Water-based adhesive production reaction kettle with sampling structure
By introducing a stirring component and a sampling component into the reactor, the problems of inner wall adhesion and sampling difficulties in water-based adhesive production are solved, uniform stirring and real-time sampling are achieved, and production efficiency and operational convenience are improved.
Patent Information
- Application Number
- CN202422790502.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-15
AI Technical Summary
In the production process of water-based glue in existing reactors, the water-based glue easily adheres to the inner wall, resulting in uneven stirring and low mixing efficiency. In addition, sampling and testing cannot be performed during the stirring process, affecting work efficiency.
A reactor with a sampling structure is designed, which includes a stirring component and a sampling component. The stirring rod is driven by a rotating motor to move up and down to clean the glue on the inner wall, and real-time sampling is achieved through a centrifugal pump and a sampling component.
It achieves uniform stirring of water-based glue, improves mixing efficiency, and allows real-time sampling and testing during the stirring process, which simplifies the operation process and improves work efficiency.
Smart Images

Figure CN223404923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water-based glue production, in particular to a reaction kettle for water-based glue production with a sampling structure. Background Art
[0002] Water-based adhesive is an adhesive that uses water as a dispersion medium. It has many significant advantages. First of all, water-based adhesive is environmentally friendly because its solvent is mainly water, which reduces the emission of volatile organic compounds and is more friendly to the environment and human health. In short, water-based adhesive, as an important adhesive, plays an important role in many industries. With the continuous advancement of technology, its performance is also constantly improving and improving. In the production process of water-based adhesive, it is usually necessary to place it in a reactor for stirring.
[0003] Most of the existing stirring mechanisms in the reactor stir the water-based glue by rotating the stirring rod. Since the stirring mechanism is fixed, the stirring efficiency is low.
[0004] At present, the Chinese utility model with the announcement number CN212328279U discloses a reactor for producing water-based glue, including a device shell, a feed port, a discharge port, a switch valve and a stirring mechanism. The upper and lower ends of the device shell are respectively provided with a feed port and a discharge port, and the discharge port is provided with a switch valve for controlling its switch. The stirring mechanism for stirring the water-based glue is arranged in the device shell, and also includes a reciprocating lifting mechanism. The reciprocating lifting mechanism that drives the stirring mechanism to reciprocate up and down is arranged in the device shell. The reactor for producing water-based glue can stir the water-based glue up and down by setting the stirring mechanism, thereby improving the stirring efficiency. By setting the reciprocating lifting mechanism, the stirring mechanism can be driven to reciprocate up and down, thereby further improving the stirring efficiency.
[0005] In response to the above problems, the existing patent provides a solution. During the production of water-based glue, the water-based glue is usually easily attached to the inner wall of the reactor, and the water-based glue on the inner wall of the reactor cannot be cleaned, which easily leads to insufficient and uniform stirring of the water-based glue, thereby affecting the performance of the water-based glue in the later stage. At the same time, since the water-based glue attached to the inner wall of the reactor cannot be effectively stirred and mixed, the overall mixing efficiency of the water-based glue is reduced, which is not conducive to the use of the staff. In the process of stirring the water-based glue, the existing reactor cannot sample and detect the water-based glue inside the reactor according to different stages. It is usually necessary to stop the reactor and take out the water-based glue inside for testing. The operation is more troublesome and will have a certain impact on the work efficiency of the staff. Therefore, it cannot meet the use needs of the staff.
[0006] Therefore, a reaction kettle for producing water-based adhesive with a sampling structure is proposed. Utility Model Content
[0007] The purpose of the present utility model is to provide a reactor for producing water-based glue with a sampling structure, which can solve the problem that in the existing process of producing water-based glue, the water-based glue is usually easily attached to the inner wall of the reactor, and the water-based glue on the inner wall of the reactor cannot be cleaned, which easily leads to insufficient and uniform stirring between the water-based glues, thereby affecting the performance of the water-based glue in the later stage. At the same time, since the water-based glue attached to the inner wall of the reactor cannot be effectively stirred and mixed, the overall mixing efficiency of the water-based glue is reduced, which is not conducive to the use of staff. In the process of stirring the water-based glue, the existing reactor cannot sample and detect the water-based glue inside the reactor according to different stages. Usually, the reactor needs to be stopped to take out the water-based glue inside for detection, which is more troublesome to operate and will have a certain impact on the work efficiency of the staff, so it cannot meet the use needs of the staff.
[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a reactor for producing water-based adhesive with a sampling structure, comprising a reactor body, a feed pipe connected to the top of the reactor body, a stirring assembly provided on the inner side of the reactor body, a sampling assembly provided on the left side of the reactor body, and a discharge pipe connected to the bottom of the reactor body;
[0009] The stirring assembly includes a rotating motor, a rotating shaft, a stirring rod, a connecting sleeve and a hanging rod. The rotating motor is bolted to the top of the reactor body, the output end of the rotating motor is bolted to the top of the rotating shaft, the bottom of the rotating shaft passes through the top of the reactor body and is rotatably connected to the inner side of the reactor body, the outer side of the rotating shaft is bolted to the stirring rod, the connecting sleeve is bolted to the outer side of the bottom of the rotating shaft, and the outer side of the connecting sleeve is bolted to the hanging rod.
[0010] Preferably, the sampling assembly includes a supporting plate, which is bolted to the left side of the reactor body, the top of the supporting plate is bolted to a centrifugal pump body, the absorption end of the centrifugal pump body is bolted to a suction pipe, the right side of the suction pipe is connected to the left side of the reactor body, the discharge end of the centrifugal pump body is bolted to a delivery pipe, a sampling box is provided on the left side of the reactor body, the bottom of the delivery pipe passes through the top of the sampling box and extends to the inner side of the sampling box, the bottom of the delivery pipe is bolted to a control valve, the bottom of the control valve is bolted to a collection head, the inner side of the sampling box is slidably connected to a bottom plate, and the top of the bottom plate is clamped with a sampling bottle.
[0011] Preferably, a limiting groove is provided on the top of the bottom plate, and a protective pad is bonded to the inner side of the limiting groove.
[0012] Preferably, a sliding groove is provided on the inner side of the sampling box, a sliding block is bolted to the bottom of the base plate, and the sliding block is slidably connected to the inner side of the sliding groove.
[0013] Preferably, the front side of the sampling box is rotatably connected to a box door, and the box door is made of stainless steel.
[0014] Preferably, handles are bolted to the front side of the door and the front side of the bottom plate, and protective sleeves are sleeved on the outer sides of the handles.
[0015] Preferably, the top of the feed pipe is threadedly connected to a tube cover, and a sealing ring is embedded in the inner side of the tube cover.
[0016] Preferably, the bottom of the reactor body is bolted with support legs, and the support legs are evenly distributed in the triangle at the bottom of the reactor.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. By providing a stirring assembly, the present application can effectively clean the water tank glue adhering to the inner wall of the reactor during the production process of the water-based glue, thereby preventing the water-based glue from being mixed evenly and fully, thereby preventing the water-based glue from being affected in the later use performance. At the same time, since the water-based glue adhering to the inner wall of the reactor can be effectively cleaned and mixed, the overall mixing efficiency of the water-based glue is improved, thereby facilitating the use of the staff;
[0019] 2. By setting up a sampling component, the present application can realize sampling of the water-based glue inside the reactor according to the needs of the staff during the stirring process of the water-based glue. Therefore, there is no need to stop the reactor to take out the internal samples for testing. The operation is relatively simple, which improves the overall practicality and the work efficiency of the staff, and thus can meet the use needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the overall structural diagram of the water-based adhesive production reactor with a sampling structure of the present invention;
[0021] Figure 2 This is a schematic structural diagram of the stirring assembly of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the sampling assembly of the utility model;
[0023] Figure 4 This is a structural diagram of the sliding groove and sliding block of the utility model;
[0024] Figure 5 This is a schematic structural diagram of the limit slot of the utility model.
[0025] In the figure, 1. Reactor body; 2. Feed pipe; 3. Stirring assembly; 301. Rotating motor; 302. Rotating shaft; 303. Stirring rod; 304. Connecting sleeve; 305. Hanging rod; 4. Sampling assembly; 401. Loading plate; 402. Centrifugal pump body; 403. Suction pipe; 404. Delivery pipe; 405. Sampling box; 406. Control valve; 407. Collection head; 408. Bottom plate; 409. Sampling bottle; 5. Discharge pipe; 6. Limiting groove; 7. Sliding groove; 8. Sliding block; 9. Box door; 10. Handle; 11. Tube cover; 12. Support leg. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 , this utility model provides a technical solution:
[0028] A reactor for producing water-based adhesive with a sampling structure includes a reactor body 1, a feed pipe 2 connected to the top of the reactor body 1, a stirring assembly 3 provided on the inside of the reactor body 1, a sampling assembly 4 provided on the left side of the reactor body 1, and a discharge pipe 5 connected to the bottom of the reactor body 1;
[0029] The stirring assembly 3 includes a rotating motor 301, a rotating shaft 302, a stirring rod 303, a connecting sleeve 304 and a hanging rod 305. The rotating motor 301 is bolted to the top of the reactor body 1, and the output end of the rotating motor 301 is bolted to the top of the rotating shaft 302. The bottom of the rotating shaft 302 passes through the top of the reactor body 1 and is rotatably connected to the inner side of the reactor body 1. The outer side of the rotating shaft 302 is bolted to the stirring rod 303. The connecting sleeve 304 is bolted to the outer side of the bottom of the rotating shaft 302. The outer side of the connecting sleeve 304 is bolted to the hanging rod 305.
[0030] In this embodiment: by setting the reactor body 1, the feed pipe 2, the stirring component 3, the sampling component 4 and the discharge pipe 5, the staff adds water-based glue to the inside of the reactor body 1 through the feed pipe 2, and then starts the stirring component 3 to stir and mix the water-based glue inside, which can achieve effective cleaning of the water tank glue attached to the inner wall of the reactor, so that the water-based glue will not be stirred unevenly and fully, thereby not affecting the later use performance of the water-based glue. At the same time, since the water-based glue attached to the inner wall of the reactor can be effectively cleaned and mixed, the overall mixing efficiency of the water-based glue is improved, which is beneficial to the use of the staff. Then, by starting the sampling component 4, the water-based glue inside the reactor can be sampled according to the needs of the staff during the stirring of the water-based glue. Therefore, there is no need to stop the reactor to take out the internal sample for testing. The operation is relatively simple, which improves the overall practicality and the work efficiency of the staff. Therefore, it can meet the use needs of the staff. Then the processed water-based glue is discharged through the discharge pipe 5.
[0031] Specifically, such as Figure 3 As shown, the sampling assembly 4 includes a carrying plate 401, which is bolted to the left side of the reactor body 1, and a centrifugal pump body 402 is bolted to the top of the carrying plate 401. The absorption end of the centrifugal pump body 402 is bolted to a suction pipe 403, and the right side of the suction pipe 403 is connected to the left side of the reactor body 1. The discharge end of the centrifugal pump body 402 is bolted to a delivery pipe 404. A sampling box 405 is provided on the left side of the reactor body 1, and the bottom of the delivery pipe 404 passes through the top of the sampling box 405 and extends to the inner side of the sampling box 405. The bottom of the delivery pipe 404 is bolted to a control valve 406, and the bottom of the control valve 406 is bolted to a collection head 407. The inner side of the sampling box 405 is slidably connected to a bottom plate 408, and the top of the bottom plate 408 is clamped with a sampling bottle 409.
[0032] Specifically, such as Figure 5 As shown, a limiting groove 6 is provided on the top of the bottom plate 408 , and a protective pad is bonded to the inner side of the limiting groove 6 .
[0033] Specifically, such as Figure 4 As shown, a sliding groove 7 is opened on the inner side of the sampling box 405 , and a sliding block 8 is bolted to the bottom of the bottom plate 408 , and the sliding block 8 is slidably connected to the inner side of the sliding groove 7 .
[0034] In this embodiment, a supporting plate 401, a centrifugal pump body 402, a suction pipe 403, a delivery pipe 404, a sampling box 405, a control valve 406, a collection head 407, a bottom plate 408, a sampling bottle 409, a limiting groove 6, a sliding groove 7 and a sliding block 8 are provided. The staff starts the centrifugal pump body 402 on the top of the supporting plate 401 to deliver the water-based glue through the suction pipe 403 to the inside of the delivery pipe 404, and then rotates the control valve 406 to allow the water-based glue to flow through the collection head 407 into the inside of the sampling bottle 409 on the top of the bottom plate 408 inside the sampling box 405. Therefore, it is possible to sample the water-based glue inside the reactor according to the needs of the staff during the stirring of the water-based glue, so there is no need to stop the reactor to take out the internal samples for testing. The operation is relatively simple, which improves the overall practicality and the work efficiency of the staff. Therefore, it can meet the use needs of the staff. By setting the limit groove 6, the sampling bottle 409 can be limited to prevent shaking during sampling. By setting the sliding groove 7 and the sliding block 8, it is convenient for the staff to take out the collected water-based glue for testing.
[0035] Specifically, such as Figure 1 As shown, the front side of the sampling box 405 is rotatably connected to a box door 9, which is made of stainless steel.
[0036] Specifically, such as Figure 1 、 Figure 4 、 Figure 5 As shown, a handle 10 is bolted to the front side of the box door 9 and the front side of the bottom plate 408 , and a protective cover is sleeved on the outer side of the handle 10 .
[0037] In this embodiment: by providing a box door 9, dust can be prevented from entering the sampling box 405 and causing pollution to the water-based glue. By providing a handle 10, it can be convenient for the staff to pull the box door 9 and the bottom plate 408, while protecting the hands of the staff.
[0038] Specifically, such as Figure 1 、 Figure 2 As shown, the top of the feed pipe 2 is threadedly connected to a pipe cover 11, and a sealing ring is embedded in the inner side of the pipe cover 11.
[0039] Specifically, such as Figure 1 As shown, the bottom of the reactor body 1 is bolted with support legs 12 , and the support legs 12 are evenly distributed in the triangle at the bottom of the reactor.
[0040] In this embodiment: by providing a pipe cover 11, dust can be prevented from falling into the interior of the reactor body 1 from the feed pipe 2, and by providing support legs 12, the reactor body 1 can be supported to prevent shaking during the stirring of the water-based glue.
[0041] Working principle: During the production of water-based glue, the staff adds water-based glue into the reactor body 1 through the feed pipe 2, and then starts the rotating motor 301 to drive the rotating shaft 302 to rotate, thereby driving the hanging rod 305 on the outside of the connecting sleeve 304 to rotate, so that during the production of water-based glue, the water tank glue attached to the inner wall of the reactor can be effectively cleaned, so that the water-based glue will not be stirred evenly and fully, thereby not affecting the performance of the water-based glue in the later stage. At the same time, since the water-based glue attached to the inner wall of the reactor can be effectively cleaned and mixed, the overall mixing efficiency of the water-based glue is improved, which is beneficial to the use of the staff. The staff then starts the centrifugal pump body 402 on the top of the carrier plate 401 to transport the water-based glue through the suction pipe 403 to the inside of the delivery pipe 404, and then rotates the control valve 406 to allow the water-based glue to flow into the sampling bottle 409 on the top of the bottom plate 408 inside the sampling box 405 through the collection head 407. In this way, during the stirring of the water-based glue, the water-based glue inside the reactor can be sampled according to the needs of the staff. Therefore, there is no need to stop the reactor to take out the internal samples for testing. The operation is relatively simple, which improves the overall practicality and the work efficiency of the staff, so it can meet the use needs of the staff.
[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A reactor for producing water-based adhesive with a sampling structure, comprising a reactor body (1), characterized in that: The top of the reactor body (1) is connected to a feed pipe (2), a stirring assembly (3) is provided on the inner side of the reactor body (1), a sampling assembly (4) is provided on the left side of the reactor body (1), and a discharge pipe (5) is connected to the bottom of the reactor body (1); The stirring assembly (3) comprises a rotating motor (301), a rotating shaft (302), a stirring rod (303), a connecting sleeve (304) and a hanging rod (305), wherein the rotating motor (301) is bolted to the top of the reactor body (1), the output end of the rotating motor (301) is bolted to the top of the rotating shaft (302), the bottom of the rotating shaft (302) passes through the top of the reactor body (1) and is rotatably connected to the inner side of the reactor body (1), the outer side of the rotating shaft (302) is bolted to the stirring rod (303), the connecting sleeve (304) is bolted to the outer side of the bottom of the rotating shaft (302), and the outer side of the connecting sleeve (304) is bolted to the hanging rod (305).
2. The reaction kettle for water-based adhesive production with a sampling structure according to claim 1, characterized in that: The sampling assembly (4) includes a carrier plate (401), the carrier plate (401) is bolted to the left side of the reactor body (1), the top of the carrier plate (401) is bolted to a centrifugal pump body (402), the suction end of the centrifugal pump body (402) is bolted to a suction pipe (403), the right side of the suction pipe (403) is connected to the left side of the reactor body (1), the discharge end of the centrifugal pump body (402) is bolted to a delivery pipe (404), and the reactor A sampling box (405) is provided on the left side of the main body (1), the bottom of the delivery tube (404) passes through the top of the sampling box (405) and extends to the inner side of the sampling box (405), the bottom of the delivery tube (404) is bolted with a control valve (406), the bottom of the control valve (406) is bolted with a collection head (407), the inner side of the sampling box (405) is slidably connected to a bottom plate (408), and the top of the bottom plate (408) is clamped with a sampling bottle (409).
3. The reaction kettle for water-based adhesive production with a sampling structure according to claim 2, characterized in that: A limiting groove (6) is provided on the top of the bottom plate (408), and a protective pad is bonded to the inner side of the limiting groove (6).
4. The reaction kettle for water-based adhesive production with a sampling structure according to claim 2, characterized in that: A sliding groove (7) is provided on the inner side of the sampling box (405), and a sliding block (8) is bolted to the bottom of the bottom plate (408), and the sliding block (8) is slidably connected to the inner side of the sliding groove (7).
5. The reaction kettle for water-based adhesive production with a sampling structure according to claim 2, characterized in that: The front side of the sampling box (405) is rotatably connected to a box door (9), and the box door (9) is made of stainless steel.
6. The reaction kettle for water-based adhesive production with a sampling structure according to claim 5, characterized in that: A handle (10) is bolted to the front side of the door (9) and the front side of the bottom plate (408), and a protective sleeve is sleeved on the outer side of the handle (10).
7. The reaction kettle for water-based adhesive production with a sampling structure according to claim 1, characterized in that: The top of the feed pipe (2) is threadedly connected to a pipe cover (11), and a sealing ring is embedded inside the inner side of the pipe cover (11).
8. The reaction kettle for water-based adhesive production with a sampling structure according to claim 1, characterized in that: The bottom of the reactor body (1) is bolted with support legs (12), and the support legs (12) are evenly distributed in a triangle at the bottom of the reactor.
Citation Information
Patent Citations
Reaction kettle for producing water-based glue
CN212328279U