Rotational rheometer capable of automatically scraping sample
The design of a circular track and an electric telescopic rod-driven scraper automatically scrapes away excess samples from the rheometer and recycles them, solving the problems of low efficiency and resource waste of manual scraping and achieving efficient and accurate sample processing.
Patent Information
- Application Number
- CN202422534355.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-21
AI Technical Summary
Existing rheometers require manual operation when scraping off excess samples, which is inefficient and inconsistent, easily causing errors, and the scraped samples are difficult to recover, resulting in a waste of resources.
The system uses a circular track, track motor and electric telescopic rod in conjunction with a scraper to automatically scrape off excess samples, and guide the samples into the collection tank for recycling through a spiral guide trough.
The automated sample scraping process is realized, which improves efficiency and accuracy while avoiding material waste.
Smart Images

Figure CN223400767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, in particular to an automatic sample scraping rotational rheometer. Background Art
[0002] Based on the definition of dynamic viscosity, rheometers simulate external construction conditions through rotation or shear motion to quickly measure the viscosity, modulus, molecular weight and other properties of materials such as rubber, emulsions, and coatings, providing an effective means for material development, application and quality control.
[0003] Currently, before a rheometer test begins, the sample must be loaded between the upper and lower clamps. Once the set distance is reached, the sample is manually scraped off with a spatula to prevent interference with the test. However, manual scraping is labor-intensive and inefficient. Furthermore, the amount of sample removed by different personnel may vary, leading to errors.
[0004] In the prior art, the application number is CN202122216192.8, and the application name is a rotational rheometer with automatic scraping. The technical solution recorded therein includes an installation chamber, a clamp unit and a scraping unit arranged in the installation chamber. The clamp unit is used to extrude a sample with a specified thickness and fix it; the scraping unit includes a scraper, an automatic telescopic module connected to the scraper, and a driving mechanism connected to the automatic telescopic module; the automatic telescopic module is used to adjust the distance between the scraper and the clamp unit. The automatic telescopic module drives the scraper to rotate around the clamp unit under the drive of the driving mechanism. During the rotation, the scraper scrapes the sample fixed by the clamp unit into a standard sample with a specified diameter; during the scraping process, the sample is squeezed and fixed by the clamp unit, and then rotates around the clamp unit by the scraping unit to scrape off excess sample. The operation is simple, the scraping is efficient, and the accuracy is high.
[0005] However, there are still some shortcomings in the actual use process. It is inconvenient to recycle the scraped materials, which easily leads to waste of resources. For this reason, we propose a new type of automatic scraping rotational rheometer. Utility Model Content
[0006] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0007] In view of the problems existing in the existing technology, the present utility model is proposed.
[0008] Therefore, the purpose of the present invention is to provide a rotational rheometer with automatic sample scraping, which can facilitate scraping off excess sample during use and can also recycle the scraped sample to prevent material waste.
[0009] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0010] An automatic sample scraping rotational rheometer comprises a base, a mounting chamber and a ring track;
[0011] in,
[0012] The four corners of the bottom of the base are provided with supporting legs, the four corners of the top of the base are provided with columns, the tops of the columns are provided with a workbench, and the middle of the top of the base is provided with a collecting tank;
[0013] The mounting chamber is arranged in the middle of the top of the workbench, a pressing cylinder is arranged on the top of the mounting chamber, an output end of the pressing cylinder passes through the mounting chamber and an upper pressing plate is arranged, a bracket is arranged at the bottom of the mounting chamber, a lower pressing plate is arranged on the top of the bracket, a spiral material guide trough is arranged on the surface of the bracket, and the bottom of the spiral material guide trough passes through the mounting chamber and the workbench;
[0014] The annular track is installed on the top of the installation chamber. A track motor is provided on the annular track. An electric telescopic rod is provided at the bottom of the track motor. A scraper is provided at the bottom of the electric telescopic rod.
[0015] As a preferred solution of the automatic sample scraping rotational rheometer described in the present invention, a fixing seat is provided at the bottom of the supporting leg, and an anti-slip gasket is provided at the bottom of the fixing seat.
[0016] As a preferred solution of the automatic sample scraping rotational rheometer described in the present invention, the collecting tank is located directly below the spiral material guide tank, and the collecting tank is detachably connected to the base.
[0017] As a preferred solution of the automatic sample scraping rotational rheometer described in the utility model, the workbench and the installation bin are provided with through holes that match the spiral material guide trough.
[0018] As a preferred solution of the automatic sample scraping rotational rheometer described in the present invention, the installation chamber is arranged in a C shape.
[0019] As a preferred solution of the automatic scraping rotational rheometer described in the utility model, a rubber sheet is provided on one side of the scraper.
[0020] As a preferred solution of the automatic scraping rotational rheometer described in the utility model, the scraper is arranged at an angle.
[0021] Compared with the existing technology, the beneficial effects of the utility model are: through the cooperation of the annular track, the track motor and the electric telescopic rod, the scraper can be conveniently driven to make circular motion around the upper pressure plate and the lower pressure plate, and the excess sample can be scraped off during the movement; by providing a spiral material guide trough at the bottom of the lower pressure plate and a collection trough at the bottom of the spiral material guide trough, the scraper scrapes off the excess material, and the material falls into the collection trough through the spiral material guide trough, which is convenient for recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive labor. Among them:
[0023] Figure 1 This is a schematic diagram of the structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the circular track structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the installation bin structure of the utility model.
[0026] In the figure, 100 base, 110 supporting legs, 120 column, 130 workbench, 140 collecting trough, 200 mounting bin, 210 pressing cylinder, 220 upper pressing plate, 230 bracket, 240 lower pressing plate, 250 spiral guide trough, 260 through hole, 300 circular track, 310 track motor, 320 electric telescopic rod, 330 scraper. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0030] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0031] The utility model provides the following technical solutions: an automatic sample scraping rotational rheometer, which can conveniently scrape off excess samples during use and can also recycle the scraped samples to prevent material waste;
[0032] Figures 1 to 3 FIG2 shows a schematic structural diagram of an embodiment of an automatic sample scraping rotational rheometer of the present invention, wherein the main body thereof includes a base 100, a mounting chamber 200 and a circular track 300;
[0033] Please refer again Figures 1 to 3 : Support legs 110 are installed at the four corners of the bottom of the base 100, and a fixing seat is installed at the bottom of the support legs 110, and a non-slip pad is bonded to the bottom of the fixing seat. Columns 120 are installed at the four corners of the top of the base 100, and a workbench 130 is installed on the top of the column 120. A collection tank 140 is installed in the middle of the top of the base 100, and the collection tank 140 is detachably connected to the base 100. Further, the base 100 and the support legs 110 are used to carry components such as the collection tank 140. The collection tank 140 is used to recycle materials. The column 120 is used to carry the workbench 130, and the workbench 130 is used to carry the installation bin 200;
[0034] Please refer again Figures 1 to 3 : The mounting bin 200 is mounted in the middle of the top of the workbench 130, and a pressing cylinder 210 is mounted on the top of the mounting bin 200. The output end of the pressing cylinder 210 passes through the mounting bin 200 and an upper pressing plate 220 is installed. A bracket 230 is mounted at the bottom of the mounting bin 200, and a lower pressing plate 240 is installed on the top of the bracket 230. A spiral guide trough 250 is mounted on the surface of the bracket 230, and the bottom of the spiral guide trough 250 passes through the mounting bin 200 and the workbench 130, and the collecting tank 140 is located directly below the spiral guide trough 250. Furthermore, the mounting bin 200 is used to carry components such as the pressing cylinder 210, and the pressing cylinder 210 is used to drive the upper pressing plate 220 to move, and the bracket 230 is used to carry the lower pressing plate 240. The upper pressing plate 220 and the lower pressing plate 240 are used for material pressing detection, and the spiral guide trough 250 is used for material guiding;
[0035] Please refer again Figures 1 to 3 : The annular track 300 is installed at the top of the installation bin 200, and a track motor 310 is installed on the annular track 300. An electric telescopic rod 320 is installed at the bottom of the track motor 310, and a scraper 330 is installed at the bottom of the electric telescopic rod 320. A rubber sheet is provided on one side of the scraper 330, and the scraper 330 is arranged at an angle. Furthermore, the annular track 300 and the track motor 310 are used to drive the scraper 330 to perform circular motion, the electric telescopic rod 320 is used to adjust the position of the scraper 330, and the scraper 330 is used to scrape off excess material.
[0036] Working principle: During the use of the present invention, the scraper 330 is conveniently driven to make circular motion around the upper pressing plate 220 and the lower pressing plate 240 through the cooperation of the annular track 300, the track motor 310 and the electric telescopic rod 320, and the excess sample can be scraped off during the motion; by providing a spiral material guide trough 250 at the bottom of the lower pressing plate 240, and providing a collection trough 140 at the bottom of the spiral material guide trough 250, the scraper 330 scrapes off the excess material, and the material falls into the collection trough 140 through the spiral material guide trough 250, which is convenient for recycling.
[0037] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.
Claims
1. An automatic scraping rotational rheometer, characterized in that: It comprises a base (100), an installation compartment (200) and a ring track (300); in, The four corners of the bottom of the base (100) are provided with supporting legs (110), the four corners of the top of the base (100) are provided with columns (120), the top of the columns (120) is provided with a workbench (130), and the middle of the top of the base (100) is provided with a collecting tank (140); The installation chamber (200) is arranged in the middle of the top of the workbench (130), a pressing cylinder (210) is arranged on the top of the installation chamber (200), an output end of the pressing cylinder (210) passes through the installation chamber (200) and is provided with an upper pressing plate (220), a bracket (230) is arranged at the bottom of the installation chamber (200), a lower pressing plate (240) is arranged on the top of the bracket (230), a spiral material guide groove (250) is arranged on the surface of the bracket (230), and the bottom of the spiral material guide groove (250) passes through the installation chamber (200) and the workbench (130); The annular track (300) is installed at the top of the installation bin (200); a track motor (310) is provided on the annular track (300); an electric telescopic rod (320) is provided at the bottom of the track motor (310); and a scraper (330) is provided at the bottom of the electric telescopic rod (320).
2. The automatic sample scraping rotational rheometer according to claim 1, characterized in that: The bottom of the supporting leg (110) is provided with a fixing seat, and the bottom of the fixing seat is provided with an anti-slip pad.
3. The automatic sample scraping rotational rheometer according to claim 1, characterized in that: The collecting trough (140) is located directly below the spiral material guide trough (250), and the collecting trough (140) and the base (100) are detachably connected.
4. The automatic sample scraping rotational rheometer according to claim 1, characterized in that: The workbench (130) and the installation bin (200) are provided with through holes (260) that match the spiral material guide trough (250).
5. The automatic sample scraping rotational rheometer according to claim 1, characterized in that: The installation chamber (200) is arranged in a C-shape.
6. The automatic sample scraping rotational rheometer according to claim 1, characterized in that: A rubber sheet is provided on one side of the scraper (330).
7. The automatic sample scraping rotational rheometer according to claim 1, characterized in that: The scraper (330) is arranged at an angle.
Citation Information
Patent Citations
Rotational rheometer capable of automatically scraping sample
CN215492978U