Kiln structure convenient to regulate and control

Abstract

The utility model provides a kiln structure convenient to regulate and control, which comprises a kiln, a processing area and a transverse cutting area are formed in the kiln, and a differential pressure gauge is arranged at the joint of the processing area and the transverse cutting area; the differential pressure gauge is used for measuring and displaying the differential pressure value of the transverse cutting area to the machining area. The side part of the kiln is communicated with an exhaust pipeline, and the other end of the exhaust pipeline is communicated with an air return pipeline; the exhaust pipeline is communicated with an exhaust fan through a hose; the exhaust air rate is controlled by controlling the fan frequency of the exhaust fan, and then the pressure difference between the transverse cutting area and the machining area is controlled. The kiln structure convenient to regulate and control is simple in structure, convenient and flexible to use and low in manufacturing cost; when the differential pressure control operation is carried out, the operation frequency of the exhaust fan is controlled according to data of the differential pressure gauge, and the differential pressure is controlled; the device is easy to operate, convenient to maintain and replace in the later period and suitable for large-area popularization.

Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, in particular to a kiln structure which is easy to regulate. Background Art

[0002] In the glass production industry, kilns are key pieces of equipment used in sintering, melting, heat treatment, and other processes. To improve kiln efficiency and product quality, controlling the pressure differential (lateral pressure difference) between the processing and cross-cutting areas is a significant technical challenge. This transverse pressure differential primarily affects heat flow distribution and atmosphere control within the kiln, which in turn impacts product consistency and energy consumption.

[0003] The existing technology for controlling the pressure difference between the cross-cutting and processing areas generally controls the pressure difference by changing the air supply volume of the air-conditioning unit. Changing the air supply volume of the air-conditioning unit to adjust the pressure difference can easily cause temperature and humidity fluctuations in the forming and cross-cutting areas, and requires changing the frequency of the air-conditioning unit, changing the air supply volume and air supply pressure, which can easily affect the process. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention aims to provide a kiln structure that is easy to control and can solve the existing problems.

[0005] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0006] The utility model is realized through the following technical solutions: a kiln structure that is easy to control, comprising a kiln, wherein a processing area and a cross-cutting area are formed inside the kiln, and a differential pressure gauge is provided at the connection between the processing area and the cross-cutting area; the differential pressure gauge is used to measure and display the pressure difference between the cross-cutting area and the processing area; the side of the kiln is connected to an exhaust duct, and the other end of the exhaust duct is connected to a return air duct; the exhaust duct is connected to an exhaust fan through a hose; the exhaust volume is controlled by controlling the fan frequency of the exhaust fan, thereby controlling the pressure difference between the cross-cutting area and the processing area.

[0007] Furthermore, a through hole is provided on the side of the exhaust duct, and a hose is connected to the through hole via a connecting assembly.

[0008] Furthermore, the connecting assembly includes a clamp, a sealing plug, a connecting disk, a connecting pipe, a locking plate, a locking nut and a locking screw; the clamp adopts a circular ring structure with an opening, and locking plates are connected to both ends of the opening of the clamp; locking holes are provided on the surfaces of the two locking plates, and the locking holes are connected to the locking screws; the locking screws are threadedly connected to the locking nut; a sealing plug is fixed on the inner side of the clamp, and a connecting pipe is inserted and fixed between the sealing plug and the clamp; the connecting pipe is connected to the through hole, and a connecting disk is fixed to the side of the connecting pipe; a connecting disk is provided on the side of the hose, and the connecting pipe is connected to the hose, and the two connecting disks are connected by bolts.

[0009] Furthermore, the sealing plug includes an arc-shaped portion and an extending portion; the extending portion is a circular ring structure, and the side of the extending portion is provided with an arc-shaped portion; the arc-shaped portion cooperates with the connecting through hole.

[0010] Furthermore, a base is installed at the bottom end of the exhaust fan, and the base includes a mounting plate, an outer frame, a cross bar, a connecting rod, a slip ring and a spring; the bottom end of the exhaust fan is mounted on the top end of the mounting plate by bolts, and the mounting plate is slidably connected to the outer frame; the bottom end of the mounting plate is rotatably connected to two connecting rods, and the other end of each connecting rod is rotatably connected to a slip ring; each of the slip rings is connected to the inner wall of the outer frame through a spring; the slip ring is sleeved on the spring and slidably connected to the cross bar, and the cross bar is fixed in the outer frame.

[0011] Compared with the prior art, the beneficial effects of the present invention include:

[0012] The utility model has a kiln structure that is easy to control, has a simple structure, is easy and flexible to use, and has a low manufacturing cost. When performing a pressure difference control operation, the exhaust fan operating frequency is controlled according to the pressure difference meter data to control the pressure difference. The device is simple to operate and is also easy to maintain and replace in the later stage, and is suitable for large-scale promotion.

[0013] The utility model opens a through hole in the exhaust duct and connects it to the exhaust fan through a connecting component and a hose, which makes little change to the existing kiln structure and is easy to operate. At the same time, a base is installed at the bottom end of the exhaust fan to buffer the vibration of the exhaust fan and reduce noise. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the drawings, the same reference numerals are used to refer to the same components. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of a kiln structure that is easy to control in the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the connection components of the embodiment of the present utility model;

[0017] Figure 3 This is a structural diagram of the connection between the connection component and the exhaust duct in an embodiment of the present utility model;

[0018] Figure 4 This is a structural diagram of the base of an implementation case of the utility model.

[0019] Explanations in the figure: 1. Kiln; 11. Processing area; 12. Cross-cutting area; 2. Differential pressure gauge; 3. Exhaust duct; 4. Return air duct; 5. Hose; 6. Exhaust fan; 7. Connecting assembly; 71. Clamp; 72. Sealing plug; 721. Arc-shaped portion; 722. Extension portion; 73. Connecting plate; 74. Connecting pipe; 75. Locking plate; 76. Locking nut; 77. Locking screw; 8. Base; 81. Mounting plate; 82. Outer frame; 83. Cross bar; 84. Connecting rod; 85. Slip ring; 86. Spring. DETAILED DESCRIPTION

[0020] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural methods and implementation methods. Therefore, the following specific embodiments and drawings are only illustrative of the technical solution of the present invention and should not be regarded as the entire present invention or as a limitation or restriction of the technical solution of the present invention.

[0021] A kiln structure that is easy to control, such as Figure 1 As shown, the kiln 1 includes a processing area 11 and a cross-cutting area 12 formed therein. A differential pressure gauge 2 is provided at the connection between the processing area 11 and the cross-cutting area 12. The differential pressure gauge 2 is used to measure and display the pressure difference between the cross-cutting area 12 and the processing area 11. The side of the kiln 1 is connected to an exhaust duct 3, and the other end of the exhaust duct 3 is connected to a return air duct 4. The exhaust duct 3 is connected to an exhaust fan 6 via a hose 5. The exhaust volume is controlled by controlling the fan frequency of the exhaust fan 6, thereby controlling the pressure difference between the cross-cutting area 12 and the processing area 11. The exhaust duct 3 is a galvanized air duct.

[0022] In order to facilitate the connection between the exhaust duct 3 and the exhaust fan 6, a through hole is provided on the side of the exhaust duct 3, and the hose 5 is connected to the through hole through the connecting component 7. Figure 2 and Figure 3As shown, the connecting assembly 7 includes a clamp 71, a sealing plug 72, a connecting disk 73, a connecting pipe 74, a locking plate 75, a locking nut 76 and a locking screw 77; the clamp 71 adopts a circular ring structure with an opening, and both ends of the opening of the clamp 71 are connected to locking plates 75; locking holes are provided on the surfaces of the two locking plates 75, and the locking holes are matched to connect locking screws 77; the locking screws 77 are threadedly connected to the locking nut 76; a sealing plug 72 is fixed to the inner side of the clamp 71, and a connecting pipe 74 is inserted and fixed between the sealing plug 72 and the clamp 71; the connecting pipe 74 is matched to connect the through hole, and a connecting disk 73 is fixed to the side of the connecting pipe 74; a connecting disk 73 is provided on the side of the hose 5, and the connecting pipe 74 is matched to connect the hose 5, and the two connecting disks 73 are connected by bolts. When connecting the exhaust duct 3 and the exhaust fan 6, the connecting pipe 74 is inserted into the through hole on the side of the exhaust duct 3, and the connection between the connecting pipe 74 and the exhaust duct 3 is sealed with the sealing plug 72. Then, the hose 5 is inserted into the connecting pipe 74, and the hose 5 and the connecting plate 73 on the side of the connecting pipe 74 are used to lock them with bolts, so that the exhaust duct 3 and the hose 5 are connected through the connecting assembly 7, which makes it easy to replace the hose 5 when it is damaged.

[0023] The sealing plug 72 includes an arc portion 721 and an extending portion 722; the extending portion 722 is a circular ring structure, and the side of the extending portion 722 is provided with an arc portion 721; the arc portion 721 cooperates with the connecting through hole to ensure the sealing of the connection between the connecting tube 74 and the exhaust duct 3.

[0024] In order to cushion the vibration of the exhaust fan 6, a base 8 is installed at the bottom end of the exhaust fan 6, and the base 8 includes a mounting plate 81, an outer frame 82, a cross bar 83, a connecting rod 84, a slip ring 85 and a spring 86; Figure 4 As shown, the bottom end of the exhaust fan 6 is mounted on the top end of the mounting plate 81 by bolts, and the mounting plate 81 is slidably connected to the outer frame 82; the bottom end of the mounting plate 81 is rotatably connected to two connecting rods 84, and the other end of each connecting rod 84 is rotatably connected to a slip ring 85; each slip ring 85 is connected to the inner wall of the outer frame 82 via a spring 86; the slip ring 85 is sleeved with the spring 86 and slidably connected to the cross bar 83, and the cross bar 83 is fixed in the outer frame 82. When the exhaust fan 6 vibrates, for example, the exhaust fan 6 drives the mounting plate 81 downward, drives the connecting rod 84 to rotate, and then pushes the slip ring 85 outward on the cross bar 83, compressing the two springs 86 to buffer the vibration and reduce the noise when the exhaust fan 6 starts.

[0025] When the present invention is in use, first, a through hole is opened on the side of the exhaust duct 3, and the hose 5 is connected by using the connecting assembly 7. When connecting, the connecting pipe 74 is inserted into the through hole on the side of the exhaust duct 3, and the connection between the connecting pipe 74 and the exhaust duct 3 is sealed by using the sealing plug 72. Then, the hose 5 is inserted into the connecting pipe 74, and the hose 5 and the connecting plate 73 on the side of the connecting pipe 74 are used to lock it with bolts. The clamp 71 is placed on both sides of the exhaust duct 3, and the exhaust duct 3 is held with the clamp 71. The locking screw 77 is inserted into the locking hole and matched with the locking nut 76 to stably fix the connecting pipe 74 in the through hole. The exhaust volume is controlled by controlling the fan frequency of the exhaust fan 6 to control the pressure difference across the processing area.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In the description of this patent, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "set" should be understood in a broad sense. For example, they can refer to fixed connection or set, detachable connection or set, or integral connection or set. Those skilled in the art will understand the specific meanings of the above terms in this patent based on the specific circumstances.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "several" means two or more, unless otherwise specifically defined.

[0029] The technical scope of the present invention is not limited to the contents described above. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the scope of protection of the present invention.

Claims

1. A kiln structure that is easy to control, characterized by: The invention comprises a kiln (1), wherein a processing area (11) and a cross-cutting area (12) are formed inside the kiln (1), and a differential pressure gauge (2) is provided at the connection between the processing area (11) and the cross-cutting area (12); the differential pressure gauge (2) is used to measure and display the pressure difference between the cross-cutting area (12) and the processing area (11); the side of the kiln (1) is connected to an exhaust duct (3), and the other end of the exhaust duct (3) is connected to a return air duct (4); the exhaust duct (3) is connected to an exhaust fan (6) through a hose (5); the exhaust volume is controlled by controlling the fan frequency of the exhaust fan (6), thereby controlling the pressure difference between the cross-cutting area (12) and the processing area (11).

2. The kiln structure that is easy to control according to claim 1, characterized in that: A through hole is provided on the side of the exhaust duct (3), and a hose (5) is connected to the through hole via a connecting assembly (7).

3. The kiln structure that is easy to control according to claim 2, characterized in that: The connecting assembly (7) comprises a clamp (71), a sealing plug (72), a connecting plate (73), a connecting pipe (74), a locking plate (75), a locking nut (76) and a locking screw (77); the clamp (71) adopts a circular ring structure with an opening, and both ends of the opening of the clamp (71) are connected to the locking plates (75); locking holes are provided on the surfaces of the two locking plates (75), and the locking holes are matched to connect the locking screw (77); the locking screw (77) is threaded A locking nut (76) is connected; a sealing plug (72) is fixed on the inner side of the clamp (71); a connecting pipe (74) is inserted and fixed between the sealing plug (72) and the clamp (71); the connecting pipe (74) is connected to the through hole, and a connecting plate (73) is fixed to the side of the connecting pipe (74); a connecting plate (73) is provided on the side of the hose (5), and the connecting pipe (74) is connected to the hose (5), and the two connecting plates (73) are connected by bolts.

4. The kiln structure that is easy to control according to claim 3, characterized in that: The sealing plug (72) comprises an arc-shaped portion (721) and an outward-extending portion (722); the outward-extending portion (722) is a circular ring structure, and a side portion of the outward-extending portion (722) is provided with an arc-shaped portion (721); the arc-shaped portion (721) cooperates with the connecting through hole.

5. The kiln structure that is easy to control according to claim 1, characterized in that: The bottom end of the exhaust fan (6) is installed with a base (8), and the base (8) includes a mounting plate (81), an outer frame (82), a cross bar (83), a connecting rod (84), a slip ring (85) and a spring (86); the bottom end of the exhaust fan (6) is mounted on the top end of the mounting plate (81) by bolts, and the mounting plate (81) is slidably connected to the outer frame (82); the bottom end of the mounting plate (81) is rotatably connected to two connecting rods (84), and the other end of each connecting rod (84) is rotatably connected to a slip ring (85); each slip ring (85) is connected to the inner wall of the outer frame (82) through a spring (86); the slip ring (85) and the spring (86) are sleeved and slidably connected to the cross bar (83), and the cross bar (83) is fixed in the outer frame (82).

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