminal block 16, the terminal block 16 is fixedly connected to the thermocouple 7, the control cabinet 4 is arranged at the side end of the furnace body 5, the control cabinet 4 cooperates with the thermocouple 7, the control cabinet 4 is fixedly connected to the heating wire 6, the movable furnace door 1 is slidably connected to the inner wall of the furnace body 5, and a plurality of connecting shafts 12 are provided inside the movable furnace door 1. The side end of the connecting shaft 12 is fixedly connected with a three-jaw chuck 14, and a plurality of asbestos short roll blanks are clamped by the three-jaw chuck 14. The movable furnace door 1 provides support and fixation for the three-jaw chuck 14 through the connecting shaft 12. The asbestos short roll compact is placed in the furnace body 5, and the heating wire 6 fixed in the furnace body 5 is running. The heating wire 6 heats the asbestos short roll compact for firing. When the asbestos short roll compact is in the process of firing, the thermocouple 7 detects the temperature in the furnace body 5, and the thermocouple 7 transmits the real-time temperature in the furnace body 5 to the tooth plate 10 for display. When the real-time temperature in the furnace body 5 is lower than the appropriate firing temperature of the asbestos short roll compact, the staff controls the tooth plate 10 to increase the power of the heating wire 6, thereby ensuring that the temperature in the furnace body 5 rises, ensuring that the asbestos short roll compact is at a suitable firing temperature, thereby ensuring the firing quality of the asbestos short roll compact;
[0029] It should be noted that when the asbestos short roller compact is being fired, the side end of the movable furnace door 1 is fitted against the inner wall of the furnace body 5, and the tooth plate 10 can control the power of the heating wire 6 through the terminal block 16. The current is connected to the heating wire 6 through the terminal block 16, thereby providing electrical energy for the heating wire 6. The heating wire 6 is distributed around the inner wall of the furnace body 5, which can ensure that the asbestos short roller compact can be heated by the heating wire 6 on all sides, thereby achieving uniform heating of the asbestos short roller compact and ensuring the quality of firing of the asbestos short roller compact.
[0030] In some specific embodiments, a high-temperature sealing cotton 15 is fixedly connected to one end of the movable furnace door 1 close to the furnace body 5. A circular hole is opened in the high-temperature sealing cotton 15 parallel to the axis of the three-jaw chuck 14, and the high-temperature sealing cotton 15 is slidably connected to the inner wall of the furnace body 5. When the movable furnace door 1 and the inner wall of the furnace body 5 are in contact, the high-temperature sealing cotton 15 fixed on the side end of the movable furnace door 1 blocks the opening of the furnace body 5 to prevent heat from flowing out of the furnace body 5, thereby achieving sealing of the furnace body 5. When the asbestos short roller blank is installed on the three-jaw chuck 14, the asbestos short roller blank passes through the circular hole, and the inner diameter of the circular hole is larger than the diameter of the asbestos short roller blank.
[0031] In some specific embodiments, a plurality of connecting shafts 12 are equidistantly distributed along the width and height directions of the movable furnace door 1, a driven chain 13 is sleeved and connected between the plurality of connecting shafts 12, and both ends of the driven chain 13 are respectively meshed with the connecting shafts 12, a rotating drive machine 11 is fixedly connected to the side end of the movable furnace door 1, and a rotating shaft 17 is fixedly connected to the end of the rotating drive machine 11 close to the connecting shaft 12, and a driving chain 18 is sleeved between the rotating shaft 17 and the connecting shaft 12, and both ends of the driving chain 18 are respectively meshed with the rotating shaft 17 and the connecting shaft 12. Tooth connection, in order to further ensure that the asbestos short roller blank is heated evenly, when the asbestos short roller blank is fired, the rotary drive motor 11 runs, and the rotary drive motor 11 drives the rotary shaft 17 to rotate, and the rotary shaft 17 drives the connecting shaft 12 to rotate through the drive chain 18, and the connecting shaft 12 drives several connecting shafts 12 to rotate through the driven chain 13, so that the connecting shaft 12 drives the asbestos short roller blank to rotate through the three-jaw chuck 14, and the rotating asbestos short roller blank can be heated more evenly, thereby ensuring the firing quality of the asbestos short roller blank.
[0032] In some specific embodiments, the bottom end of the furnace body 5 is fixedly connected with a tooth plate 10, the tooth plate 10 is located at the bottom of the movable furnace door 1, the tooth plate 10 is meshingly connected with a movable shaft 9, the side end of the movable shaft 9 is fixedly connected with a movable driving machine 8, the movable driving machine 8 is fixedly connected to the bottom end of the movable furnace door 1, the bottom end of the movable furnace door 1 is fixedly connected with a load-bearing roller 3, the two ends of the load-bearing roller 3 are respectively connected with a guide rail 2 in a rolling manner, and the guide rail 2 is fixedly connected to the inner wall of the furnace body 5. Before the asbestos short roller compact is fired in the furnace body 5, after the asbestos short roller compact is installed on the three-jaw chuck 14, the mobile driving machine 8 is operated, and the mobile driving machine 8 drives the movable shaft 9 to rotate, and the movable shaft 9 drives the movable shaft 9 to rotate by meshing with the tooth plate 10. The movable driving machine 8 moves, and the movable driving machine 8 drives the movable furnace door 1 to move. The movable furnace door 1 rolls along the guide rail 2 through the carrying roller 3, thereby realizing the effect that the movable furnace door 1 can move automatically. The movable furnace door 1 moves into the furnace body 5, and the movable furnace door 1 transports the carried asbestos short roller compact into the furnace body 5 through the connecting shaft 12 and the three-jaw chuck 14. The movable driving machine 8 stops running. When the asbestos short roller compact is fired, the movable driving machine 8 drives the movable rotating shaft 9 to rotate in the opposite direction, thereby moving the movable furnace door 1 out of the furnace body 5, wherein the carrying roller 3 moves along the guide rail 2, and the guide rail 2 provides a guide for the movable furnace door 1.
[0033] The above describes several embodiments of the present invention in detail, but the present invention is not limited to these embodiments and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A sintering furnace for real-time temperature monitoring of short asbestos rollers, characterized in that: include: A furnace body (5), wherein heating wires (6) are fixedly connected to the inner wall of the furnace body (5), a thermocouple (7) is fixedly connected to the top of the furnace body (5), and a wiring block (16) is fixedly connected to the side end of the furnace body (5), and the wiring block (16) is fixedly connected to the thermocouple (7); A control cabinet (4), wherein the control cabinet (4) is arranged at a side end of the furnace body (5), the control cabinet (4) cooperates with the thermocouple (7), and the control cabinet (4) is fixedly connected to the heating wire (6); A movable furnace door (1) is slidably connected to the inner wall of a furnace body (5); a plurality of connecting shafts (12) are provided inside the movable furnace door (1); and a three-jaw chuck (14) is fixedly connected to the side end of the connecting shaft (12).
2. The sintering furnace for real-time temperature monitoring of asbestos short rollers according to claim 1, characterized in that: A high-temperature sealing cotton (15) is fixedly connected to one end of the movable furnace door (1) close to the furnace body (5); a circular hole is opened in the high-temperature sealing cotton (15) parallel to the axis of the three-jaw chuck (14) and passes through the high-temperature sealing cotton (15); and the high-temperature sealing cotton (15) is slidably connected to the inner wall of the furnace body (5).
3. The sintering furnace for real-time temperature monitoring of asbestos short rollers according to claim 1, characterized in that: The plurality of connecting shafts (12) are equidistantly distributed along the width direction and the height direction of the movable furnace door (1); a driven chain (13) is sleeved and connected between the plurality of connecting shafts (12); both ends of the driven chain (13) are meshingly connected to the connecting shafts (12); and a rotary drive machine (11) is fixedly connected to the side end of the movable furnace door (1).
4. The sintering furnace for real-time temperature monitoring of asbestos short rollers according to claim 3, characterized in that: One end of the rotary drive machine (11) close to the connecting shaft (12) is fixedly connected to a rotary shaft (17); a connecting drive chain (18) is sleeved between the rotary shaft (17) and the connecting shaft (12); and both ends of the drive chain (18) are respectively connected by meshing with the rotary shaft (17) and the connecting shaft (12).
5. The sintering furnace for real-time temperature monitoring of asbestos short rollers according to claim 1, characterized in that: The bottom end of the furnace body (5) is fixedly connected to a tooth plate (10), the tooth plate (10) is located at the bottom of the movable furnace door (1), the tooth plate (10) is meshingly connected to a movable shaft (9), the side end of the movable shaft (9) is fixedly connected to a movable drive motor (8), the movable drive motor (8) is fixedly connected to the bottom end of the movable furnace door (1), and the bottom end of the movable furnace door (1) is fixedly connected to a load-bearing roller (3).
6. The sintering furnace for real-time temperature monitoring of asbestos short rollers according to claim 5, characterized in that: Both ends of the load-bearing roller (3) are respectively connected in a rolling manner to guide rails (2), and the guide rails (2) are fixedly connected to the inner wall of the furnace body (5).