Waste blank processor

Abstract

A stirring shaft extends into a stirring bin, a stirring driving part is arranged on the periphery of the part, in the stirring bin, of the stirring shaft, the stirring driving part is arranged corresponding to the bottom in the stirring bin, and a discharging port is formed in the end, away from a stirring motor, of the stirring bin. A conveying action pointing to the discharge port is formed in the stirring bin; according to the waste embryo processor provided by the utility model, the exhaust pipe is guided into the combustion spray pipe, waste gas guided out of the stirring bin can be inactivated at the position of the combustion spray pipe, the high temperature of the flue pipe can heat the stirring bin, embryo slurry in the stirring bin is evaporated and changed into powder, and virus factors in chick embryos are all inactivated; when the stirring motor rotates reversely, a conveying action pointing to the discharge port is formed in the stirring bin, and when the stirring motor rotates reversely at a proper time, the embryo slurry can move towards the discharge port, so that convenience is provided for final cleaning.

Description

Technical Field

[0001] The utility model relates to the field of waste chicken embryo processing structures, in particular to a waste embryo processing machine. Background Art

[0002] The production of embryo-based vaccines generates a large amount of waste embryos, which contain active pathogenic viruses. Currently, these are processed manually in stages using autoclaves. This method presents numerous challenges, including high labor intensity, high temperatures, and long working hours. The processed embryos contaminate the surrounding environment, and waste disposal requires significant manpower and resources. Excessive human input during the embryo inactivation process also increases the risk of spreading live viruses. This method requires large autoclaves at the production site, which takes up considerable space and floor space.

[0003] Achieving continuous, in-line processing of spent chicken embryos is particularly crucial because it presents several challenges and difficulties. First, waste gas is generated during the processing of spent chicken embryos, and its proper handling requires special attention to prevent environmental pollution. Second, the handling of the embryo slurry is also challenging, particularly the powder formed after complete drying. This powder is particularly challenging to handle in the relevant processing equipment. In the in-line processing of spent chicken embryos, it is necessary to comprehensively consider the challenges of both waste gas and embryo slurry treatment to achieve both environmentally friendly and efficient processing. Utility Model Content

[0004] The main purpose of the utility model is to provide a waste embryo processing machine, aiming to solve the problem that waste gas and powder are difficult to treat during the embryo slurry processing process.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a waste embryo processing machine, comprising:

[0006] The columnar furnace body includes a mixing chamber and a flue pipe. The interior of the mixing chamber is arc-shaped at the lower portion in the height direction. The mixing chamber is provided with an air inlet leading to the outside. The flue pipe is folded back and forth in the length direction of the mixing chamber. The range covered by the flue pipe includes at least the bottom of the mixing chamber. The flue pipe includes at least one smoke inlet and at least one smoke outlet.

[0007] A feeding port connected to the mixing bin;

[0008] The stirring portion includes a stirring motor and a stirring shaft output from the stirring motor, the stirring shaft extending into the stirring chamber, a stirring drive member provided on the outer periphery of the stirring shaft in the stirring chamber, the stirring drive member being provided corresponding to the bottom of the stirring chamber, a discharge port being provided on an end of the stirring chamber away from the stirring motor, wherein when the stirring motor rotates in the reverse direction, a conveying action pointing to the discharge port is formed in the stirring chamber;

[0009] An exhaust pipe is led out of the mixing chamber, and an exhaust fan is provided on the exhaust pipe;

[0010] The combustion unit includes a burner and a combustion nozzle led out from the burner. The exhaust pipe is led into the combustion nozzle, and the combustion nozzle is led into the smoke inlet.

[0011] Furthermore, when the stirring motor rotates in the forward direction, a conveying action pointing to the direction of the stirring motor is formed in the stirring chamber.

[0012] Furthermore, the air inlet is connected to an air inlet pipe, the air inlet pipe and the air exhaust pipe are arranged on the end face of the furnace body in the length direction, and the flue pipe covers the entire circumference of the stirring chamber.

[0013] Furthermore, the number of the smoke inlet and the smoke outlet is one, the smoke inlet is arranged at the lower part of the flue pipe in the height direction, and the smoke outlet is arranged at the upper part of the flue pipe in the height direction.

[0014] Furthermore, it also includes a base whose length direction is consistent with the furnace body, a support platform is provided on the base corresponding to the end of the furnace body close to the stirring motor, and a sliding part sliding in the length direction is provided on the base corresponding to the end of the furnace body far from the stirring motor.

[0015] Furthermore, a labyrinth sealing structure is provided at a position corresponding to the stirring shaft and the stirring chamber.

[0016] Furthermore, a first control valve is provided on the air inlet pipe, a second control valve is provided on the air extraction pipe, and a third control valve is provided on the feeding port.

[0017] Furthermore, an air outlet pipe is led out of the smoke outlet, and a heat exchange structure is matched between the air inlet pipe and the air outlet pipe.

[0018] Furthermore, a heat-insulating layer is provided on the outer periphery of the furnace body.

[0019] Furthermore, a static pressure box is provided corresponding to the combustion nozzle, and the exhaust pipe is introduced into the static pressure box.

[0020] The waste embryo processing machine provided by the present invention has an exhaust pipe that is introduced into the combustion nozzle, so that the exhaust gas discharged from the mixing chamber can be inactivated at the position of the combustion nozzle, and the high temperature of the flue pipe can heat the mixing chamber, so that the embryo slurry in the mixing chamber is evaporated and eventually becomes powdered, and all the viral factors in the chicken embryo are inactivated; when the stirring motor rotates in the opposite direction, a conveying action pointing to the discharge port is formed in the mixing chamber, and when the stirring motor rotates in the opposite direction at the right time, the embryo slurry (or powder) can move to the position of the discharge port, providing convenience for the final cleaning. The system can be placed outside the production area, significantly improving the production environment, realizing continuous inactivation, supporting the automation of vaccine production, controlling virus transmission, improving working conditions, saving resources, and improving efficiency. The processed powder is easy to package, store, and transport, and can be used as fertilizer or feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of a waste embryo processing machine according to the first embodiment of the present invention;

[0022] Figure 2 This is a schematic cross-sectional view of the furnace body of the waste embryo processing machine in the first embodiment of the present utility model;

[0023] Figure 3 It is a cross-sectional schematic diagram of the furnace body portion of the waste embryo processing machine according to the second embodiment of the present invention.

[0024] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0025] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0026] Those skilled in the art will understand that, unless expressly stated otherwise, the singular forms "a", "an", "said", "above" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of the present utility model refers to the presence of the features, integers, steps, operations, elements, units, modules and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, units, modules, components and / or groups thereof. It should be understood that when we refer to an element as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element, or there may be intermediate elements. In addition, "connected" or "coupled" as used herein may include wireless connection or wireless coupling. The term "and / or" used herein includes all or any unit and all combinations of one or more associated listed items.

[0027] Those skilled in the art will understand that, unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as those generally understood by those skilled in the art in the field to which the present invention belongs. It should also be understood that terms such as those defined in general dictionaries should be understood to have meanings consistent with their meanings in the context of the prior art, and will not be interpreted in an idealized or overly formal sense unless specifically defined as herein.

[0028] Reference Figures 1 to 3 In one embodiment of the present invention, a waste embryo processing machine includes:

[0029] The columnar furnace body 100 includes a mixing chamber 110 and a flue pipe 120. The interior of the mixing chamber 110 is arc-shaped at the lower portion in the height direction. The mixing chamber 110 is provided with an air inlet leading to the outside. The flue pipe 120 is folded back and forth in the length direction of the mixing chamber 110. The range covered by the flue pipe 120 includes at least the bottom of the mixing chamber 110. The flue pipe 120 includes at least one smoke inlet 121 and at least one smoke outlet 122.

[0030] The feeding port 200 is connected to the mixing chamber 110;

[0031] The stirring portion 300 includes a stirring motor 310 and a stirring shaft 320 output from the stirring motor 310. The stirring shaft 320 extends into the stirring chamber 110. A stirring drive member 330 is provided on the outer periphery of the stirring shaft 320 within the stirring chamber 110. The stirring drive member 330 is provided corresponding to the bottom of the stirring chamber 110. A discharge port 130 is provided on the end of the stirring chamber 110 away from the stirring motor 310. When the stirring motor 310 rotates in the reverse direction, a conveying action pointing to the discharge port 130 is formed within the stirring chamber 110.

[0032] An exhaust pipe 400 is led out of the mixing chamber 110 and is provided with an exhaust fan 410;

[0033] The combustion unit includes a burner 510 and a combustion nozzle 520 led out from the burner 510 . The exhaust pipe 400 is led into the combustion nozzle 520 , and the combustion nozzle 520 is led into the smoke inlet 121 .

[0034] In the existing technology, waste gas is generated during the treatment of waste chicken embryos, and the treatment of these waste gases requires special attention to avoid pollution to the environment; the treatment of the embryonic plasma is also a problem, especially the powder formed after the embryonic plasma is completely dried. This powder is difficult to handle in related processing equipment.

[0035] The waste embryo processing machine provided by the present invention has a columnar furnace body 100 including a stirring chamber 110 and a flue pipe 120. The lower part of the interior of the stirring chamber 110 in the height direction is arc-shaped. The flue pipe 120 is folded back and forth in the length direction of the stirring chamber 110. The range covered by the flue pipe 120 includes at least the bottom of the stirring chamber 110, so that when there is a high-temperature fluid in the flue pipe 120, the stirring chamber 110 can be processed. The flue pipe 120 includes at least one smoke inlet 121 and at least one smoke outlet 122. The folding method of the flue pipe 120 is not limited to a single line, and can have multiple branches, which is not specifically limited.

[0036] The feeding port 200 is connected to the stirring chamber 110, and the relevant reagents can be added through the feeding port 200. The feeding port 200 can be provided with a relevant valve structure to provide convenience for use.

[0037] The stirring portion 300 includes a stirring motor 310 and a stirring shaft 320 output from the stirring motor 310. The stirring shaft 320 extends into the stirring chamber 110, and a stirring drive member 330 is provided on the periphery of the stirring shaft 320 in the stirring chamber 110. The stirring drive member 330 is provided corresponding to the bottom of the stirring chamber 110, and the circumferential edge of the stirring drive member 330 can match the bottom of the stirring chamber 110, so that the drive can be completed (for example, similar to spiral feeding). A discharge port 130 is provided on one end of the stirring chamber 110 away from the stirring motor 310. When the stirring motor 310 rotates in the opposite direction. A conveying action is formed in the stirring chamber 110 in the direction away from the stirring motor 310. The structure of the stirring drive member 330 to realize the conveying action can be various, such as a plurality of split blade structures or a spiral structure, specifically based on the ability to complete the drive.

[0038] The exhaust pipe 400 is led out of the mixing chamber 110, and an exhaust fan 410 is provided on the exhaust pipe 400. The exhaust fan 410 is used to extract the exhaust gas in the mixing chamber 110. The exhaust pipe 400 can be provided with a relevant valve structure to provide convenience for use.

[0039] The combustion unit includes a burner 510 and a combustion nozzle 520 that is directed from the burner 510. The exhaust pipe 400 is directed into the combustion nozzle 520, allowing the exhaust gas discharged from the mixing chamber 110 to be inactivated at the location of the combustion nozzle 520. The combustion nozzle 520 is directed into the smoke inlet 121. While the exhaust gas is at a high temperature in the flue pipe 120, the inactivation process can still be achieved, and the exhaust gas is ultimately discharged from the smoke outlet 122 of the flue pipe 120. The high temperature of the flue pipe 120 heats the mixing chamber 110, evaporating the embryonic plasm within the mixing chamber 110 and ultimately turning it into powder. All viral factors in the chicken embryo are inactivated. When the stirring motor 310 rotates in the reverse direction, a conveying motion is formed within the mixing chamber 110 toward the discharge port 130. When the stirring motor 310 rotates in the reverse direction at the appropriate time, the embryonic plasm (or powder) can move toward the discharge port 130, facilitating final cleaning.

[0040] In summary, the exhaust pipe 400 is introduced into the combustion nozzle 520, so that the exhaust gas extracted from the mixing chamber 110 can be inactivated at the position of the combustion nozzle 520, and the high temperature of the flue pipe 120 can heat the mixing chamber 110, and the embryonic paste in the mixing chamber 110 is evaporated and eventually turned into powder, and all the viral factors in the chicken embryo are inactivated; when the stirring motor 310 rotates in the opposite direction, a conveying action pointing to the discharge port 130 is formed in the mixing chamber 110, and the stirring motor 310 rotates in the opposite direction at the right time, so that the embryonic paste (or powder) can move to the position of the discharge port 130, providing convenience for the final cleaning. The system can be placed outside the production area, significantly improve the production environment, realize continuous inactivation, support the automation of vaccine production, control virus transmission, improve working conditions, save resources, and improve efficiency. The processed powder is easy to package, store, and transport, and can be used as fertilizer or feed.

[0041] In one embodiment, when the stirring motor 310 rotates in the forward direction, a conveying action pointing in the direction of the stirring motor 310 is formed in the stirring chamber 110 .

[0042] In this embodiment, considering that the embryo slurry may be in an abnormal state within the stirring chamber 110 when the amount of water in the embryo slurry is low, the stirring drive member 330 is restricted so that the stirring motor 310 produces driving effects in different directions during forward and reverse rotation, thereby stirring the embryo slurry within the stirring chamber 110 in different states. The forward or reverse rotation of the stirring motor 310 is selected according to the needs of use.

[0043] In one embodiment, an air outlet pipe 600 is led out of the smoke outlet 122 , and an exhaust fan 610 is installed on the air outlet pipe 600 .

[0044] In this embodiment, the exhaust fan 610 is used to enhance the power of the airflow in the flue pipe 120, which also provides a basis for diversified control.

[0045] Reference Figure 3 In one embodiment, the air inlet is connected to an air inlet pipe 700 , the air inlet pipe 700 and the exhaust pipe 400 are arranged on the end face of the furnace body 100 in the length direction, and the flue pipe 120 covers the entire circumference of the stirring chamber 110 .

[0046] In this embodiment, the setting positions of the air inlet pipe 700 and the exhaust pipe 400 are limited, specifically avoiding the circumference of the furnace body 100 and being set on the end surface. At this time, the flue pipe 120 can cover the entire circumference of the mixing chamber 110 and can fully heat the mixing chamber 110.

[0047] Reference Figure 3 In one embodiment, the number of the smoke inlet 121 and the number of the smoke outlet 122 are both one, the smoke inlet 121 is arranged at the lower part of the flue pipe 120 in the height direction, and the smoke outlet 122 is arranged at the upper part of the flue pipe 120 in the height direction.

[0048] In this embodiment, since the flue pipe 120 covers the entire circumference of the mixing chamber 110, it provides a basis for simplifying the smoke inlet 121 and smoke outlet 122. During the arrangement of the flue pipe 120, starting from the smoke inlet 121, it is laid out in both clockwise and counterclockwise directions, converging at the top of the mixing chamber 110 in the height direction. This simplifies the structure of the smoke inlet 121 and smoke outlet 122, and also simplifies the pipe connections at the smoke inlet 121 and smoke outlet 122.

[0049] Reference Figure 1 In one embodiment, it also includes a base 800 whose length direction is consistent with the furnace body 100, and a support platform 810 is provided on the base 800 corresponding to the end of the furnace body 100 close to the stirring motor 310, and a sliding member 820 is provided on the base 800 corresponding to the end of the furnace body 100 far from the stirring motor 310.

[0050] In this embodiment, considering that there is a large temperature difference between the furnace body 100 during operation and when it stops working, there is also a large dimensional expansion and contraction. Therefore, a support platform 810 and a sliding member 820 are introduced. The furnace body 100 is supported by the support platform 810 and the sliding member 820, so that the majority of the furnace body 100 does not contact the base 800, thereby avoiding damage caused by friction. The sliding member 820 can slide on the base 800, so the sliding of the sliding member 820 can adapt to the deformation of the furnace body 100 in the longitudinal direction. The sliding method of the sliding member 820 can be various. For example, a rolling wheel is provided on the sliding member 820 and a sliding groove is provided at a corresponding position on the base 800, so that the sliding member 820 can achieve sliding.

[0051] In one embodiment, a labyrinth sealing structure is provided at a position corresponding to the stirring shaft 320 and the stirring chamber 110 .

[0052] In this embodiment, a preferred sealing structure is provided to ensure the sealing effect at the contact position between the stirring shaft 320 and the stirring chamber 110 .

[0053] Reference Figure 1 In one embodiment, a first control valve 710 is provided on the air inlet pipe 700 , a second control valve 410 is provided on the air extraction pipe 400 , and a third control valve 210 is provided on the feeding port 200 .

[0054] In this embodiment, the addition of first control valve 710, second control valve 410, and third control valve 210 enables automatic control of conduction at various positions, thereby achieving automatic control of the working environment. Specifically, the three valves can operate in an electromagnetic manner, etc., without limitation; and the communication method of the three valves can be wired or wireless.

[0055] Reference Figure 1 In one embodiment, the smoke outlet 122 is provided with an air outlet pipe 600 , and a heat exchange structure is matched between the air inlet pipe 700 and the air outlet pipe 600 .

[0056] In this embodiment, to reduce energy consumption, the higher temperature of the gas in the outlet pipe 600 is utilized to preheat the gas in the inlet pipe 700, thereby reducing energy consumption. Specifically, the heat exchange between the inlet pipe 700 and the outlet pipe 600 can be performed by direct contact heat transfer, or more efficient heat transfer can be achieved through methods such as a heat pump.

[0057] Reference Figure 2 In one embodiment, a heat-insulating layer 140 is provided on the outer periphery of the furnace body 100 .

[0058] In this embodiment, the provision of insulation layer 140 reduces heat loss through the periphery of furnace body 100. The material of insulation layer 140 is not limited, but is preferably an inorganic material. The area and thickness of insulation layer 140 are designed based on the desired application.

[0059] Reference Figure 1 In one embodiment, a static pressure box 530 is provided corresponding to the combustion nozzle 520 , and the exhaust pipe 400 is introduced into the static pressure box 530 .

[0060] In this embodiment, the static pressure box 530 reduces dynamic pressure, increases static pressure, stabilizes airflow, and reduces airflow vibration, thereby achieving a more ideal air supply effect. The device allows airflow to pass while effectively preventing or reducing the outward propagation of sound energy.

[0061] In summary, the waste embryo processing machine provided by the present invention has an exhaust pipe 400 that is introduced into the combustion nozzle 520, so that the exhaust gas extracted from the stirring chamber 110 can be inactivated at the position of the combustion nozzle 520, and the high temperature of the flue pipe 120 can heat the stirring chamber 110, and the embryonic paste in the stirring chamber 110 is evaporated and eventually turned into powder, and all the viral factors in the chicken embryo are inactivated; when the stirring motor 310 rotates in the opposite direction, a conveying action pointing to the discharge port 130 is formed in the stirring chamber 110, and when the stirring motor 310 rotates in the opposite direction at the right time, the embryonic paste (or powder) can move to the position of the discharge port 130, providing convenience for final cleaning. The system can be placed outside the production area, significantly improve the production environment, achieve continuous inactivation, support the automation of vaccine production, control virus transmission, improve working conditions, save resources, and improve efficiency. The processed powder is easy to package, store, and transport, and can be used as fertilizer or feed.

[0062] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A waste embryo processing machine, characterized in that: include: A columnar furnace body (100) comprises a stirring chamber (110) and a flue pipe (120); the interior of the stirring chamber (110) is arc-shaped at the lower portion in the height direction; an air inlet leading to the outside is provided on the stirring chamber (110); the flue pipe (120) is folded back and forth in the length direction of the stirring chamber (110); the range covered by the flue pipe (120) includes at least the bottom of the stirring chamber (110); and the flue pipe (120) comprises at least one smoke inlet (121) and at least one smoke outlet (122); A feeding port (200) is connected to the stirring chamber (110); The stirring portion (300) comprises a stirring motor (310) and a stirring shaft (320) output from the stirring motor (310), wherein the stirring shaft (320) extends into the stirring chamber (110), and a stirring driving member (330) is provided on the outer periphery of the stirring shaft (320) inside the stirring chamber (110), wherein the stirring driving member (330) is provided corresponding to the bottom of the stirring chamber (110), and a discharge port (130) is provided on one end of the stirring chamber (110) away from the stirring motor (310), wherein when the stirring motor (310) rotates in the reverse direction, a conveying action pointing to the discharge port (130) is formed in the stirring chamber (110); An air extraction pipe (400) is led out of the mixing chamber (110), and an exhaust fan (410) is provided on the air extraction pipe (400); The combustion unit includes a burner (510) and a combustion nozzle (520) led out of the burner (510), the exhaust pipe (400) is led into the combustion nozzle (520), and the combustion nozzle (520) is led into the smoke inlet (121).

2. The waste embryo processing machine according to claim 1, characterized in that: When the stirring motor (310) rotates in the forward direction, a conveying action pointing in the direction of the stirring motor (310) is formed in the stirring chamber (110).

3. The waste embryo processing machine according to claim 1, characterized in that: The air inlet is connected to an air inlet pipe (700), the air inlet pipe (700) and the exhaust pipe (400) are arranged on the end face of the furnace body (100) in the longitudinal direction, and the flue pipe (120) covers the entire circumference of the stirring chamber (110).

4. The waste embryo processing machine according to claim 1, characterized in that: The number of the smoke inlet (121) and the number of the smoke outlet (122) are both one, the smoke inlet (121) is arranged at the lower part of the flue pipe (120) in the height direction, and the smoke outlet (122) is arranged at the upper part of the flue pipe (120) in the height direction.

5. The waste embryo processing machine according to claim 1, characterized in that: The invention also includes a base (800) whose length direction is consistent with that of the furnace body (100), a support platform (810) is provided on the base (800) at one end corresponding to the furnace body (100) near the stirring motor (310), and a sliding member (820) that slides in the length direction is provided on the base (800) at one end corresponding to the furnace body (100) far from the stirring motor (310).

6. The waste embryo processing machine according to any one of claims 1 to 5, characterized in that: A labyrinth sealing structure is provided at positions corresponding to the stirring shaft (320) and the stirring chamber (110).

7. The waste embryo processing machine according to any one of claims 1 to 5, characterized in that: The air inlet pipe (700) is provided with a first control valve (710), the air extraction pipe (400) is provided with a second control valve (410), and the feeding port (200) is provided with a third control valve (210).

8. The waste embryo processing machine according to any one of claims 1 to 5, characterized in that: An air outlet pipe (600) is led out of the smoke outlet (122), and a heat exchange structure is matched between the air inlet pipe (700) and the air outlet pipe (600).

9. The waste embryo processing machine according to any one of claims 1 to 5, characterized in that: A heat-insulating layer (140) is provided on the outer periphery of the furnace body (100).

10. The waste embryo processing machine according to any one of claims 1 to 5, characterized in that: A static pressure box (530) is provided corresponding to the combustion nozzle (520), and the exhaust pipe (400) is introduced into the static pressure box (530).

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