Detection device and material level detection system
By fixing the mounting part to the hopper side wall in the material level detection device and combining the movement and abutment of the adjusting part, the height and position adjustment of the detection part can be achieved, which solves the problem of poor detection flexibility in the existing technology and improves the detection effect.
Patent Information
- Application Number
- CN202422662321.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing material level detection devices are difficult to flexibly adjust the height and position of the detection part, resulting in poor detection results.
The detecting member is fixed to the side wall of the hopper through the notch of the mounting member, and the detecting member is moved in the axial direction of the mounting hole through the first adjusting member. The height and position adjustment of the detecting member is achieved by combining the contact and separation between the first adjusting member and the detecting member.
The detection flexibility of the detection part is improved, and it can accurately detect according to the preset material level height of the hopper to prevent material overflow or shortage and ensure the continuity of the production process.
Smart Images
Figure CN223400439U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material level detection, in particular to a detection device and a material level detection system. Background Art
[0002] Detection devices in material handling equipment are used to measure material level, the distance from the bottom of the hopper to the material surface. This allows monitoring of the material's height or volume within the hopper to prevent overflow and ensure continuity during production. However, material level detection devices can be difficult to locate and detect, resulting in limited flexibility and impacting detection effectiveness. Utility Model Content
[0003] The purpose of the utility model is to provide a detection device and a material level detection system, which can adjust the height and position of the detection part to detect the material in the hopper, facilitate the adjustment of the position and height of the detection part, and improve the detection flexibility of the detection part.
[0004] A first aspect of the present invention provides a detection device, which includes a mounting member, a detection member, and a first adjustment member.
[0005] A mounting member, wherein the mounting member is provided with a notch, a first mounting hole and a second mounting hole, wherein the first mounting hole is connected to the second mounting hole;
[0006] a detection member, the detection member being inserted into the first mounting hole and being capable of relatively moving in the axial direction of the first mounting hole;
[0007] The first adjusting member is passed through the second mounting hole and is movably connected to the hole wall of the second mounting hole. The first adjusting member is in contact with or separated from the detecting member.
[0008] In a possible embodiment of the present invention, there are multiple first mounting holes, and one first mounting hole corresponds to one detection member.
[0009] In a possible embodiment of the present invention, a plurality of the second mounting holes are arranged side by side along the first direction.
[0010] In a possible embodiment of the present invention, the axial direction of the first mounting hole is arranged along a first direction, the axial direction of the second mounting hole is arranged along a second direction, and the first direction and the second direction are perpendicular to each other.
[0011] In a possible embodiment of the present invention, the detection device further includes a second adjusting member, the mounting member is further provided with a third mounting hole, the second adjusting member is passed through the third mounting hole, and the second adjusting member is movably connected to the hole wall of the third mounting hole.
[0012] In a possible embodiment of the present invention, the third mounting hole is communicated with the notch, so that the second adjusting member can extend into the notch.
[0013] In a possible embodiment of the present invention, the axial direction of the third mounting hole is arranged along a third direction, and the third direction is perpendicular to the first direction and the second direction respectively.
[0014] In a possible embodiment of the present invention, the detection member includes a fixing portion and a detection portion, wherein one end of the fixing portion away from the mounting member is connected to the detection portion, the fixing portion is covered with a protective cover, and the detection portion is exposed to the outside.
[0015] In a possible embodiment of the present invention, the fixing portion is provided with a bending structure, and the bending structure is located at a position of the fixing portion away from the detecting portion.
[0016] A second aspect of the present invention provides a material level detection system, comprising the detection device described in any one of the above embodiments.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a detection device and a material level detection system, in which the notch of the mounting member is used to be fixed and clamped on the side wall of the hopper, and the detection member is relatively moved in the axial direction of the first mounting hole by the first adjusting member to adjust the height and position of the detection member, and the first adjusting member is abutted against the detection member to fix and limit the position of the first adjusting member, so as to facilitate the detection of the material in the hopper according to the preset material level height of the hopper, and when the height of the detection member needs to be adjusted, the first adjusting member is separated from the detection member to facilitate the adjustment of the position and height of the detection member, which has a better adjustment effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 A schematic diagram of the three-dimensional structure of a detection device provided in some embodiments of the present utility model;
[0020] Figure 2 A schematic side view of the structure of a detection device provided in some embodiments of the present utility model;
[0021] Figure 3 A schematic diagram of the three-dimensional structure of a mounting member of a detection device provided in some embodiments of the present utility model;
[0022] Figure 4 This is a schematic side structural diagram of a mounting member of a detection device provided in some embodiments of the present utility model.
[0023] Description of main component symbols;
[0024] 100-detection device; 110-mounting member; 111-notch; 112-first mounting hole; 113-second mounting hole; 114-third mounting hole; 120-detection member; 121-fixing portion; 122-detection portion; 123-protective cover; 130-first adjusting member; 140-second adjusting member; X-first direction; Y-second direction; Z-third direction. DETAILED DESCRIPTION
[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0029] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0030] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0031] The following embodiments of the present invention are described in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments may be combined with each other.
[0032] Example 1
[0033] refer to Figure 1 As shown, an embodiment of the present application provides a detection device 100 , which includes a mounting member 110 , a detection member 120 and a first adjustment member 130 .
[0034] Specifically, combined Figure 1 and Figure 2As shown, the mounting member 110 is provided with a notch 111, a first mounting hole 112 and a second mounting hole 113, the first mounting hole 112 is connected to the second mounting hole 113; the detecting member 120 is passed through the first mounting hole 112, and the detecting member 120 moves relatively in the axial direction of the first mounting hole 112; the first adjusting member 130 is passed through the second mounting hole 113, and the first adjusting member 130 is movably connected to the hole wall of the second mounting hole 113, the first adjusting member 130 abuts or separates from the detecting member 120, and the mounting member The notch 111 of 110 is used to fix and clamp on the side wall of the hopper, and the detection member 120 is relatively moved in the axial direction of the first mounting hole 112 through the first adjusting member 130 to adjust the height and position of the detection member 120. The first adjusting member 130 is in contact with the detection member 120 to fix and limit the position of the first adjusting member 130, so as to facilitate the detection of the material in the hopper according to the preset material level height of the hopper. When the height of the detection member 120 needs to be adjusted, the first adjusting member 130 is separated from the detection member 120 to facilitate the adjustment of the position and height of the detection member 120.
[0035] In the present application, the detection element 120 may be a material level detection element 120, which is used to measure or monitor the height and capacity of the material in a container (such as a hopper, storage tank, etc.), prevent material shortages or overflow, and ensure the continuity of the production process. The material level detection element 120 may be an ultrasonic detection element 120, a radar detection element 120, a capacitive detection element 120, a radio frequency admittance detection element 120, a photoelectric detection element 120, etc., and is not specifically limited here.
[0036] Combine Figures 1 to 4 As shown, the detection device 100 has a first direction X, a second direction Y, and a third direction Z, wherein the first direction X, the second direction Y, and the third direction Z are arranged perpendicularly to each other. For example, the first direction X is taken as the height direction of the detection device 100, the second direction Y is taken as the width direction of the detection device 100, and the third direction Z is taken as the length direction of the detection device 100.
[0037] In one embodiment, optionally, reference Figure 2 and Figure 3 As shown, there are a plurality of first mounting holes 112, and one first mounting hole 112 corresponds to one detection member 120, that is, a plurality of detection members 120 and a plurality of first mounting holes 112 are provided in a one-to-one correspondence, and the detection members 120 are mounted and fixed through the first mounting holes 112. Exemplarily, the first mounting holes 112 are through holes, so that the detection member 120 can be installed on the mounting member 110 through the first mounting holes 112.
[0038] Alternatively, as Figure 3As shown, multiple second mounting holes 113 are arranged side by side along the first direction X, that is, multiple second mounting holes 113 are arranged along the height direction of the detection device 100. Furthermore, multiple second mounting holes 113 correspond to one detection member 120, and one first adjustment member 130 corresponds to one second mounting hole 113, so that multiple first adjustment members 130 can jointly fix and adjust one detection member 120.
[0039] In one embodiment, optionally, Figure 2 As shown, the detection device 100 also includes a second adjusting member 140, and the mounting member 110 is also provided with a third mounting hole 114. The second adjusting member 140 is passed through the third mounting hole 114, and the second adjusting member 140 is movably connected to the hole wall of the third mounting hole 114. Accordingly, the second adjusting member 140 cooperates with the third mounting hole 114 to move and change the position of the second adjusting member 140, thereby achieving the purpose of limiting and adjusting through the second adjusting member 140.
[0040] In one embodiment, optionally, in combination Figure 2 and Figure 3 As shown, the third mounting hole 114 is communicated with the notch 111 so that the second adjusting member 140 can extend into the position of the notch 111. In other words, when the detection device 100 is installed and fixed on the side wall of the hopper through the notch 111, the second adjusting member 140 can extend into the position of the notch 111 through the third mounting hole 114 and abut against the side wall of the hopper, so as to achieve the effect of the second adjusting member 140 fixing and limiting the mounting member 110. Of course, the second adjusting member 140 is separated from the side wall of the hopper at the notch 111 so that the mounting member 110 can be removed from the side wall of the hopper.
[0041] In summary, the notch 111 of the mounting member 110 of the detection device 100 is used to be fixed and clamped on the side wall of the hopper, and the detection member 120 is relatively moved in the axial direction of the first mounting hole 112 through the first adjusting member 130 to adjust the height and position of the detection member 120. The first adjusting member 130 is in contact with the detection member 120 to fix and limit the position of the first adjusting member 130, so as to facilitate the detection of the material in the hopper according to the preset material level height of the hopper. When the height of the detection member 120 needs to be adjusted, the first adjusting member 130 is separated from the detection member 120 to facilitate the adjustment of the position and height of the detection member 120, which has a better adjustment effect.
[0042] Example 2
[0043] refer to Figures 1 to 3 As shown, an embodiment of the present application provides another detection device 100 , which includes a mounting member 110 , a detection member 120 and a first adjustment member 130 .
[0044] Specifically, combined Figure 1 and Figure 2 As shown, the mounting member 110 is provided with a notch 111, a first mounting hole 112 and a second mounting hole 113, and the first mounting hole 112 is communicated with the second mounting hole 113; the detection member 120 is passed through the first mounting hole 112, and the detection member 120 moves relatively in the axial direction of the first mounting hole 112, and the notch 111 of the mounting member 110 is used to be fixed and clamped on the side wall of the hopper.
[0045] In this embodiment, the first adjusting member 130 is passed through the second mounting hole 113, and the first adjusting member 130 is movably connected to the hole wall of the second mounting hole 113. The first adjusting member 130 is in contact with or separated from the detection member 120. The detection member 120 is relatively moved in the axial direction of the first mounting hole 112 through the first adjusting member 130 to adjust the height and position of the detection member 120. The first adjusting member 130 is in contact with the detection member 120 to fix and limit the position of the first adjusting member 130, so as to facilitate the detection of the material in the hopper according to the preset material level height of the hopper. When it is necessary to adjust the height of the detection member 120, the first adjusting member 130 is separated from the detection member 120 to facilitate the adjustment of the position and height of the detection member 120.
[0046] Combine Figures 1 to 4 As shown, the detection device 100 has a first direction X, a second direction Y, and a third direction Z, wherein the first direction X, the second direction Y, and the third direction Z are arranged perpendicular to each other. For example, the first direction X is taken as the height direction of the detection device 100, the second direction Y is taken as the width direction of the detection device 100, and the third direction Z is taken as the length direction of the detection device 100. It should be understood that the above definitions are merely for facilitating understanding of the relative positional relationships of the various components of the detection device 100 and should not be construed as limiting this application.
[0047] In one embodiment, optionally, reference Figure 2 and Figure 3 As shown, there are multiple first mounting holes 112, and each first mounting hole 112 corresponds to one detection member 120, that is, multiple detection members 120 and multiple first mounting holes 112 are provided in a one-to-one correspondence, and the detection members 120 are mounted and fixed through the first mounting holes 112. Exemplarily, the first mounting holes 112 are through holes, so that the detection member 120 can be installed on the mounting member 110 through the first mounting holes 112.
[0048] Alternatively, as Figure 3As shown, multiple second mounting holes 113 are arranged side by side along the first direction X, that is, multiple second mounting holes 113 are arranged along the height direction of the detection device 100. Furthermore, multiple second mounting holes 113 correspond to one detection member 120, and one first adjustment member 130 corresponds to one second mounting hole 113, so that multiple first adjustment members 130 can jointly fix and adjust one detection member 120. Exemplarily, the multiple second mounting holes 113 are arranged in an array structure.
[0049] In addition, the first adjusting member 130 is an adjusting screw or an adjusting screw, and the first adjusting member 130 and the second mounting hole 113 can be screwed together to adjust and limit the detection member 120.
[0050] In one embodiment, optionally, reference Figure 2 and Figure 3 As shown, the axial direction of the first mounting hole 112 is set along the first direction X, and the axial direction of the second mounting hole 113 is set along the second direction Y, and the first direction X and the second direction Y are perpendicular to each other. Accordingly, the axial direction of the first mounting hole 112 is set along the height direction of the detection device 100, and the axial direction of the second mounting hole 113 is set along the width direction of the detection device 100. The axial direction of the first mounting hole 112 and the axial direction of the second mounting hole 113 are perpendicular to each other. When the detection member 120 is set along the height direction of the detection device 100, the first adjustment member 130 moves toward the axial direction of the second mounting hole 113 to limit and adjust the detection member 120.
[0051] In one embodiment, optionally, Figure 2 As shown, the detection device 100 also includes a second adjustment member 140. The mounting member 110 is further provided with a third mounting hole 114. The second adjustment member 140 is penetrated by the third mounting hole 114 and is movably connected to the hole wall of the third mounting hole 114. Accordingly, the second adjustment member 140 cooperates with the third mounting hole 114 to move and change the position of the second adjustment member 140, thereby achieving the purpose of limiting and adjusting by the second adjustment member 140. Furthermore, there are multiple third mounting holes 114, and the multiple third mounting holes 114 are arranged side by side along the first direction X. Exemplarily, the second adjustment member 140 is an adjustment screw or an adjustment screw.
[0052] In one embodiment, optionally, in combination Figure 2 and Figure 3As shown, the third mounting hole 114 is connected to the notch 111, so that the second adjusting member 140 can be inserted into the notch 111. In other words, when the detection device 100 is installed and fixed on the hopper side wall through the notch 111, the second adjusting member 140 can be inserted into the notch 111 through the third mounting hole 114 and abut against the hopper side wall, so that the second adjusting member 140 can fix and limit the mounting member 110. Of course, the second adjusting member 140 is separated from the hopper side wall at the notch 111 so that the mounting member 110 can be removed from the hopper side wall. Furthermore, the notch 111 is set through along the second direction, so that the mounting member 110 can be easily clamped or fixed to the hopper side wall through the notch 111.
[0053] Optionally, the axial direction of the third mounting hole 114 is set along the third direction Z, and the third direction Z is perpendicular to the first direction X and the second direction Y, that is, the axial direction of the third mounting hole 114 is set along the length direction of the detection device 100, and the second adjustment member 140 can be moved and adjusted along the length direction of the detection device 100.
[0054] In one embodiment, optionally, the detection member 120 includes a fixing portion 121 and a detection portion 122, wherein the fixing portion 121 is connected to the detection portion 122 at one end away from the mounting member 110, and the fixing portion 121 is provided with a protective cover 123. The detection portion 122 is exposed to the outside. The fixing portion 121 provided with the protective cover 123 protects the fixing portion 121, reduces the corrosion or damage of the fixing portion 121, and improves the service life of the detection member 120. The detection portion 122 exposed to the outside facilitates the detection of the material height. Exemplarily, the detection portion 122 has a detection port, through which the material height is detected and detected.
[0055] Optionally, the fixing portion 121 is provided with a bending structure, and the bending structure is located at a position where the fixing portion 121 is away from the detection portion 122. The bending structure of the fixing portion 121 enables the bending structure to be located away from the material when the fixing portion 121 is installed in the third mounting hole 114. The bending structure can prevent the fixing portion 121 from falling off, reduce the situation where the detection component 120 falls into the hopper, and limit the fixing portion 121 of the detection component 120.
[0056] Example 3
[0057] The embodiment of the present invention further provides a material level detection system, including the detection device 100 in embodiment 1 or embodiment 2. The detection device 100 including the material level detection system has all the beneficial effects of the detection device 100, which will not be described in detail here.
[0058] In all examples shown and described herein, any specific values should be interpreted as merely exemplary and not limiting, and thus other examples of the exemplary embodiments may have different values.
[0059] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.
Claims
1. A detection device, characterized in that: include: A mounting member, wherein the mounting member is provided with a notch, a first mounting hole and a second mounting hole, wherein the first mounting hole is connected to the second mounting hole; a detection member, the detection member being inserted into the first mounting hole and being capable of relatively moving in an axial direction of the first mounting hole; The first adjusting member is passed through the second mounting hole and is movably connected to the hole wall of the second mounting hole. The first adjusting member is in contact with or separated from the detecting member.
2. The detection device according to claim 1, characterized in that There are multiple first mounting holes, and one first mounting hole corresponds to one detection member.
3. The detection device according to claim 2, characterized in that A plurality of the second mounting holes are arranged side by side along the first direction.
4. The detection device according to claim 1, characterized in that The axial direction of the first mounting hole is arranged along a first direction, the axial direction of the second mounting hole is arranged along a second direction, and the first direction and the second direction are perpendicular to each other.
5. The detection device according to any one of claims 1 to 4, characterized in that: It also includes a second adjusting member, the mounting member is further provided with a third mounting hole, the second adjusting member is passed through the third mounting hole, and the second adjusting member is movably connected to the hole wall of the third mounting hole.
6. The detection device according to claim 5, characterized in that The third mounting hole is communicated with the notch, so that the second adjusting member can extend into the notch.
7. The detection device according to claim 6, characterized in that The axial direction of the third mounting hole is arranged along a third direction, and the third direction is perpendicular to the first direction and the second direction respectively.
8. The detection device according to any one of claims 1 to 4, characterized in that: The detection part includes a fixing part and a detection part. One end of the fixing part away from the mounting part is connected to the detection part. The fixing part is covered with a protective cover, and the detection part is exposed to the outside.
9. The detection device according to claim 8, characterized in that The fixing portion is provided with a bending structure, and the bending structure is located at a position of the fixing portion away from the detection portion.
10. A material level detection system, characterized in that: A detection device comprising any one of claims 1 to 9.