Ferrous sulfide passivation device
Through the design of the spray mechanism and linkage components, the problem of uneven passivation of ferrous sulfide is solved, and the passivation uniformity and cost-effectiveness are improved.
Patent Information
- Application Number
- CN202422735066.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In the existing ferrous sulfide passivation process, an uneven passivation film is easily formed when the passivating agent is sprayed, which affects the passivation effect.
The spray mechanism and linkage components are used in conjunction with each other to improve the spray area and uniformity through the rotation of the nozzle and the intermittent movement of the placement frame, and the passivation agent is recycled through the reuse mechanism.
The uniformity of ferrous sulfide passivation and the improvement of spray area are achieved, while the passivation cost is reduced.
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Figure CN223404876U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of ferrous sulfide passivation, and in particular to a ferrous sulfide passivation device. Background Art
[0002] Ferrous sulfide is an inorganic compound with the chemical formula FeS. It appears as dark brown hexagonal crystals and is insoluble in water. It can be obtained by melting sulfur and iron together in a high-vacuum quartz tube. The reaction equation is Fe + S → FeS (heating is required). Due to the need to improve the stability, corrosion resistance, environmental impact, and application requirements of ferrous sulfide, it needs to be passivated.
[0003] In the related art, the two most common methods for passivation of ferrous sulfide are immersion passivation and spray passivation. Among them, spray passivation is to atomize the passivation agent into fine droplets through a spraying device and spray it onto the surface of ferrous sulfide, so as to quickly cover a large area of ferrous sulfide surface, and the process efficiency is high;
[0004] However, due to the amount and shape of ferrous sulfide, some areas are difficult to spray completely when spraying the passivator, which easily forms an uneven passivation film and affects the passivation effect.
[0005] Therefore, those skilled in the art provide a ferrous sulfide passivation device to solve the problems raised in the above background technology. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the present application provides a ferrous sulfide passivation device.
[0007] The ferrous sulfide passivation device provided in this application adopts the following technical solution:
[0008] A ferrous sulfide passivation device, comprising:
[0009] A passivation box and a movable door hinged on one side thereof;
[0010] A spray mechanism is provided inside the passivation box and includes a sieve plate fixedly mounted on the bottom of the inner cavity of the passivation box, a placement frame is provided on the top of the sieve plate, a spray assembly is installed on the top of the inner cavity of the passivation box for spraying and passivating the ferrous sulfide, and a linkage assembly is installed between the sieve plate and the placement frame for improving the passivation uniformity of the ferrous sulfide; and
[0011] The recycling mechanism is arranged on one side of the passivation box to recycle the passivation liquid and passivation agent.
[0012] By adopting the above technical solution, the spraying area can be increased during the passivation of ferrous sulfide, and the passivation uniformity of ferrous sulfide can be further improved.
[0013] Preferably, the spray assembly includes a box body fixedly mounted on the top of the inner cavity of the passivation box, a T-shaped tube is passed through the bottom of the inner cavity of the box body, one end of the T-shaped tube located outside the box body is connected to the spray head, a motor is mounted on one side of the top of the inner cavity of the passivation box, and pulleys are mounted on the output end of the motor and the surface of the T-shaped tube, a transmission belt is wound around the surface of the two pulleys, and the two pulleys are connected by the transmission belt;
[0014] By adopting the above technical solution, the spraying area of the nozzle can be increased, so as to improve the spraying uniformity during the passivation of ferrous sulfide.
[0015] Preferably, the linkage assembly includes a fixing ring fixedly mounted on the bottom of the placement frame, teeth are fixedly mounted on the bottom of the inner wall of the fixing ring, a linkage gear is rotatably mounted on one side of the top of the sieve plate, the linkage gear and the teeth are meshed, a fixing rod is fixedly mounted on the bottom of the nozzle, the bottom end of the fixing rod passes through the placement frame and extends to the inside of the fixing ring, an asymmetric gear is fixedly mounted on the bottom end of the fixing rod, and the asymmetric gear and the linkage gear are meshed;
[0016] By adopting the above technical solution, the ferrous sulfide can be moved during passivation, so as to better spray the ferrous sulfide at the bottom.
[0017] Preferably, the top of the box body is connected with a connecting pipe, and one end of the connecting pipe away from the box body passes through the passivation box and is connected with an external liquid supply pipe;
[0018] By adopting the above technical solution, it is possible to add the vulcanizing agent into the interior of the box body, so as to maintain the usage amount of the vulcanizing agent.
[0019] Preferably, the recycling mechanism includes a water tank fixedly mounted at the bottom of the inner cavity of the passivation box, a gear pump is mounted at the bottom of one side of the passivation box, the liquid inlet end of the gear pump passes through the passivation box and is connected to the water tank, the liquid outlet end of the gear pump is connected to a return pipe, the end of the return pipe away from the gear pump passes through the passivation box and is connected to one side of the top of the box body;
[0020] By adopting the above technical solution, the vulcanizing agent can be reused to reduce the cost.
[0021] Preferably, an annular slide rail is fixedly installed on the top of the sieve plate, and sliders are fixedly installed on all four sides of the bottom of the placement frame, and the annular slide rail and the sliders are in sliding connection;
[0022] By adopting the above technical solution, the stability of the placement frame can be increased when it rotates, thereby preventing the placement frame from shaking during rotation and affecting the stability of ferrous sulfide during passivation.
[0023] In summary, this application has the following beneficial technical effects:
[0024] 1. The ferrous sulfide passivation device utilizes the mutual cooperation between the spray assembly and the linkage assembly to increase the spray area of the vulcanizer during ferrous sulfide passivation. At the same time, the meshing connection between the asymmetric gear and the linkage gear can be used to drive the fixed ring to rotate during the spraying process, so that the ferrous sulfide moves during the passivation, thereby achieving the goal of increasing the spray area while further improving the passivation uniformity of the ferrous sulfide.
[0025] 2. In the ferrous sulfide passivation device, when the nozzle sprays a certain amount of sulfiding agent, the sulfiding agent falls into the inside of the water tank. At the same time, the gear pump is turned on to extract the sulfiding agent inside the water tank, and the sulfiding agent is re-injected into the inner cavity of the tank through the connection between the reflux pipe and the tank, thereby realizing the reuse of the sulfiding agent and reducing cost expenditure. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic structural diagram of a ferrous sulfide passivation device according to an embodiment of the present application;
[0027] Figure 2 This is a schematic structural diagram of a spray assembly in a ferrous sulfide passivation device according to an embodiment of the present application;
[0028] Figure 3 This is a schematic diagram of the structure of an annular slide rail in a ferrous sulfide passivation device in an embodiment of the present application;
[0029] Figure 4 This is a schematic diagram of the linkage component structure in a ferrous sulfide passivation device in an embodiment of the present application.
[0030] Explanation of the accompanying drawings: 1. Passivation box; 2. Movable door; 3. Spray mechanism; 31. Sieve plate; 32. Placement frame; 33. Spray assembly; 331. Box body; 332. Spray head; 333. Motor; 334. Pulley; 335. Drive belt; 336. Connecting pipe; 337. T-shaped pipe; 34. Linkage assembly; 341. Fixed ring; 342. Teeth; 343. Linkage gear; 344. Fixed rod; 345. Asymmetric gear; 35. Annular slide rail; 36. Slider; 4. Recycling mechanism; 41. Water tank; 42. Gear pump; 43. Return pipe. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-4 This application is described in further detail.
[0032] The present application embodiment discloses a ferrous sulfide passivation device. Figure 1-4 , a ferrous sulfide passivation device, comprising:
[0033] A passivation box 1 and a movable door 2 hinged on one side thereof;
[0034] The spray mechanism 3 is arranged inside the passivation box 1 and includes a sieve plate 31 fixedly mounted on the bottom of the inner cavity of the passivation box 1, a placement frame 32 is provided on the top of the sieve plate 31, and a spray assembly 33 is installed on the top of the inner cavity of the passivation box 1 for spraying and passivating the ferrous sulfide. A linkage assembly 34 is installed between the sieve plate 31 and the placement frame 32 for improving the passivation uniformity of the ferrous sulfide; and
[0035] The recycling mechanism 4 is provided on one side of the passivation box 1 for recycling the passivation liquid and the passivating agent.
[0036] Reference Figure 1 as well as Figure 2 The spray assembly 33 includes a box body 331 fixedly mounted on the top of the inner cavity of the passivation box 1, a T-shaped tube 337 passes through the bottom of the inner cavity of the box body 331, and one end of the T-shaped tube 337 located outside the box body 331 is connected to the spray head 332. A motor 333 is installed on one side of the top of the inner cavity of the passivation box 1, and pulleys 334 are installed on the output end of the motor 333 and the surface of the T-shaped tube 337. A transmission belt 335 is wound around the surface of the two pulleys 334, and the two pulleys 334 are connected by the transmission belt 335.
[0037] In this embodiment, the connection between the T-shaped tube 337 and the nozzle 332 is used to spray the vulcanizing agent onto the surface of the ferrous sulfide inside the placement frame 32 to passivate the ferrous sulfide. At the same time, the motor 333 drives the pulley 334 to rotate, and then drives the nozzle 332 to rotate through the transmission connection between the pulley 334 and the transmission belt 335.
[0038] Please continue to refer to Figure 2 The top of the box body 331 is connected with a connecting pipe 336. The end of the connecting pipe 336 away from the box body 331 passes through the passivation box 1 and is connected with the external liquid supply pipe to provide vulcanizing agent to the nozzle 332.
[0039] Please refer to Figure 3 as well as Figure 4 The linkage assembly 34 includes a fixing ring 341 fixedly mounted on the bottom of the placement frame 32, a tooth 342 is fixedly mounted on the bottom of the inner wall of the fixing ring 341, a linkage gear 343 is rotatably mounted on one side of the top of the sieve plate 31, and the linkage gear 343 and the tooth 342 are meshed together. A fixing rod 344 is fixedly mounted on the bottom of the nozzle 332, and the bottom end of the fixing rod 344 passes through the placement frame 32 and extends to the inside of the fixing ring 341. An asymmetric gear 345 is fixedly mounted on the bottom end of the fixing rod 344, and the asymmetric gear 345 and the linkage gear 343 are meshed together.
[0040] In this embodiment, while the nozzle 332 rotates, the fixed rod 344 and the asymmetric gear 345 at its bottom end are synchronously driven to rotate, and then the fixed ring 341 is intermittently rotated by utilizing the meshing connection of the asymmetric gear 345, the linkage gear 343 and the teeth 342, thereby driving the ferrous sulfide in the placement frame 32 to perform intermittent movement, so as to further improve the passivation uniformity of the vulcanizing agent.
[0041] Please continue to refer to Figure 3 , an annular slide rail 35 is fixedly installed on the top of the sieve plate 31, and sliders 36 are fixedly installed around the bottom of the placement frame 32, and the annular slide rail 35 and the sliders 36 are slidably connected;
[0042] In this embodiment, the placement frame 32 can maintain its stability when it rotates, so as to avoid shaking of the ferrous sulfide in the placement frame 32 and affecting the passivation uniformity.
[0043] Reference Figure 1 The recycling mechanism 4 includes a water tank 41 fixedly mounted on the bottom of the inner cavity of the passivation tank 1, a gear pump 42 is installed at the bottom of one side of the passivation tank 1, the liquid inlet end of the gear pump 42 passes through the passivation tank 1 and is connected to the water tank 41, and the liquid outlet end of the gear pump 42 is connected to a return pipe 43, and the end of the return pipe 43 away from the gear pump 42 passes through the passivation tank 1 and is connected to one side of the top of the box body 331;
[0044] In this embodiment, when the vulcanizing agent is sprayed to a certain amount through the nozzle 332, the connection between the connecting pipe 336 and the box 331 is cut off, and the gear pump 42 is simultaneously turned on to work to extract the passivating agent inside the water tank 41, and the passivating agent is injected into the interior of the box 331 by utilizing the connection between the return pipe 43 and the box 331.
[0045] The implementation principle of the ferrous sulfide passivation device of the present embodiment is as follows: an external vulcanizing agent is injected into the interior of the box 331 through the connecting pipe 336, and the sulfiding agent is sprayed onto the surface of the ferrous sulfide inside the placement frame 32 through the connection between the T-shaped pipe 337 and the spray head 332 to passivate the ferrous sulfide. At the same time, the motor 333 drives the pulley 334 to rotate, and the transmission connection between the pulley 334 and the transmission belt 335 drives the spray head 332 to rotate to increase the spray area of the vulcanizing agent.
[0046] As the nozzle 332 rotates, the fixed rod 344 and the asymmetric gear 345 at its bottom are synchronously driven to rotate. The meshing connection between the asymmetric gear 345, the linkage gear 343, and the teeth 342 then causes the fixed ring 341 to intermittently rotate, thereby driving the ferrous sulfide in the placement frame 32 to intermittently move, thereby further improving the passivation uniformity of the vulcanizing agent.
[0047] When the vulcanizing agent is sprayed to a certain amount through the nozzle 332, the connection between the connecting pipe 336 and the box 331 is cut off, and the gear pump 42 is opened synchronously to extract the passivating agent inside the water tank 41, and the passivating agent is injected into the inside of the box 331 through the connection between the return pipe 43 and the box 331, thereby realizing the reuse of the passivating agent.
[0048] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A ferrous sulfide passivation device, characterized in that: include: A passivation box (1), and a movable door (2) hinged on one side thereof; A spray mechanism (3) is arranged inside the passivation box (1) and comprises a sieve plate (31) fixedly mounted on the bottom of the inner cavity of the passivation box (1); a placement frame (32) is provided on the top of the sieve plate (31); a spray assembly (33) is installed on the top of the inner cavity of the passivation box (1) for spraying and passivating the ferrous sulfide; a linkage assembly (34) is installed between the sieve plate (31) and the placement frame (32) for improving the passivation uniformity of the ferrous sulfide; as well as The recycling mechanism (4) is arranged on one side of the passivation box (1) and is used for recycling the passivation liquid passivator.
2. A ferrous sulfide passivation device according to claim 1, characterized in that: The spray assembly (33) comprises a box body (331) fixedly mounted on the top of the inner cavity of the passivation box (1); a T-shaped tube (337) is passed through the bottom of the inner cavity of the box body (331); one end of the T-shaped tube (337) located outside the box body (331) is connected to a spray head (332); a motor (333) is mounted on one side of the top of the inner cavity of the passivation box (1); a pulley (334) is mounted on the output end of the motor (333) and the surface of the T-shaped tube (337); a transmission belt (335) is wound around the surfaces of the two pulleys (334); and the two pulleys (334) are connected to each other through the transmission belt (335).
3. A ferrous sulfide passivation device according to claim 2, characterized in that: The linkage assembly (34) includes a fixing ring (341) fixedly mounted on the bottom of the placement frame (32); teeth (342) are fixedly mounted on the bottom of the inner wall of the fixing ring (341); a linkage gear (343) is rotatably mounted on one side of the top of the sieve plate (31); the linkage gear (343) and the teeth (342) are in meshing connection; a fixing rod (344) is fixedly mounted on the bottom of the nozzle (332); the bottom end of the fixing rod (344) passes through the placement frame (32) and extends to the inside of the fixing ring (341); an asymmetric gear (345) is fixedly mounted on the bottom end of the fixing rod (344); the asymmetric gear (345) and the linkage gear (343) are in meshing connection.
4. A ferrous sulfide passivation device according to claim 2, characterized in that: The top of the box body (331) is connected to a connecting pipe (336), and the end of the connecting pipe (336) away from the box body (331) passes through the passivation box (1) and is connected to an external liquid supply pipe.
5. A ferrous sulfide passivation device according to claim 2, characterized in that: The recycling mechanism (4) comprises a water tank (41) fixedly mounted on the bottom of the inner cavity of the passivation box (1); a gear pump (42) is mounted on the bottom of one side of the passivation box (1); the liquid inlet end of the gear pump (42) passes through the passivation box (1) and is connected to the water tank (41); the liquid outlet end of the gear pump (42) is connected to a return pipe (43); the end of the return pipe (43) away from the gear pump (42) passes through the passivation box (1) and is connected to one side of the top of the box body (331).
6. The ferrous sulfide passivation device according to claim 1, characterized in that: An annular slide rail (35) is fixedly installed on the top of the sieve plate (31), and sliders (36) are fixedly installed around the bottom of the placement frame (32), and the annular slide rail (35) and the sliders (36) are in sliding connection.