Integrated steam quality comprehensive treatment equipment
The combination of filter screen, activated carbon filter plate and water-cooled block atomizing nozzle solves the blockage, leakage and cooling problems of steam treatment equipment, achieves efficient filtration and cooling, and ensures steam quality and equipment reliability.
Patent Information
- Application Number
- CN202422810540.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing steam treatment equipment has problems such as blockage that is difficult to clean, poor sealing leading to leakage, incomplete removal of odor and harmful substances, high-temperature steam that harms the environment, and waste of coolant.
Filter screens and activated carbon filter plates are used for preliminary and further filtration, combined with water cooling blocks and atomizing nozzles for cooling. Sealing rubber rings and bolt connections are used to ensure the sealing of the equipment, making it easy to disassemble and maintain.
Effectively remove impurities and harmful substances in steam, reduce steam temperature, prevent leakage, save coolant, reduce maintenance costs, and improve steam quality and equipment maintainability.
Smart Images

Figure CN223404673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam treatment, and more specifically, to integrated steam quality comprehensive treatment equipment. Background Art
[0002] In industrial production, steam treatment has a significant impact on the production process and product quality. Steam is an indispensable form of energy in many industrial fields. The steam generated in some production processes needs to be treated before being discharged. Steam needs to be comprehensively treated to avoid the direct discharge of poor-quality steam.
[0003] After searching, the Chinese patent with announcement number CN216662721U discloses purification treatment equipment for superheated steam processing. For existing purification treatment equipment, when in use, it is impossible to effectively filter and collect the reactants. If the equipment is used for a long time, it is easy to cause it to be blocked or the reactants inside it are difficult to clean. When in use, the existing purification treatment equipment is prone to leakage due to poor sealing at the interface of its pipeline transportation, and there are certain limitations in its use. By setting a threaded pipe and a filter adsorption net, it has the advantages of facilitating the collection of reactants and preventing blockage, and solves the problem that the existing treatment equipment cannot effectively filter and collect reactants, causing blockage or difficulty in cleaning the reactants inside it. By setting a flange and a sealing ring, it has the advantage of increasing the sealing of the pipeline interface to prevent water leakage, and solves the problem that the existing treatment equipment leaks at the interface of pipeline transportation due to poor sealing.
[0004] When filtering steam, there is a lack of effective means to remove odors and harmful substances in the steam. At the same time, high-temperature steam is not easy to cool down quickly, causing steam discharge to affect the surrounding environment and personnel. At the same time, there may be a waste of coolant during the cooling process, which neither saves energy nor increases production costs. Utility Model Content
[0005] In order to overcome the problems and defects in the prior art, the present invention provides an integrated steam quality comprehensive treatment device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: an integrated steam quality comprehensive treatment device, comprising a first steam treatment tank, a second steam treatment tank being provided on top of the first steam treatment tank, a steam treatment mechanism being provided on one side of the first steam treatment tank, a circulating cooling mechanism being provided inside the first steam treatment tank, and a disassembly mechanism being provided between the first steam treatment tank and the second steam treatment tank;
[0007] The steam treatment mechanism includes an inlet pipe, which is arranged on one side of the first steam treatment tank. One end of the inlet pipe is fixedly connected to a fixed box. A connecting pipe is fixedly connected between the fixed box and the first steam treatment tank. A filter is fixedly installed on the inner wall of the fixed box. The bottom of the fixed box is fixedly connected to a drain pipe, and a valve is fixedly installed inside the drain pipe.
[0008] Preferably, the circulating cooling mechanism includes a first circulating pipe, which is arranged at the bottom of the first steam treatment tank, a water cooling block is fixedly installed between the first circulating pipe and the first steam treatment tank, a circulating pump is fixedly installed at the top of the first circulating pipe, and a second circulating pipe is fixedly connected to the top of the circulating pump.
[0009] Preferably, one end of the second circulation pipe is fixedly connected to a fixed pipe, and one end of the fixed pipe passes through the first steam treatment tank and extends to the interior of the first steam treatment tank.
[0010] Preferably, a plurality of atomizing nozzles are fixedly installed on the bottom of the fixed pipe.
[0011] Preferably, an activated carbon filter plate is installed inside the second steam treatment tank, and a discharge pipe is fixedly connected to one side of the second steam treatment tank, and the cross-sectional shape of the discharge pipe is set to be L-shaped.
[0012] Preferably, the disassembly and assembly mechanism includes a sealing rubber ring, which is arranged between the first steam treatment tank and the second steam treatment tank. A connecting plate is fixedly connected to the outside of the sealing rubber ring, and fixing blocks are fixedly connected on both sides of the first steam treatment tank and the second steam treatment tank.
[0013] Preferably, threaded holes are provided on the top surfaces of the fixing block and the connecting plate, and fixing bolts are threadedly connected inside the threaded holes.
[0014] The technical effects and advantages of this utility model are:
[0015] By setting up a steam treatment mechanism and a circulating cooling mechanism, the steam is initially filtered through a filter, which can effectively remove larger particles of impurities and improve the purity of the steam. The activated carbon filter plate further filters the steam to remove odors and harmful substances, making the steam quality higher and meeting the needs of various industrial production for high-quality steam. Under the action of the water-cooling block, a low temperature is maintained, providing a reliable cold source for steam cooling. The cooperation of the circulating pump and the atomizing nozzle can spray the coolant into atomized form, effectively cooling the steam, ensuring that the steam temperature meets the requirements, avoiding damage to the surrounding environment or personnel caused by high-temperature steam, and avoiding waste of coolant, which is more energy-efficient.
[0016] By setting up a disassembly and assembly mechanism, the sealing rubber ring is used to ensure the sealing of the equipment in the connected state to prevent steam leakage. When the inside of the first steam treatment tank and the second steam treatment tank needs to be cleaned or maintained, the two treatment tanks can be separated by simply unscrewing the fixing bolts. The operation is simple and convenient, which reduces maintenance costs and improves the maintainability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 This is a schematic diagram of the disassembled structure of the second steam treatment tank and the sealing rubber ring of the utility model.
[0019] Figure 3 This is a structural schematic diagram of the first steam treatment tank of the present utility model.
[0020] Figure 4 For the utility model Figure 2 Schematic diagram of the structure viewed from above.
[0021] Figure 5 It is a front cross-sectional structural schematic diagram of the present utility model.
[0022] The accompanying drawings are marked as follows: 1. First steam treatment tank; 2. Second steam treatment tank; 3. Inlet pipe; 4. Fixed box; 5. Connecting pipe; 6. Filter screen; 7. Drain pipe; 8. Valve; 9. First circulation pipe; 10. Water cooling block; 11. Circulating pump; 12. Second circulation pipe; 13. Fixed pipe; 14. Atomizing nozzle; 15. Activated carbon filter plate; 16. Discharge pipe; 17. Sealing rubber ring; 18. Connecting plate; 19. Fixed block; 20. Threaded hole; 21. Fixing bolt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] As attached Figure 1-5 The integrated steam quality comprehensive treatment equipment shown includes a first steam treatment tank 1, a second steam treatment tank 2 is arranged on the top of the first steam treatment tank 1, a steam treatment mechanism is arranged on one side of the first steam treatment tank 1, a circulating cooling mechanism is arranged inside the first steam treatment tank 1, and a disassembly mechanism is arranged between the first steam treatment tank 1 and the second steam treatment tank 2;
[0025] The steam treatment mechanism includes an inlet pipe 3, which is arranged on one side of the first steam treatment tank 1. One end of the inlet pipe 3 is fixedly connected to a fixed box 4. A connecting pipe 5 is fixedly connected between the fixed box 4 and the first steam treatment tank 1. A filter screen 6 is fixedly installed on the inner wall of the fixed box 4. The bottom of the fixed box 4 is fixedly connected to a drain pipe 7, and a valve 8 is fixedly installed inside the drain pipe 7.
[0026] As attached Figure 1 、 3 As shown in Figure 5, the circulating cooling mechanism includes a first circulating pipe 9, which is arranged at the bottom of the first steam treatment tank 1. A water-cooling block 10 is fixedly installed between the first circulating pipe 9 and the first steam treatment tank 1. A circulating pump 11 is fixedly installed on the top of the first circulating pipe 9. A second circulating pipe 12 is fixedly connected to the top of the circulating pump 11. One end of the second circulating pipe 12 is fixedly connected to a fixed pipe 13. One end of the fixed pipe 13 passes through the first steam treatment tank 1 and extends to the inside of the first steam treatment tank 1. A plurality of atomizing nozzles 14 are fixedly installed at the bottom of the fixed pipe 13 to facilitate continuous circulation and cooling of the coolant and continuous removal of heat from the steam, thereby avoiding direct discharge of steam to damage the surrounding environment and avoiding harm to personnel caused by high-temperature steam.
[0027] As attached Figure 1 、 2 As shown in Figures 4 and 5, an activated carbon filter plate 15 is installed inside the second steam treatment tank 2. A discharge pipe 16 is fixedly connected to one side of the second steam treatment tank 2. The cross-sectional shape of the discharge pipe 16 is set to be L-shaped to facilitate filtering harmful substances in the steam.
[0028] As attached Figure 1-5 As shown, the disassembly and assembly mechanism includes a sealing rubber ring 17, which is arranged between the first steam treatment tank 1 and the second steam treatment tank 2. A connecting plate 18 is fixedly connected to the outside of the sealing rubber ring 17, and the first steam treatment tank 1 and the second steam treatment tank 2 are fixedly connected to fixed blocks 19 on both sides. Threaded holes 20 are provided on the top surfaces of the fixing blocks 19 and the connecting plate 18, and fixing bolts 21 are threadedly connected inside the threaded holes 20, so that the first steam treatment tank 1 and the second steam treatment tank 2 can be disassembled to facilitate maintenance inside the device. At the same time, when the first steam treatment tank 1 and the second steam treatment tank 2 are installed, the sealing effect is guaranteed to avoid large-scale steam leakage.
[0029] Working principle of the utility model: During use, the integrated steam quality comprehensive treatment equipment provided by the utility model enters the fixed box 4 through the inlet pipe 3. Inside the fixed box 4, the filter screen 6 performs preliminary filtration on the steam to remove larger particles of impurities. The filtered steam enters the first steam treatment tank 1 through the connecting pipe 5. Impurities accumulate at the bottom of the fixed box 4. The valve 8 can be opened when needed to discharge the impurities through the drain pipe 7. The first circulation pipe 9 at the bottom of the first steam treatment tank 1 is kept at a low temperature under the action of the water cooling block 10. The circulation pump 11 is started to transport the coolant in the first circulation pipe 9 through the second circulation pipe 12. The fixed pipe 13 at one end of the second circulation pipe 12 introduces the coolant into the first steam treatment tank 1. The multiple atomizing nozzles 14 at the bottom of the fixed pipe 13 atomize and spray the coolant to cool the steam. The steam after being treated by the first steam treatment tank 1 enters the second steam treatment tank 2. The activated carbon filter plate 15 inside the second steam treatment tank 2 further filters the steam to remove odor and harmful substances. The treated steam is discharged from the equipment through the discharge pipe 16 with an L-shaped cross-section.
[0030] When the first steam treatment tank 1 and the second steam treatment tank 2 need to be disassembled or installed, the sealing rubber ring 17 plays a sealing role to prevent steam leakage. The connecting plate 18 on the outside of the sealing rubber ring 17 is connected to the fixing blocks 19 on both sides of the first steam treatment tank 1 and the second steam treatment tank 2 through fixing bolts 21. When disassembling, the first steam treatment tank 1 and the second steam treatment tank 2 can be separated by unscrewing the fixing bolts 21, which is convenient for cleaning or maintenance of the interior of the first steam treatment tank 1 and the second steam treatment tank 2.
[0031] Finally, the above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by persons skilled in the art without departing from the spirit and technical concepts disclosed in this utility model are intended to be covered by the claims of this utility model.
Claims
1. An integrated steam quality comprehensive treatment device, comprising a first steam treatment tank (1), characterized in that: A second steam treatment tank (2) is provided on the top of the first steam treatment tank (1), a steam treatment mechanism is provided on one side of the first steam treatment tank (1), a circulating cooling mechanism is provided inside the first steam treatment tank (1), and a disassembly mechanism is provided between the first steam treatment tank (1) and the second steam treatment tank (2); The steam treatment mechanism comprises an inlet pipe (3), the inlet pipe (3) being arranged on one side of the first steam treatment tank (1), one end of the inlet pipe (3) being fixedly connected to a fixed box (4), a connecting pipe (5) being fixedly connected between the fixed box (4) and the first steam treatment tank (1), a filter screen (6) being fixedly installed on the inner wall of the fixed box (4), a drain pipe (7) being fixedly connected to the bottom of the fixed box (4), and a valve (8) being fixedly installed inside the drain pipe (7).
2. The integrated steam quality comprehensive treatment equipment according to claim 1, characterized in that: The circulating cooling mechanism comprises a first circulating pipe (9), the first circulating pipe (9) being arranged at the bottom of the first steam treatment tank (1), a water cooling block (10) being fixedly installed between the first circulating pipe (9) and the first steam treatment tank (1), a circulating pump (11) being fixedly installed at the top end of the first circulating pipe (9), and a second circulating pipe (12) being fixedly connected to the top end of the circulating pump (11).
3. The integrated steam quality comprehensive treatment equipment according to claim 2, characterized in that: One end of the second circulation pipe (12) is fixedly connected to a fixed pipe (13), and one end of the fixed pipe (13) passes through the first steam treatment tank (1) and extends into the interior of the first steam treatment tank (1).
4. The integrated steam quality comprehensive treatment equipment according to claim 3, characterized in that: A plurality of atomizing nozzles (14) are fixedly mounted on the bottom of the fixed tube (13).
5. The integrated steam quality comprehensive treatment equipment according to claim 1, characterized in that: An activated carbon filter plate (15) is installed inside the second steam treatment tank (2), and a discharge pipe (16) is fixedly connected to one side of the second steam treatment tank (2), and the cross-sectional shape of the discharge pipe (16) is set to be L-shaped.
6. The integrated steam quality comprehensive treatment equipment according to claim 1, characterized in that: The disassembly and assembly mechanism comprises a sealing rubber ring (17), which is arranged between the first steam treatment tank (1) and the second steam treatment tank (2), a connecting plate (18) is fixedly connected to the outside of the sealing rubber ring (17), and fixing blocks (19) are fixedly connected to both sides of the first steam treatment tank (1) and the second steam treatment tank (2).
7. The integrated steam quality comprehensive treatment equipment according to claim 6, characterized in that: The top surfaces of the fixing block (19) and the connecting plate (18) are both provided with threaded holes (20), and the threaded holes (20) are internally threadedly connected with fixing bolts (21).
Citation Information
Patent Citations
Purification treatment equipment for superheated steam processing
CN216662721U