Sectional type baking machine for threshing and redrying

By designing a segmented roasting machine and utilizing a clamping structure and a partition structure, automatic sorting and segmented re-roasting according to the size of tobacco separators are achieved, solving the problem of tobacco separators not being roasted dry or being over-roasted during the re-roasting process, and improving processing efficiency and taste consistency.

CN223403257UActive Publication Date: 2025-10-03QILIN REDRYING FACTORY YUNNAN TOBACCO REDRYING
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Patent Information

Application Number
CN202422619677.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-03
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the prior art, due to different moisture contents in tobacco isolate during the redrying process, some tobacco is not dried or is over-roasted, which affects subsequent processing and taste.

Method used

A segmented roasting machine for leaf threshing and redrying was designed, which includes a support frame, a conveyor belt and a clamping structure. The clamping structure is used to sort the tobacco separators according to their size. A temporary storage chamber and a heating chamber are set in the support frame, and the segmented redrying is achieved by using a partition structure to ensure the independence and proper heating of each stage.

Benefits of technology

Automatic sorting of tobacco separators according to their size is achieved, which avoids the problems of insufficient or excessive roasting, and improves the efficiency of later processing and the consistency of tobacco taste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of tobacco processing, and provides a sectional type drying machine for threshing and redrying. A support frame; the conveying belt is movably mounted on the left side of the top of the supporting frame; the clamping structures are arranged on the right side of the top of the supporting frame in an array mode; the clamping structure comprises supporting frames, a displacement screw rod, a moving block, a camera, a telescopic rod and a positioning frame, and the supporting frames are installed on the right side of the top of the supporting frame in an array mode. Compared with the prior art, the tobacco separating device has the advantages that when the tobacco separating device is used, the conveying belt and the clamping structure are arranged on the supporting frame, so that when tobacco separating objects on the conveying belt pass through, the clamping structure can observe the sizes of the passing tobacco separating objects and then clamp the tobacco separating objects meeting the sizes of the tobacco separating objects; and then the materials are placed at a designated place, so that automatic sorting according to the size is achieved, and later processing is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tobacco processing, in particular to a segmented baking machine for threshing and re-baking leaves. Background Art

[0002] Threshing and re-drying refers to the process of separating the tobacco stems used for support during tobacco processing and then re-drying them to remove moisture, prevent mildew, and facilitate secondary processing in the later stage.

[0003] However, in the prior art, when the separators are re-baked, the water content thereof is different due to the different properties and sizes of the separators. As a result, in the traditional technology, the separators are concentrated and re-baked, which causes the separators with a higher water content to not be baked dry, and are prone to mold during later storage. The separators with a lower water content are over-baked, which affects the later processing and taste.

[0004] Therefore, how to provide a segmented baking machine for beating and re-baking leaves is an urgent problem that needs to be solved by those skilled in the art. Utility Model Content

[0005] The purpose of the utility model is to provide a segmented roasting machine for threshing and re-roasting leaves, aiming to solve the problems mentioned in the background technology.

[0006] The utility model is realized as follows: a segmented roasting machine for threshing and roasting leaves, comprising:

[0007] Support frame;

[0008] A conveyor belt, the conveyor belt being movably mounted on the left side of the top of the support frame;

[0009] A clamping structure, wherein the clamping structure array is arranged on the right side of the top of the supporting frame;

[0010] The clamping structure includes a support frame, a displacement screw, a moving block, a camera, a telescopic rod and a positioning frame. The support frame array is installed on the right side of the top of the support frame, the displacement screw is movably installed in the middle of the support frame, the moving block is movably installed on the surface of the displacement screw, the camera is fixedly installed on the rear side of the bottom of the moving block, the telescopic rod is movably installed on the front side of the bottom of the support frame, the positioning frame is fixedly installed on the bottom of the telescopic rod, the lower end of the positioning frame is movably installed with a rotating frame, and the lower end of the rotating frame is movably installed with a movable clamp.

[0011] Preferably, the interior of the support frame is provided with temporary storage chambers and heating chambers arranged in an array from top to bottom and connected to each other, and a delivery port is provided in an array at the top of the temporary storage chamber, corresponding to the clamping structure;

[0012] The top and bottom of the heating chamber are both provided with partition structures, and the partition structure includes a partition, a rotating rod, a positioning plate and an arc-shaped top rod. The partition array is arranged at the top and bottom of the heating chamber, and the rotating rod array is installed on the rear side of the support frame. The positioning plate is fixedly installed on the surface of the rotating rod, and the arc-shaped top rod is fixedly installed on the inner side of the positioning plate, and the inner side of the arc-shaped top rod passes through the surface of the support frame and movably abuts against the bottom of the partition.

[0013] Preferably, a temporary storage tube is provided in an array at the bottom of the support frame, and the top of the temporary storage tube is communicated with the bottom of the heating chamber.

[0014] Preferably, the cross-sectional size of the partition is the same as the cross-sectional size of the heating chamber, and the length of the partition is smaller than the height of the heating chamber.

[0015] Preferably, an array of exhaust ports is provided at the upper end of the front side of the support frame, and the exhaust ports are fixedly connected to the heating chamber.

[0016] Preferably, an opening is provided at the top of the bottom end of the temporary storage tube, and a baffle is movably inserted into the interior of the opening.

[0017] Preferably, the partitions are made of heat-insulating material, and the partition arrays are hinged on the right sides of the top and bottom of the heating chamber.

[0018] Compared with the prior art, the beneficial effect of the present invention is that when in use, a conveyor belt and a clamping structure are arranged on the support frame, so that when the tobacco separators on the conveyor belt pass by, the clamping structure will observe the size of the tobacco separators passing by, and then clamp the tobacco separators that meet the size, and then place them in a designated place, thereby achieving automatic sorting according to size and facilitating subsequent processing.

[0019] At the same time, by arranging a temporary storage chamber and a heating chamber inside the support frame, the sorting and heating processing of tobacco are facilitated, and by arranging a partition structure with a heat insulation function on the temporary storage chamber and the heating chamber, the temporary storage chamber and the heating chamber are intermittently independent of each other, thereby facilitating the movement of tobacco separators, thereby achieving the purpose of segmented re-roasting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the overall appearance and structure of a segmented roasting machine for threshing and re-roasting leaves provided by an embodiment of the utility model;

[0022] Figure 2 A schematic rear view of a segmented roasting machine for threshing and re-roasting leaves provided in an embodiment of the present invention;

[0023] Figure 3 A schematic diagram of the right side cross-sectional structure of a segmented roasting machine for threshing and re-roasting leaves provided by an embodiment of the present invention;

[0024] Figure 4 The embodiment of the present invention provides Figure 1 A schematic diagram of the enlarged structure of part A;

[0025] Figure 5 The embodiment of the present utility model provides Figure 3 Schematic diagram of the enlarged structure of part B.

[0026] In the figure: 1-support frame, 2-heating chamber, 3-temporary storage chamber, 4-partition, 5-drop-in port, 6-support frame, 7-displacement screw, 8-moving block, 9-conveyor belt, 10-exhaust port, 11-telescopic rod, 12-positioning frame, 13-rotating frame, 14-movable clamp, 15-camera, 16-rotating rod, 17-arc-shaped ejector rod, 18-temporary storage tube, 19-opening, 20-baffle, 21-positioning plate. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0028] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0029] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 The figure is a schematic structural diagram of a segmented roasting machine for threshing and roasting leaves provided by one embodiment of the present invention, comprising:

[0030] Support frame 1;

[0031] Conveyor belt 9, which is movably mounted on the left side of the top of the supporting frame 1;

[0032] The clamping structure array is arranged on the right side of the top of the support frame 1;

[0033] The clamping structure includes a support frame 6, a displacement screw 7, a moving block 8, a camera 15, a telescopic rod 11 and a positioning frame 12. The support frame 6 is array-mounted on the right side of the top of the support frame 1, the displacement screw 7 is movably mounted in the middle of the support frame 6, the moving block 8 is movably mounted on the surface of the displacement screw 7, the camera 15 is fixedly mounted on the rear side of the bottom of the moving block 8, the telescopic rod 11 is movably mounted on the front side of the bottom of the support frame 1, the positioning frame 12 is fixedly mounted on the bottom of the telescopic rod 11, the lower end of the positioning frame 12 is movably mounted with a rotating frame 13, and the lower end of the rotating frame 13 is movably mounted with a movable clamp 14.

[0034] In the embodiment of the present invention, when in use, the displacement screw 7 in the middle of the support frame 6 is activated, thereby driving the moving block 8 to move forward, and the telescopic rod 11 is activated to lower the positioning frame 12, thereby causing the movable clamp 14 at the lower end of the rotating frame 13 to contact the tobacco separation. The rotating frame 13 is then activated, thereby facilitating the movable clamp 14 to clamp the tobacco separation, and then returns to its original position, and is dropped into the temporary storage chamber 3 at the upper end of the support frame 1 through the drop-in port 5;

[0035] By arranging a conveyor belt 9 and a clamping structure on the support frame 1, when the tobacco separators on the conveyor belt 9 pass by, the clamping structure will observe the size of the tobacco separators passing by, and then clamp the tobacco separators that meet the size, and then place them in a designated place, thereby achieving automatic sorting according to size and facilitating subsequent processing.

[0036] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5 As shown, as a preferred embodiment of the present invention, the interior of the support frame 1 is provided with a temporary storage chamber 3 and a heating chamber 2 in an array from top to bottom, and they are interconnected. The top of the temporary storage chamber 3 is provided with a drop-in port 5, which corresponds to the clamping structure.

[0037] The top and bottom of the heating chamber 2 are both provided with a partition structure, which includes a partition 4, a rotating rod 16, a positioning plate 21 and an arc-shaped top rod 17. The partition 4 array is arranged at the top and bottom of the heating chamber 2, the rotating rod 16 array is installed on the rear side of the support frame 1, the positioning plate 21 is fixedly installed on the surface of the rotating rod 16, and the arc-shaped top rod 17 is fixedly installed on the inner side of the positioning plate 21, and the inner side of the arc-shaped top rod 17 passes through the surface of the support frame 1 and movably abuts against the bottom of the partition 4.

[0038] In the embodiment of the present invention, when the partition is opened, the rotating rod 16 is activated to change the angle of the positioning plate 21 on its surface, thereby changing the angle of the arc-shaped top rod 17, thereby opening the partition 4 and allowing the tobacco separation to fall to other places;

[0039] By arranging a temporary storage chamber 3 and a heating chamber 2 inside the support frame 1, the sorting and heating processing of tobacco are facilitated, and by arranging a partition structure on the temporary storage chamber 3 and the heating chamber 2, the temporary storage chamber 3 and the heating chamber 2 are intermittently independent of each other, thereby facilitating the movement of tobacco separators, thereby achieving the purpose of segmented redrying.

[0040] like Figure 1 、 Figure 2 and Figure 3 As shown, as a preferred embodiment of the present invention, a temporary storage tube 18 is provided in an array at the bottom of the support frame 1 , and the top of the temporary storage tube 18 is connected to the bottom of the heating chamber 2 .

[0041] In an embodiment of the present invention, when in use, a temporary storage tube 18 is arranged in an array at the bottom of the support frame 1, and the top of the temporary storage tube 18 is connected to the bottom of the heating chamber 2, so as to facilitate the falling of the tobacco separator after re-roasting.

[0042] like Figure 3 As shown, as a preferred embodiment of the present invention, the cross-sectional size of the partition 4 is the same as the cross-sectional size of the heating chamber 2 , and the length of the partition 4 is smaller than the height of the heating chamber 2 .

[0043] In an embodiment of the utility model, when in use, the cross-sectional size of the partition 4 is made the same as the cross-sectional size of the heating chamber 2, thereby facilitating partitioning, and the length of the partition 4 is made smaller than the height of the heating chamber 2, thereby facilitating the falling of the tobacco separator.

[0044] like Figure 1 and Figure 3 As shown, as a preferred embodiment of the present invention, an array of exhaust ports 10 is provided on the upper end of the front side of the support frame 1 , and the exhaust ports 10 are fixedly connected to the heating chamber 2 .

[0045] In an embodiment of the utility model, when in use, an exhaust port 10 is provided in an array at the upper end of the front side of the support frame 1, and the exhaust port 10 is fixedly connected to the heating chamber 2, so that when re-baking is performed, the moisture generated inside can be discharged and the pressure in the heating chamber 2 can be reduced.

[0046] like Figure 1 As shown in FIG. 1 , as a preferred embodiment of the present invention, an opening 19 is provided at the top of the bottom end of the temporary storage tube 18 , and a baffle 20 is movably inserted into the interior of the opening 19 .

[0047] In the embodiment of the utility model, when in use, an opening 19 is provided at the top of the bottom end of the temporary storage tube 18, and a baffle 20 is movably inserted into the interior of the opening 19, so that when the tobacco separator enters the temporary storage tube 18, it can be stored for a short time to avoid falling and being contaminated.

[0048] like Figure 3 and Figure 5 As shown in FIG. 1 , as a preferred embodiment of the present invention, the partition 4 is made of heat-insulating material, and the partition 4 array is hinged on the right side of the top and bottom of the heating chamber 2 .

[0049] In an embodiment of the utility model, when in use, the partition 4 is made of an insulating material, such as a vacuum insulation panel, so as to reduce the heat transfer generated by air convection, and the partition 4 array is hinged on the right side of the top and bottom of the heating chamber 2, so as to facilitate opening and closing.

[0050] The above embodiment of the present invention provides a segmented roasting machine for threshing and re-roasting. When in use, the threshed tobacco separated material is placed on the conveyor belt 9, and then the camera 15 on the front side of the bottom of the moving block 8 observes the objects on the conveyor belt 9;

[0051] When tobacco separated materials of the appropriate size are observed, the displacement screw 7 in the middle of the support frame 6 is activated, thereby driving the moving block 8 to move forward, and the telescopic rod 11 is activated to lower the positioning frame 12, thereby making the movable clamp 14 at the lower end of the rotating frame 13 contact the tobacco separated materials. The rotating frame 13 is then activated, thereby facilitating the movable clamp 14 to clamp the tobacco separated materials, and then returns to its original position, and is dropped into the temporary storage chamber 3 at the upper end of the support frame 1 through the drop-in port 5;

[0052] When the temporary storage chamber 3 is almost full, the rotating rod 16 at the upper end is started to change the angle of the positioning plate 21 on its surface, thereby changing the angle of the arc-shaped top rod 17, so that the upper partition 4 is opened, and the tobacco separated in the temporary storage chamber 3 enters the heating chamber 2, and then the chamber is closed and redrying is carried out. The smoke generated by redrying is discharged through the exhaust port 10, thereby avoiding the occurrence of excessive pressure.

[0053] When the re-roasting is completed, the rotating rod 16 at the lower end is started to change the angle of the positioning plate 21 on its surface, thereby changing the angle of the arc-shaped top rod 17, so that the partition 4 at the lower end is opened, and the tobacco separator in the heating chamber 2 enters the temporary storage tube 18, and then is closed, so that the dried tobacco separator can be temporarily stored, and then the baffle 20 is pulled upward through the opening 19, so that the tobacco separator in the temporary storage tube 18 enters the preset container at the outlet of the temporary storage tube 18.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A segmented roasting machine for threshing and roasting, characterized in that: include; Support frame (1); A conveyor belt (9), wherein the conveyor belt (9) is movably mounted on the left side of the top of the support frame (1); A clamping structure, wherein the clamping structure array is arranged on the right side of the top of the supporting frame (1); The clamping structure comprises a support frame (6), a displacement screw (7), a moving block (8), a camera (15), a telescopic rod (11) and a positioning frame (12); the support frame (6) is array-mounted on the right side of the top of the support frame (1); the displacement screw (7) is movably mounted in the middle of the support frame (6); the moving block (8) is movably mounted on the surface of the displacement screw (7); the camera (15) is fixedly mounted on the rear side of the bottom of the moving block (8); the telescopic rod (11) is movably mounted on the front side of the bottom of the support frame (1); the positioning frame (12) is fixedly mounted on the bottom of the telescopic rod (11); a rotating frame (13) is movably mounted on the lower end of the positioning frame (12); and a movable clamp (14) is movably mounted on the lower end of the rotating frame (13).

2. A segmented roasting machine for threshing and re-roasting leaves according to claim 1, characterized in that: The interior of the support frame (1) is provided with a temporary storage chamber (3) and a heating chamber (2) arranged in an array from top to bottom, and the chambers are interconnected. A top array of the temporary storage chamber (3) is provided with a delivery port (5) corresponding to the clamping structure. The top and bottom of the heating chamber (2) are both provided with a partition structure, and the partition structure includes a partition (4), a rotating rod (16), a positioning plate (21) and an arc-shaped top rod (17). The partition (4) array is arranged at the top and bottom of the heating chamber (2), the rotating rod (16) array is installed on the rear side of the support frame (1), the positioning plate (21) is fixedly installed on the surface of the rotating rod (16), and the arc-shaped top rod (17) is fixedly installed on the inner side of the positioning plate (21), and the inner side of the arc-shaped top rod (17) passes through the surface of the support frame (1) and movably abuts against the bottom of the partition (4).

3. The segmented roasting machine for threshing and re-roasting of leaves according to claim 2, characterized in that: The bottom array of the support frame (1) is provided with a temporary storage tube (18), and the top of the temporary storage tube (18) is connected to the bottom of the heating chamber (2).

4. The segmented roasting machine for threshing and re-roasting of leaves according to claim 2, characterized in that: The cross-sectional size of the partition (4) is the same as the cross-sectional size of the heating chamber (2), and the length of the partition (4) is smaller than the height of the heating chamber (2).

5. The segmented roasting machine for threshing and re-roasting of leaves according to claim 2, characterized in that: An array of exhaust ports (10) is provided at the upper end of the front side of the support frame (1), and the exhaust ports (10) are fixedly connected to the heating chamber (2).

6. The segmented roasting machine for threshing and re-roasting of leaves according to claim 3, characterized in that: An opening (19) is provided at the top of the bottom end of the temporary storage tube (18), and a baffle (20) is movably inserted into the interior of the opening (19).

7. The segmented roasting machine for threshing and re-roasting of leaves according to claim 2, characterized in that: The partitions (4) are made of heat-insulating material, and the partitions (4) are hinged in array on the right sides of the top and bottom of the heating chamber (2).