Cleaning device for heat storage element of air pre-heater of power plant

By designing an air preheater heat storage element cleaning device that includes a cleaning device, using a drive motor and a fan to blow away the residue, and combining the design of bellows and valves, a safe and efficient cleaning effect is achieved, solving the problem of difficult cleaning of the air preheater heat storage element and extending the service life of the equipment.

CN223400242UActive Publication Date: 2025-09-30MAANSHAN DANGTU POWER GENERATION +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422707366.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-30
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The hollow preheater heat storage element in the prior art is difficult to clean, and manual operation is dangerous, time-consuming and labor-intensive. In addition, the cleaning is not thorough, which affects the stable operation of the equipment and poses a safety hazard.

Method used

A cleaning device is designed, which includes an installation base plate, a cleaning mechanism, a recovery storage box, a conveying pipeline and a control panel. A driving motor is used to drive a fan and a heating rod to blow away the residue on the surface of the air preheater heat storage element. The coordinated use of bellows and valves realizes all-round cleaning. The device is equipped with lighting, universal wheels and a buzzer for easy operation and management.

Benefits of technology

It achieves safe and efficient cleaning of the air preheater heat storage elements, extends the service life of the equipment, reduces labor intensity, improves the comprehensiveness and flexibility of cleaning, and ensures the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223400242U_ABST
    Figure CN223400242U_ABST
Patent Text Reader

Abstract

The utility model provides a cleaning device for a heat storage element of an air pre-heater of a power plant, and relates to the technical field of air pre-heater cleaning equipment. Comprising a mounting bottom plate, two mounting partition plates are fixedly connected to the top of the mounting bottom plate, the mounting bottom plate, a concentration bin and a cleaning mechanism are arranged, a lighting lamp is used for assisting lighting treatment, universal wheels are used for driving the whole equipment to move treatment, and a recycling storage box is conveniently overhauled through a cleaning opening and closing plate and a handle; on-site early warning processing is carried out through a buzzer, pushing processing is conveniently carried out on the whole equipment through a pushing plate and a holding rod, a control panel is used for controlling the buzzer, an air pump, a first valve, a second valve, a driving motor and a heating rod to operate, unified management of the power equipment is achieved, and through operation of the driving motor and connection of a connecting shaft, the heating rod is driven to rotate. And the first mounting frame and the second mounting frame are driven to operate, residues on the surface of the heat storage element of the air pre-heater are blown away, meanwhile, the heat dissipation effect is achieved, and the service life of equipment is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of air preheater cleaning equipment, in particular to a cleaning device for heat storage elements of air preheaters in power plants. Background Art

[0002] After the coal blending and denitrification systems were commissioned, ammonia escape led to the formation of ammonium bisulfate, which condensed on the surface of the air preheater's heat storage elements. This caused severe dust accumulation inside the air preheater and increased the air preheater's differential pressure. To reduce the differential pressure, continuous soot blowing and high-pressure water flushing of the heat storage elements were implemented. This resulted in enamel peeling, element deformation, and corrosion of the base material, resulting in reduced heat exchange efficiency, fluctuating boiler furnace pressure, and increased induced draft fan current, posing a safety hazard to the unit's stable operation.

[0003] The air preheater and the internal heat storage elements need to be cleaned regularly. Generally, the cleaning operation is done manually, which is prone to accidental burns. There are also dead corners that are difficult to clean, making the overall operation time-consuming and labor-intensive, affecting normal needs. Cleaning equipment also needs to be switched at any time, increasing the labor intensity of manually moving each device.

[0004] Therefore, the utility model provides a device for cleaning heat storage elements of air preheaters in power plants. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and provide a cleaning device for heat storage elements of air preheaters in power plants.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions: a cleaning device for heat storage element of air preheater of power plant, comprising a mounting base,

[0007] Two mounting partitions are fixedly connected to the top of the mounting base, a centralized warehouse is installed between the two mounting partitions, and first cleaning and recovery pipes are installed on both sides of the centralized warehouse. Four support columns are installed on one side of one of the mounting partitions, and the tops of the four support columns are fixedly connected to a recovery storage box, and a conveying pipe is installed between the recovery storage box and the centralized warehouse;

[0008] A cleaning mechanism is installed on the top of the mounting base, and the cleaning mechanism is located on the side of the second cleaning and recovery pipe away from the mounting partition, and the cleaning mechanism includes a fixing frame, a fixing frame is installed on the top of the mounting base, a support plate is fixedly connected to the inside of the fixing frame, a reinforcement plate is installed on the top of the support plate, one side of the reinforcement plate is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a first mounting frame, the inside of the first mounting frame is fixedly connected to an equidistantly distributed first fan, heating rods are installed on the outside of the first fan, one side of the first mounting frame is fixedly connected to a connecting shaft, and the other end of the connecting shaft is fixedly connected to the second mounting frame, and the driving motor is operated, and under the connection of the connecting shaft, the first mounting frame and the second mounting frame are driven to operate, so as to blow away the residue on the surface of the heat storage element of the air preheater, and at the same time have a heat dissipation effect, thereby extending the service life of the equipment.

[0009] As a preferred embodiment, a fixed plate is installed at the bottom of the recovery and storage box, and an air pump is fixedly connected to the inside of the fixed plate. The output end of the air pump passes through one of the mounting partitions and is connected to the inside of the centralized warehouse. A first valve is installed on the outside of the two first cleaning and recovery pipes, and a second valve is fixedly connected to the outside of the delivery pipe. A first valve is installed on the top of the second cleaning and recovery pipe. When the air pump is running, the first valve is used to control the opening and closing of the corresponding first cleaning and recovery pipe, and the second valve is used to control the opening of the delivery pipe. The delivery pipe, the first cleaning and recovery pipe and the second cleaning and recovery pipe are all made of corrugated pipes, which can be stretched and angle-adjusted when used together to improve the comprehensiveness of cleaning and recovery.

[0010] The technical effect of adopting the above-mentioned further scheme is: when the air pump is running, the first valve is used to control the opening and closing of the corresponding first cleaning and recovery pipeline, and the second valve is used to control the opening of the conveying pipeline. The conveying pipeline, the first cleaning and recovery pipeline and the second cleaning and recovery pipeline are all made of corrugated pipes, and the stretching and angle fine-tuning operations when used in conjunction improve the comprehensiveness of cleaning and recovery.

[0011] As a preferred embodiment, the top of the fixing bracket is threadedly connected with two symmetrically distributed second limiting bolts extending to the inside of the mounting base plate, and the top of the reinforcement plate and on one side of the drive motor is threadedly connected with a third limiting bolt extending to the inside of the support plate. The reinforcement plate and the support plate are reinforced and installed by the third limiting bolt, and the mounting base plate and the fixing bracket are reinforced and installed by the second limiting bolt, which is convenient for quick disassembly and assembly during maintenance.

[0012] The technical effect of adopting the above further solution is: the reinforcement plate and the support plate are reinforced and installed by the third limiting bolt, and the installation base plate and the fixing frame are reinforced and installed by the second limiting bolt, which is convenient for quick disassembly and assembly during maintenance.

[0013] As a preferred embodiment, symmetrically distributed universal wheels are installed on both sides of the mounting base, and a lighting lamp is fixedly connected to the side of the recycling storage box away from the holding rod, the lighting lamp is used for auxiliary lighting processing, and the universal wheel is used to drive the overall equipment to move processing, and a cleaning opening and closing plate is installed on the top of the recycling storage box, and a handle is fixedly connected to the top of the cleaning opening and closing plate, and a buzzer is fixedly connected to the top of the recycling storage box, and the buzzer is located on one side of the cleaning opening and closing plate. The cleaning opening and closing plate and the handle are used to facilitate the inspection and processing of the recycling storage box, and the buzzer is used for on-site early warning processing, and the interior of the second mounting frame is equipped with equally distributed second fans, and the connecting shaft passes through one end of the second mounting frame and is sleeved with a first limiting bolt, and a push plate is installed on one side of the mounting base, and a holding rod is installed on the top of the push plate, and the pushing plate and the holding rod are used to facilitate the pushing of the overall equipment.

[0014] The technical effect of adopting the above further solution is that the entire device can be easily pushed through the pushing plate and the holding rod.

[0015] As a preferred embodiment, a control panel is fixedly connected to one side of the recovery storage box, and the buzzer, air pump, first valve, second valve, drive motor and heating rod are all electrically connected to the control panel. The control panel is used to control the operation of the buzzer, air pump, first valve, second valve, drive motor and heating rod, thereby realizing unified management of electrical equipment.

[0016] The technical effect of adopting the above further solution is: the control panel is used to control the operation of the buzzer, the air pump, the first valve, the second valve, the drive motor and the heating rod, thereby realizing the unified management of the power equipment.

[0017] Compared with the prior art, the advantages and positive effects of the present invention are:

[0018] By setting up the installation base plate, holding rod, centralized bin and cleaning mechanism, when in use, open the control panel, the air pump is running, the first valve is used to control the opening and closing of the corresponding first cleaning and recovery pipeline, and the second valve is used to control the opening of the delivery pipeline. The delivery pipeline, the first cleaning and recovery pipeline and the second cleaning and recovery pipeline are all made of corrugated pipes. When used in conjunction with the stretching and angle fine-tuning operations, the comprehensiveness of cleaning and recovery is improved. The reinforcement plate and the support plate are reinforced and installed by the third limit bolt, and the installation base plate and the fixing frame are reinforced and installed by the second limit bolt, which is convenient for quick disassembly and assembly during maintenance. The lighting is used for auxiliary lighting. The universal wheel is used to drive the whole equipment to move, the opening and closing plates and handles are cleaned to facilitate the inspection and maintenance of the recycling storage box, the buzzer is used for on-site early warning, the push plate and the holding rod are used to facilitate the pushing of the whole equipment, the control panel is used to control the operation of the buzzer, air pump, first valve, second valve, drive motor and heating rod, realizing the unified management of power equipment, through the operation of the drive motor, under the connection of the connecting shaft, the first installation frame and the second installation frame are driven to operate, the residue on the surface of the air preheater heat storage element is blown away, and at the same time the heat dissipation effect is achieved, which extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of the overall structure of a cleaning device for heat storage elements in air preheaters of power plants provided by the utility model;

[0020] Figure 2 This is a rear view of the overall structure of a cleaning device for heat storage elements in air preheaters of power plants provided by the utility model;

[0021] Figure 3 This is a schematic top view of the overall structure of a cleaning device for a heat storage element of an air preheater in a power plant provided by the utility model;

[0022] Figure 4 The utility model provides an enlarged schematic diagram of a cleaning mechanism for a cleaning device for a heat storage element of an air preheater in a power plant.

[0023] Legend:

[0024] 1. Install the base plate; 11. Push plate; 12. Universal wheel; 13. Support column; 14. Recycling storage box; 15. Buzzer; 16. Cleaning opening and closing plate; 17. Handle; 18. Light; 19. Control panel;

[0025] 2. Grip the pole;

[0026] 3. Centralized warehouse; 31. Installed partition; 32. Fixed plate; 33. Air pump; 34. Delivery pipeline; 35. First cleaning and recovery pipeline; 36. First valve; 37. Second valve; 38. Second cleaning and recovery pipeline;

[0027] 4. Cleaning mechanism; 41. Fixing frame; 42. Reinforcement plate; 43. Support plate; 44. Drive motor; 45. First mounting frame; 46. Second mounting frame; 47. Connecting shaft; 48. First fan; 49. Second fan; 491. First limiting bolt; 492. Heating rod;

[0028] 5. Second limiting bolt; 51. Third limiting bolt. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] like Figures 1-4 As shown, this embodiment provides a technical solution: a cleaning device for heat storage elements of air preheaters in power plants, comprising a mounting base 1, two mounting partitions 31 fixedly connected to the top of the mounting base 1, a central warehouse 3 installed between the two mounting partitions 31, a first cleaning recovery pipe 35 installed on both sides of the central warehouse 3, four support columns 13 installed on one side of one mounting partition 31, a recovery storage box 14 fixedly connected to the top of the four support columns 13, a conveying pipe 34 installed between the recovery storage box 14 and the central warehouse 3; a cleaning mechanism 4 installed on the top of the mounting base 1, the cleaning mechanism 4 is located on the side of the second cleaning recovery pipe 38 away from the mounting partition 31, the cleaning mechanism 4 includes a fixing frame 41, a fixing frame 41 installed on the top of the mounting base 1, a support plate 43 fixedly connected to the inside of the fixing frame 41, a reinforcing plate 42 installed on the top of the support plate 43, and a reinforcing plate 43. 2 is fixedly connected to a drive motor 44 on one side, and an output end of the drive motor 44 is fixedly connected to a first mounting frame 45. An equidistantly distributed first fan 48 is fixedly connected to the inside of the first mounting frame 45, and a heating rod 492 is installed on the outside of the first fan 48. A connecting shaft 47 is fixedly connected to one side of the first mounting frame 45, and the other end of the connecting shaft 47 is fixedly connected to a second mounting frame 46. When the drive motor 44 is operated, the first mounting frame 45 and the second mounting frame 46 are driven to operate under the connection of the connecting shaft 47, and the residue on the surface of the heat storage element of the air preheater is blown away, while having a heat dissipation effect, thereby extending the service life of the equipment. The residue can also be recovered through the first cleaning and recovery pipe 35 and the second cleaning and recovery pipe 38. The corresponding operation mode is switched according to the requirements of the operation scene, which improves the flexibility of equipment use during actual operation and meets the requirements of normal use.

[0031] A step further, such as Figure 1-Figure 3 As shown: a fixed plate 32 is installed at the bottom of the recovery storage box 14, and an air pump 33 is fixedly connected to the inside of the fixed plate 32. The output end of the air pump 33 passes through one of the mounting partitions 31 and is connected to the inside of the centralized warehouse 3. A first valve 36 is installed on the outside of the two first cleaning and recovery pipes 35, and a second valve 37 is fixedly connected to the outside of the delivery pipe 34. A first valve 36 is installed on the top of the second cleaning and recovery pipe 38. When the air pump 33 is running, the first valve 36 is used to control the opening and closing of the corresponding first cleaning and recovery pipe 35, and the second valve 37 is used to control the opening of the delivery pipe 34. The delivery pipe 34, the first cleaning and recovery pipe 35 and the second cleaning and recovery pipe 38 are all made of corrugated pipes, which can be stretched and the angle can be fine-tuned when used in combination to improve the comprehensiveness of cleaning and recovery.

[0032] A step further, such as Figure 4 As shown: In this solution, the top of the fixing frame 41 is threadedly connected with two symmetrically distributed second limiting bolts 5 extending to the inside of the mounting base plate 1, and the top of the reinforcement plate 42 and one side of the drive motor 44 is threadedly connected with a third limiting bolt 51 extending to the inside of the support plate 43. The reinforcement plate 42 and the support plate 43 are reinforced and installed by the third limiting bolt 51, and the mounting base plate 1 and the fixing frame 41 are reinforced and installed by the second limiting bolt 5, which is convenient for quick disassembly and assembly during maintenance.

[0033] A step further, such as Figure 1-Figure 3 As shown, in this scheme, symmetrically distributed universal wheels 12 are installed on both sides of the mounting base 1, and a lighting lamp 18 is fixedly connected to the side of the recovery storage box 14 away from the holding rod 2. The lighting lamp 18 is used for auxiliary lighting processing, and the universal wheel 12 is used to drive the overall equipment to move processing. A cleaning opening and closing plate 16 is installed on the top of the recovery storage box 14, and a handle 17 is fixedly connected to the top of the cleaning opening and closing plate 16. A buzzer 15 is fixedly connected to the top of the recovery storage box 14, and the buzzer 15 is located on one side of the cleaning opening and closing plate 16. The cleaning opening and closing plate 16 and the handle 17 are used to facilitate the inspection and processing of the recovery storage box 14, and the buzzer 15 is used for on-site early warning processing. The interior of the second mounting frame 46 is equipped with equidistantly distributed second fans 49, and the connecting shaft 47 passes through the second mounting frame 46. One end is sleeved with a first limiting bolt 491, and a push plate 11 is installed on one side of the mounting base 1, and a holding rod 2 is installed on the top of the push plate 11. The pushing plate 11 and the holding rod 2 facilitate the pushing processing of the overall equipment.

[0034] A step further, such as Figure 4As shown, in this solution, a control panel 19 is fixedly connected to one side of the recovery storage box 14, and the buzzer 15, the air pump 33, the first valve 36, the second valve 37, the drive motor 44 and the heating rod 492 are all electrically connected to the control panel 19. The control panel 19 is used to control the operation of the buzzer 15, the air pump 33, the first valve 36, the second valve 37, the drive motor 44 and the heating rod 492, thereby realizing unified management of electrical equipment.

[0035] Working principle:

[0036] like Figure 1-4 As shown:

[0037] By setting up the installation base plate 1, the holding rod 2, the centralized bin 3 and the cleaning mechanism 4, when in use, the control panel 19 is opened, the air pump 33 is operated, the first valve 36 is used to control the opening of the corresponding first cleaning and recovery pipeline 35, and the second valve 37 is used to control the opening of the delivery pipeline 34.

[0038] The conveying pipe 34, the first cleaning and recovery pipe 35 and the second cleaning and recovery pipe 38 are all made of corrugated pipes, which can be stretched and angle-adjusted during use to improve the comprehensiveness of cleaning and recovery.

[0039] The reinforcing plate 42 and the supporting plate 43 are reinforced and installed by the third limiting bolts 51 , and the mounting base 1 and the fixing frame 41 are reinforced and installed by the second limiting bolts 5 , so as to facilitate quick disassembly and assembly during maintenance.

[0040] The lighting lamp 18 is used for auxiliary lighting processing, and the universal wheel 12 is used for driving the entire device to move processing.

[0041] The recovery storage box 14 can be easily inspected and repaired by cleaning the opening and closing plate 16 and the handle 17 , and an on-site early warning can be performed through the buzzer 15 .

[0042] The pushing plate 11 and the holding rod 2 facilitate pushing of the entire device.

[0043] The control panel 19 is used to control the operation of the buzzer 15, the air pump 33, the first valve 36, the second valve 37, the drive motor 44 and the heating rod 492, thereby realizing unified management of the electrical equipment.

[0044] By driving the motor 44, the first mounting frame 45 and the second mounting frame 46 are driven to operate under the connection of the connecting shaft 47. The residue on the surface of the heat storage element of the air preheater is blown away by the cooperation of multiple fans, and at the same time, a heat dissipation effect is achieved, which extends the service life of the equipment. The residue can also be recovered through the first cleaning and recovery pipe 35 and the second cleaning and recovery pipe 38. The corresponding operation mode is switched according to the requirements of the operation scene, which improves the flexibility of equipment use during actual operation and meets the needs of normal use.

[0045] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A cleaning device for a heat storage element of an air preheater in a power plant, comprising a mounting base plate (1) and a second cleaning recovery pipe (38), characterized in that: Two mounting partitions (31) are fixedly connected to the top of the mounting base (1), a centralized warehouse (3) is installed between the two mounting partitions (31), and first cleaning recovery pipes (35) are installed on both sides of the centralized warehouse (3), four support columns (13) are installed on one side of one of the mounting partitions (31), and the tops of the four support columns (13) are fixedly connected to a recovery storage box (14), and a conveying pipe (34) is installed between the recovery storage box (14) and the centralized warehouse (3); A cleaning mechanism (4) is installed on the top of the mounting base (1), and the cleaning mechanism (4) includes a fixing frame (41). The fixing frame (41) is installed on the top of the mounting base (1), and a support plate (43) is fixedly connected to the inside of the fixing frame (41). A reinforcing plate (42) is installed on the top of the support plate (43). One side of the reinforcing plate (42) is fixedly connected to a driving motor (44), and the output end of the driving motor (44) is fixedly connected to a first mounting frame (45). The inside of the first mounting frame (45) is fixedly connected to first fans (48) distributed at equal intervals, and heating rods (492) are installed on the outside of the first fans (48). One side of the first mounting frame (45) is fixedly connected to a connecting shaft (47), and the other end of the connecting shaft (47) is fixedly connected to a second mounting frame (46).

2. The cleaning device for heat storage elements of air preheaters in power plants according to claim 1, characterized in that: A fixed plate (32) is installed below the recovery storage box (14), and an air pump (33) is fixedly connected to the interior of the fixed plate (32). The output end of the air pump (33) passes through one of the mounting partitions (31) and is connected to the interior of the centralized warehouse (3). A first valve (36) is installed on the outside of each of the two first cleaning and recovery pipes (35), a second valve (37) is fixedly connected to the outside of the delivery pipe (34), and a first valve (36) is installed on the top of the second cleaning and recovery pipe (38).

3. The cleaning device for heat storage elements of air preheaters in power plants according to claim 1, characterized in that: The top of the fixing frame (41) is threadedly connected to two second limiting bolts (5) that are symmetrically distributed and extend into the interior of the mounting base plate (1), and the top of the reinforcing plate (42) and one side of the driving motor (44) are threadedly connected to a third limiting bolt (51) that extends into the interior of the support plate (43).

4. The cleaning device for heat storage elements of air preheaters in power plants according to claim 2, characterized in that: Both sides of the mounting base plate (1) are mounted with symmetrically distributed universal wheels (12), and a lighting lamp (18) is fixedly connected to the side of the recycling storage box (14) away from the gripping rod (2).

5. The cleaning device for heat storage elements of air preheaters in power plants according to claim 4, characterized in that: A cleaning opening and closing plate (16) is installed on the top of the recovery storage box (14), a handle (17) is fixedly connected to the top of the cleaning opening and closing plate (16), and a buzzer (15) is fixedly connected to the top of the recovery storage box (14).

6. The cleaning device for heat storage elements of air preheaters in power plants according to claim 5, characterized in that: The second installation frame (46) is internally installed with second fans (49) distributed at equal intervals. One end of the connecting shaft (47) passing through the second installation frame (46) is sleeved with a first limiting bolt (491). A push plate (11) is installed on one side of the installation base plate (1), and a holding rod (2) is installed on the top of the push plate (11).

7. The cleaning device for heat storage elements of air preheaters in power plants according to claim 6, characterized in that: A control panel (19) is fixedly connected to one side of the recovery storage box (14), and the buzzer (15), the air pump (33), the first valve (36), the second valve (37), the drive motor (44) and the heating rod (492) are all electrically connected to the control panel (19).