Stranding machine with wide applicability
By setting adjustable fixing rods and clamp spacing on the stranding machine, combined with a power mechanism and a transmission belt, the problem of inconvenience in stranding wire harnesses of different lengths is solved, and a stranding effect with wide applicability is achieved.
Patent Information
- Application Number
- CN202421774533.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Existing stranding machines are difficult to adapt to stranding wire harnesses of different lengths, resulting in an inconvenient stranding process.
A wire stranding machine is designed. A slidable fixing rod is set on the guide rail. The spacing between the end clamp and the tail clamp is adjustable. The power mechanism drives the driving wheel and the driven wheel through the transmission belt to achieve the stranding of the wire harness. An adjustable wire clamp is equipped to fix the wire harness.
The stranding machine is capable of being adapted to stranding wire harnesses of various lengths, thereby improving the flexibility and efficiency of the stranding process.
Smart Images

Figure CN223401429U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire twisting machines, in particular to a wire twisting machine with wide applicability. Background Art
[0002] A wiring harness is a group of wires and cables bound together to carry signals and power between devices. It's the wiring component that connects various electrical devices in a car's circuits and consists of an insulating sheath, terminals, wires, and insulating wrapping material.
[0003] When making a wire harness, multiple strands of wire need to be twisted together to form a bundle. During the twisting process, due to the varying lengths of the wires, twisting machines of different sizes are required, which is inconvenient. To address this issue, the following solution is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a wire stranding machine with wide applicability, which has the advantage of being able to adjust the distance between the end clamp and the tail clamp so as to be suitable for stranding wire harnesses of multiple lengths.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A wire stranding machine with wide applicability includes a base plate, a power mechanism and a guide rail are provided on the base plate, the guide rail is fixed to the base plate, two fixed rods are provided on the guide rail, the fixed rods are slidably connected to the guide rails, one of the fixed rods is provided with an end clamp, the end clamp is rotatably connected to the fixed rod, the other fixed rod is provided with a tail clamp, the tail clamp is rotatably connected to the fixed rod, the end clamp and the tail clamp are both connected to the power mechanism, and the power mechanism is used to drive the end clamp and the tail clamp to rotate to achieve wire stranding and rubber winding of the wire harness.
[0007] Preferably, the power mechanism includes a motor, a rotating rod and two driving wheels, the output shaft of the motor is fixedly connected to one end of the rotating rod, the motor is used to drive the rotating rod to rotate, the two driving wheels are fixed on the rotating rod, the rotating rod is used to drive the driving wheel to rotate, and the driving wheel is slidably connected to the rotating rod, one end of the end clamp and the tail clamp are fixed with a driven wheel, the two driven wheels correspond to the positions of the two driving wheels, a group of the driven wheels and the driving wheels at the corresponding positions are provided with a transmission belt, and the driving wheel drives the driven wheel to rotate through the transmission belt.
[0008] Preferably, the driving wheel and the driven wheel are both provided with teeth, the inner side surface of the transmission belt is provided with tooth grooves, and the teeth and tooth grooves are matched.
[0009] Preferably, a fixing plug is provided on one side of the driving wheel, one end of the fixing plug is conical, the inner hole diameter of the driving wheel is larger than the diameter of the rotating rod, and the fixing plug is inserted into the space between the inner hole of the driving wheel and the rotating rod to prevent the driving wheel and the rotating rod from sliding.
[0010] Preferably, a plurality of bearing seats are provided on the bottom plate, and the rotating rod is passed through the plurality of bearing seats, and the bearing seats are used to enable the rotating rod to rotate smoothly.
[0011] Preferably, the guide rail is further provided with a plurality of vertical poles, the lower ends of the vertical poles are connected with sliders, the sliders are slidably connected to the guide rails, and the upper ends of the vertical poles are provided with wire clamps, which are used to clamp the wire harness so that the wire harness can be segmented and twisted.
[0012] Preferably, a connecting rod is provided at one end of the wire clamp, a connecting groove is provided at the top of the vertical pole, the connecting rod is plugged and fixed to the connecting groove, a wire hole is provided on the wire clamp, the wire clamp is connected to the wiring harness through the wire hole, and an adjustment buckle is provided at one end of the wire clamp, the adjustment buckle is used to make the wire clamp clamp the wiring harness so that the wiring harness at this location will not rotate.
[0013] Preferably, the vertical pole is hinged to the slider, and the vertical pole includes two states: upright and inverted. When the vertical pole is in the upright state, it is used to fix the wire harness; when the vertical pole is in the inverted state, it is attached to the bottom plate.
[0014] The beneficial effects of the present invention are as follows: the two fixing rods for fixing the tail clamp and the end clamp are arranged on the guide rail and can slide along the guide rail to change the spacing between the end clamp and the tail clamp, so that the device can be applied to wire harness strands of various lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of an embodiment;
[0016] Figure 2 This is a schematic diagram of the structure of the motor used in the embodiment;
[0017] Figure 3 This is a schematic structural diagram of a wire clamp according to an embodiment;
[0018] Figure 4 Schematic diagram of the structure of the driving wheel in the embodiment.
[0019] Figure numerals: 1, base plate; 2, guide rail; 3, fixing rod; 4, end clamp; 5, tail clamp; 6, motor; 7, rotating rod; 8, driving wheel; 9, driven wheel; 10, transmission belt; 11, fixing plug; 12, bearing seat; 13, vertical rod; 14, slider; 15, wire clamp; 16, connecting rod; 17, wire hole; 18, adjustment buckle. DETAILED DESCRIPTION
[0020] The following is only a preferred embodiment of the present invention, and the scope of protection is not limited to this embodiment. All technical solutions under the concept of the present invention should fall within the scope of protection of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the accompanying drawings, and the words "bottom" and "top", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.
[0021] like Figures 1 to 4 As shown, a widely applicable stranding machine includes a base plate 1. The base plate 1 is provided with a power mechanism and a guide rail 2. The guide rail 2 is fixed to the base plate 1. Two fixing rods 3 are provided on the guide rail 2. The guide rail 2 has an inverted T-shaped guide groove. A T-shaped guide block is fixed at the lower end of the fixing rod 3. The fixing rod 3 is fixed to the guide rail 2 through the guide block and is slidably connected to the guide rail 2.
[0022] One of the fixed rods 3 is provided with an end clamp 4, and the other fixed rod 3 is provided with a tail clamp 5. Both the end clamp 4 and the tail clamp 5 are rotatably connected to the corresponding fixed rod 3. Both the end clamp 4 and the tail clamp 5 are provided with a clamping opening for clamping the end of the wire harness. The clamping opening in this design is also designed similar to a T-shaped opening. The terminal fixed on the end or tail of the wire harness is moved from the side of the clamping opening into the clamping opening. The inner wall of the clamping opening clamps the terminal. When the end clamp 4 or the tail clamp 5 rotates, the terminal in the clamping opening rotates accordingly, thereby achieving the twisting of the wire harness.
[0023] One end of each of the end clamps 4 and the tail clamp 5 is fixedly provided with a driven wheel 9. One end of the end clamp 4 passes through the fixed rod 3 and is fixedly connected to the driven wheel 9; one end of the tail clamp 5 passes through the fixed rod 3 and is fixedly connected to the driven wheel 9. To make the rotation of the end clamp 4 and the tail clamp 5 smoother, a bearing can be provided in the fixed rod 3, and the end clamp 4 and the tail clamp 5 are respectively fixedly connected to the inner edge of the bearing.
[0024] The power mechanism includes a motor 6, a rotating rod 7, and two driving wheels 8. The output shaft of the motor 6 is fixedly connected to one end of the rotating rod 7, and the two driving wheels 8 are fixed to the rotating rod 7. The two driving wheels 8 can move along the rotating rod 7, thereby adjusting the position of the two driving wheels 8 so that the positions of the two driving wheels 8 match the positions of the two driven wheels 9. A transmission belt 10 is installed on a pair of corresponding driving wheels 8 and driven wheels 9. The transmission belt 10 is in a taut state. When the driving wheel 8 rotates, it drives the driven wheels 9 to rotate through the transmission belt 10.
[0025] To prevent the transmission belt 10 from slipping when driving the driven pulley 9, teeth are provided on both the driving pulley 8 and the driven pulley 9. The inner surface of the transmission belt 10 is provided with tooth grooves. The teeth and tooth grooves work together to ensure that the transmission belt 10 can stably drive the driven pulley 9. In this design, the teeth are low, so that the tooth grooves are merely recessed into the inner surface of the transmission belt 10 and do not penetrate the transmission belt. The rack and tooth grooves can also be replaced with anti-slip grooves to increase the friction between the driving pulley 8 and the driven pulley 9 and the transmission belt 10.
[0026] The spacing between the two driven wheels 9 is adjusted by two fixing rods 3. Since the fixing rods 3 and the guide rails 2 in this application are both made of metal, and the inverted T-shaped guide groove of the guide rail 2 and the inverted T-shaped guide block at the lower end of the fixing rod 3 are of similar size, under normal circumstances, it is not easy for the guide block to slide between the guide groove. Therefore, it is only necessary to manually adjust the position between the two fixing rods 3, and there is no need to fix the fixing rods 3. The positions of the two fixing rods 3 will not change significantly, and there is no effect on the stranded wire. Therefore, there is no need to fix the positions of the two fixing rods 3 in a fixed manner. If there is a need to fix the position of the fixing rods 3, in addition to using methods such as adding a card block, you can also directly use tape to stick it, which is convenient for removal later.
[0027] The inner diameter of the driving wheel 8 is larger than the diameter of the rotating rod 7, so that the two driving wheels 8 can move along the rotating rod 7. In order to fix the driving wheel 8 and the rotating rod 7, a fixing plug 11 is provided on the driving wheel 8. One end of the fixing plug 11 is tapered, so that the end of the fixing plug 11 can be easily inserted into the inner side of the driving wheel 8. The fixing plug 11 is made of an elastic material with a high friction coefficient, such as rubber, silicone, etc. When the fixing plug 11 is inserted into the space between the inner hole of the driving wheel 8 and the rotating rod 7, the fixing plug 11 will tightly press against the inner hole of the driving wheel 8 and the surface of the rotating rod 7, so that the driving wheel 8 and the rotating rod 7 cannot slide, thereby allowing the rotating rod 7 to drive the driving wheel 8 to rotate.
[0028] Since the overall length of the rotating rod 7 is relatively long, in order to keep the rotating rod 7 horizontal and increase the stability of the rotating rod 7 during rotation, a plurality of bearing seats 12 are provided on the base plate 1. The rotating rod 7 is passed through a plurality of bearing seats 12. The bearing seats 12 are used to ensure smooth rotation of the rotating rod 7.
[0029] The guide rail 2 is also provided with a plurality of vertical rods 13, the lower ends of which are connected to sliders 14, which are slidably connected to the guide rail 2 and are used to adjust the position of the vertical rods 13. The upper ends of the vertical rods 13 are provided with wire clamps 15, which can clamp a certain position of the wire harness so that the wire harness at that position does not rotate, thereby achieving segmented twisting of the wire harness.
[0030] One end of the wire clamp 15 is equipped with a connecting rod 16, which is inserted into a connecting slot at the top of the vertical pole 13. The wire clamp 15 has a wire hole 17, and one end of the wire hole 17 is equipped with an adjustment buckle 18. The adjustment buckle 18 can adjust the size of the wire hole 17 to ensure that the wire harness is clamped tightly. The adjustment buckle 18 in this application is designed in a strip shape and works similarly to a belt, tightening the wire harness by tightening it.
[0031] The vertical rod 13 is hinged to the slider 14 and can be in two states: upright and inverted. In the upright state, the vertical rod 13 is used to fix the wire harness; in the inverted state, the vertical rod 13 is attached to the base plate 1. This design allows the vertical rod 13 to be inverted when it is not in use, preventing it from affecting the wire stranding and making it more convenient to use without having to remove it.
[0032] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A stranding machine with wide applicability, comprising a bottom plate (1), characterized in that: The base plate (1) is provided with a power mechanism and a guide rail (2), the guide rail (2) is fixed on the base plate (1), and the guide rail (2) is provided with two fixing rods (3), the fixing rods (3) are slidably connected to the guide rail (2), one of the fixing rods (3) is provided with an end clamp (4), the end clamp (4) is rotatably connected to the fixing rod (3), and the other fixing rod (3) is provided with a tail clamp (5), the tail clamp (5) is rotatably connected to the fixing rod (3), and the end clamp (4) and the tail clamp (5) are both connected to the power mechanism, and the power mechanism is used to drive the end clamp (4) and the tail clamp (5) to rotate, so as to realize the twisting and glue winding of the wire harness.
2. A stranding machine with wide applicability according to claim 1, characterized in that: The power mechanism comprises a motor (6), a rotating rod (7) and two driving wheels (8), the output shaft of the motor (6) is fixedly connected to one end of the rotating rod (7), the motor (6) is used to drive the rotating rod (7) to rotate, the two driving wheels (8) are both fixed on the rotating rod (7), the rotating rod (7) is used to drive the driving wheel (8) to rotate, and the driving wheel (8) and the rotating rod (7) are slidably connected, one end of the end clamp (4) and the tail clamp (5) are both fixedly provided with a driven wheel (9), the two driven wheels (9) correspond to the positions of the two driving wheels (8), a group of the driven wheels (9) and the driving wheels (8) at corresponding positions are provided with a transmission belt (10), and the driving wheel (8) drives the driven wheel (9) to rotate through the transmission belt (10).
3. A stranding machine with wide applicability according to claim 2, characterized in that: The driving wheel (8) and the driven wheel (9) are both provided with teeth, and the inner side surface of the transmission belt (10) is provided with tooth grooves, and the teeth and tooth grooves are matched.
4. A stranding machine with wide applicability according to claim 3, characterized in that: A fixing plug (11) is provided on one side of the driving wheel (8), one end of the fixing plug (11) is tapered, the inner hole diameter of the driving wheel (8) is larger than the diameter of the rotating rod (7), and the fixing plug (11) is inserted into the space between the inner hole of the driving wheel (8) and the rotating rod (7) so that the driving wheel (8) and the rotating rod (7) cannot slide.
5. A stranding machine with wide applicability according to claim 2, characterized in that: A plurality of bearing seats (12) are provided on the bottom plate (1), and the rotating rod (7) is inserted into the plurality of bearing seats (12). The bearing seats (12) are used to enable the rotating rod (7) to rotate smoothly.
6. A stranding machine with wide applicability according to claim 1, characterized in that: The guide rail (2) is further provided with a plurality of vertical rods (13), the lower ends of the vertical rods (13) are connected with sliders (14), the sliders (14) are slidably connected to the guide rail (2), and the upper ends of the vertical rods (13) are provided with wire clamps (15), the wire clamps (15) are used to clamp the wire harness so that the wire harness can be twisted in sections.
7. A stranding machine with wide applicability according to claim 6, characterized in that: One end of the wire clamp (15) is provided with a connecting rod (16), the top of the vertical rod (13) is provided with a connecting groove, the connecting rod (16) is plugged and fixed with the connecting groove, the wire clamp (15) is provided with a wire hole (17), the wire clamp (15) is sleeved on the wire harness through the wire hole (17), and one end of the wire clamp (15) is provided with an adjusting buckle (18), the adjusting buckle (18) is used to make the wire clamp (15) clamp the wire harness so that the wire harness at that location will not rotate.
8. A stranding machine with wide applicability according to claim 7, characterized in that: The vertical rod (13) is hinged to the slider (14), and the vertical rod (13) includes two states: upright and inverted. When the vertical rod (13) is in the upright state, it is used to fix the wire harness; when the vertical rod (13) is in the inverted state, it is attached to the bottom plate (1).