MT magnetic powder detection tool for super-long circular tube

By designing an MT magnetic particle inspection tooling consisting of a base, a support frame, a slider and other components, using a servo motor to drive the lead screw and slide, combined with cleaning cotton and a heating plate, the problem of impurity interference on the surface of the inspected object is solved, achieving clearer magnetic trace display and accurate defect judgment.

CN223400859UActive Publication Date: 2025-09-30HUBEI KEGUI TESTING CO LTD
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Patent Information

Application Number
CN202422511983.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-30
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Impurities are generally adsorbed on the surface of the test object, which affects the detection visibility and leads to inaccurate test results.

Method used

An MT magnetic particle inspection tooling was designed, which included a base, a support frame, a slider, a slide, a fixing assembly, a detection ring, a curved plate, a heating plate, a cleaning assembly, an adjustment part and a drive assembly. The lead screw and the slide were driven by a servo motor, and the cleaning cotton and the heating plate were used to clean and dry the objects to be inspected.

Benefits of technology

It effectively removes interference factors on the surface of the test object, improves the visibility and accuracy of the test, ensures that the magnetic traces are clearly displayed, and facilitates the observation and judgment of potential defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of detection equipment, in particular to an MT magnetic powder detection tool for an ultra-long circular tube, which comprises a base, a support frame is mounted on the base, three sliding blocks are mounted on the upper end surface of the base, fixing components are arranged on the sliding blocks at two ends, and a detection ring is arranged on the sliding block in the middle. In the working process, the servo motor component, the lead screw component and the sliding plate component are matched with one another, so that the annular plate is driven to move, the annular plate drives the mounting plate and the cleaning cotton to move along with the mounting plate, and therefore a to-be-machined component can be cleaned; therefore, the to-be-machined part can be dried, the effect of removing interference factors is achieved, magnetic marks can be displayed on the cleaned and dried surface more clearly, observation and judgment are easier and more accurate, and potential defects and problems are accurately displayed.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to an MT magnetic powder detection tooling for super-long round tubes. Background Art

[0002] MT magnetic particle testing, also known as magnetic particle inspection, is based on the principle of using magnetic particles as a display medium to detect defects in materials. This method applies a magnetic field to the material being tested, causing the magnetic particles to adsorb at the defects. The presence of defects in the material is then determined by observing the magnetic particles' display.

[0003] After searching, a Chinese patent with publication number CN220872409U discloses an O-type probe for magnetic particle detection. The utility model drives the threaded sleeve to rotate by rotating the fixing rod, and drives the threaded support rod to adjust the height, so that the body of the component to be tested is located in the middle of the probe connection shell, and then the threaded limit rod is turned to push the clamping plate to clamp the body of the component to be tested on the upper part of the placement plate. By stably fixing the body of the component to be tested between the probe connection shell, it is convenient to stably fix the body of the component to be tested, thereby performing stable flaw detection on the body of the component to be tested, and improving the stability of the detection of the body of the component to be tested.

[0004] However, due to the influence of the environment, impurities are generally adsorbed on the surface of the test object. These impurities will interfere with the detection and affect the visibility of the detection. It is necessary to carefully observe these magnetic traces to find potential defects and problems. Therefore, a new solution is needed to solve this problem. Utility Model Content

[0005] In view of the above background technology, the prior art has the disadvantage that impurities are generally adsorbed on the surface of the detection object, and these impurities will interfere with the detection and affect the detection visibility.

[0006] The utility model discloses an MT magnetic particle inspection tool for ultra-long round tubes, comprising a base, a support frame mounted on the base, three sliders mounted on the upper end surface of the base, fixing assemblies provided on the sliders at both ends, a detection ring provided on the middle slider, two curved plates provided between the support frame and the base, heating plates provided inside the two curved plates, cleaning assemblies provided at both ends of the curved plates, a slide plate provided on the support frame, an adjusting member provided between the slide plate and the curved plates, and a drive assembly provided between the slide plate and the support frame.

[0007] Furthermore, the cleaning assembly includes a mounting plate, a cleaning cotton is provided on the inner side of the mounting plate, and the mounting plate is connected to the arc-shaped plate by fixing bolts.

[0008] Furthermore, the adjusting part includes a triangular plate, two of which are respectively installed on the corresponding arc plates, a bidirectional screw is provided between the two arc plates and the slide plate, the bidirectional screw is rotatably installed on the slide plate, and the bidirectional screw is threadedly connected to the triangular plate.

[0009] Furthermore, the drive assembly includes a screw, which is rotatably mounted on the support frame, the screw is threadedly connected to the slide, and a servo motor is provided at the power end of the screw, and the servo motor is mounted on the support frame.

[0010] Furthermore, the fixing assembly includes a fixing ring, which is mounted on the corresponding slide. A pressure plate is provided on the inner side of the fixing ring. The pressure plate is rotatably mounted on the adjusting rod, and the adjusting rod is threadedly connected to the fixing ring.

[0011] Furthermore, a slide groove is provided on the base, the slider is provided in a "C" shape, and the slider is slidably arranged with the slide groove.

[0012] Furthermore, a fastening handle is provided on the sliding block, and both ends of the triangular plate are slidably arranged with the sliding plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The utility model is provided with an annular plate, a heating plate, a mounting plate, cleaning cotton, a screw, a slide plate and other components. During the working process, the servo motor component, the screw component and the slide plate component cooperate with each other to drive the annular plate to move, and the annular plate drives the mounting plate and the cleaning cotton to move, so that the processing parts can be cleaned. By controlling the operation of the heating plate component, the processing parts can be dried to achieve the effect of removing interference factors. The surface after cleaning and drying can show magnetic traces more clearly, making observation and judgment easier and more accurate, and accurately showing potential defects and problems.

[0015] 2. The utility model is provided with a bidirectional screw, a triangular plate, annular plate and other components. During the working process, the bidirectional screw component, the triangular plate component and the annular plate component cooperate with each other. The staff controls the rotation of the bidirectional screw component, and the bidirectional screw drives the two triangular plates to move relative to each other, so that the triangular plate component drives the annular plate component to follow the movement, avoiding affecting the movement of the detection ring, thereby improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the local structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the fixing ring structure of the utility model;

[0020] Figure 4 It is the front view of the utility model.

[0021] In the figure: 1. Base; 2. Support frame; 3. Slider; 4. Slide; 5. Fixed ring; 6. Pressure plate; 7. Adjustment rod; 8. Detection ring; 9. Arc plate; 10. Heating plate; 11. Slide plate; 12. Triangular plate; 13. Bidirectional screw; 14. Mounting plate; 15. Cleaning cotton; 16. Screw; 17. Servo motor. DETAILED DESCRIPTION

[0022] The following diagrams illustrate various embodiments of the present invention. For clarity, many physical details will be included in the following description. However, it should be understood that these physical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these physical details are not essential. Furthermore, to simplify the illustrations, some commonly used structures and components are depicted in a simplified schematic manner.

[0023] See also Figure 1 、 Figure 2 The utility model provides an MT magnetic particle inspection tool for ultra-long round tubes, including a base 1, a support frame 2 is installed on the base 1, three sliders 3 are installed on the upper end surface of the base 1, the sliders 3 at both ends are provided with fixing components, the middle slider 3 is provided with a detection ring 8, an electromagnetic coil is provided inside the detection ring 8, two arc-shaped plates 9 are provided between the support frame 2 and the base 1, heating plates 10 are provided inside the two arc-shaped plates 9, cleaning components are provided at both ends of the arc-shaped plates 9, a slide plate 11 is provided on the support frame 2, an adjusting part is provided between the slide plate 11 and the arc-shaped plate 9, and a driving component is provided between the slide plate 11 and the support frame 2.

[0024] When inspecting the round tube, it is clamped by the fixing assembly, and then the heating plate 10 is controlled to work. The heating plate 10 dries the round tube. At the same time, the slide 11 is controlled to move by the driving assembly. The slide 11 drives the curved plate 9 to follow the movement, and the curved plate 9 drives the cleaning assembly to follow the movement, thereby realizing the cleaning and drying of the round tube and achieving the effect of removing interference factors. The surface after cleaning and drying can show magnetic traces more clearly, making observation and judgment easier and more accurate.

[0025] like Figure 2 As shown, the cleaning assembly includes a mounting plate 14, and a cleaning cotton 15 is arranged on the inner side of the mounting plate 14. The mounting plate 14 is connected to the arc plate 9 by a fixing bolt. By removing the fixing bolt, the mounting plate 14 can be replaced, and the cleaning cotton 15 can be replaced, which is convenient for cleaning round tubes of different sizes.

[0026] In a preferred embodiment, the adjusting member includes a triangular plate 12, two triangular plates 12 are provided, and the two triangular plates 12 are respectively installed on the corresponding arc plates 9. A bidirectional screw 13 is provided between the two arc plates 9 and the slide plate 11. The bidirectional screw 13 is rotatably installed on the slide plate 11. The bidirectional screw 13 is threadedly connected to the triangular plate 12. The stability of the arc plate 9 during movement is improved by the triangular plate 12. The staff drives the bidirectional screw 13 to rotate, and the bidirectional screw 13 drives the two triangular plates 12 to move relative to each other, so that the position between the two triangular plates 12 can be adjusted, and when the two triangular plates 12 are far away, it can avoid affecting the movement of the detection ring 8.

[0027] like Figure 1 、 Figure 4 As shown, the drive assembly includes a screw 16, which is rotatably mounted on the support frame 2. The screw 16 is threadedly connected to the slide 11. A servo motor 17 is provided at the power end of the screw 16. The servo motor 17 is mounted on the support frame 2. The servo motor 17 drives the screw 16 to rotate, and the screw 16 drives the slide 11 to move, thereby automatically adjusting the position of the arc plate 9 and reducing the labor intensity of the staff.

[0028] like Figure 1 、 Figure 3 As shown, the fixing assembly includes a fixing ring 5, which is installed on the corresponding slide 11. A pressure plate 6 is provided on the inner side of the fixing ring 5. The pressure plate 6 is rotatably installed on the adjusting rod 7. The adjusting rod 7 is threadedly connected to the fixing ring 5. When the cylinder passes through the fixing ring 5, the staff drives the adjusting rod 7 to rotate, and the adjusting rod 7 drives the pressure plate 6 to move. The pressure plate 6 squeezes the cylinder, thereby fixing the cylinder.

[0029] In a preferred embodiment, a slide groove 4 is provided on the base 1, and the slider 3 is set in a "C" shape. The slider 3 and the slide groove 4 are slidingly set, and the moving direction of the slider 3 is restricted by the slide groove 4 to improve the stability of the movement of the slider 3. A fastening handle is provided on the slider 3, and the fastening handle is threadedly connected to the slider 3. The two ends of the triangular plate 12 are slidingly set with the slide plate 11.

[0030] The above description is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.

Claims

1. A MT magnetic particle inspection tool for ultra-long round tubes, comprising a base (1), characterized in that: A support frame (2) is installed on the base (1), three sliders (3) are installed on the upper end surface of the base (1), the sliders (3) at both ends are provided with fixing components, the middle slider (3) is provided with a detection ring (8), two arc-shaped plates (9) are provided between the support frame (2) and the base (1), heating plates (10) are provided on the inner sides of the two arc-shaped plates (9), cleaning components are provided at both ends of the arc-shaped plates (9), a slide plate (11) is provided on the support frame (2), an adjusting member is provided between the slide plate (11) and the arc-shaped plates (9), and a driving component is provided between the slide plate (11) and the support frame (2).

2. The MT magnetic particle inspection tool for ultra-long round tubes according to claim 1, characterized in that: The cleaning assembly comprises a mounting plate (14), a cleaning cotton (15) is provided on the inner side of the mounting plate (14), and the mounting plate (14) is connected to the arc-shaped plate (9) via fixing bolts.

3. The MT magnetic particle inspection tool for ultra-long round tubes according to claim 1, characterized in that: The adjusting member includes a triangular plate (12), two of which are provided. The two triangular plates (12) are respectively installed on the corresponding arc plates (9). A bidirectional screw (13) is provided between the two arc plates (9) and the slide plate (11). The bidirectional screw (13) is rotatably installed on the slide plate (11), and the bidirectional screw (13) is threadedly connected to the triangular plate (12).

4. The MT magnetic particle inspection tool for ultra-long round tubes according to claim 1, characterized in that: The driving assembly includes a lead screw (16), the lead screw (16) is rotatably mounted on the support frame (2), the lead screw (16) is threadedly connected to the slide plate (11), and a servo motor (17) is provided at the power end of the lead screw (16), and the servo motor (17) is mounted on the support frame (2).

5. The MT magnetic particle inspection tool for ultra-long round tubes according to claim 1, characterized in that: The fixing assembly comprises a fixing ring (5), the fixing ring (5) being mounted on the corresponding slide plate (11), a pressure plate (6) being provided on the inner side of the fixing ring (5), an adjusting rod (7) being rotatably mounted on the pressure plate (6), and the adjusting rod (7) being threadedly connected to the fixing ring (5).

6. The MT magnetic particle inspection tool for ultra-long round tubes according to claim 1, characterized in that: A slide groove (4) is provided on the base (1), the slider (3) is provided in a "C" shape, and the slider (3) and the slide groove (4) are slidably provided.

7. The MT magnetic particle inspection tool for ultra-long round tubes according to claim 3, characterized in that: The slider (3) is provided with a fastening handle, and the two ends of the triangular plate (12) are slidably arranged with the slide plate (11).

Citation Information

Patent Citations

  • O-shaped probe for magnetic particle detection

    CN220872409U