Cable surface spraying device

Abstract

The utility model relates to a cable surface spraying device, which comprises a processing box, an oil tank and a vertical rod communicated between the processing box and the oil tank, one side of the processing box is communicated with a wire inlet pipe and a wire outlet pipe, the other side of the processing box is provided with a lead-in pipe, a lead-out pipe and a guide wheel, a spraying disc and a reflecting plate are arranged in the processing box, and the reflecting plate is arranged on the other side of the processing box. The side of the oil tank is connected with a support, the upper portion of the support is movably connected with a transmission shaft and a material wheel detachably and movably connected to the upper portion of the support, the front portion of the oil tank is connected with a motor used for driving the transmission shaft to rotate, the rear portion of the oil tank is communicated with a filter chamber, and the upper portion of the oil tank is connected with a pump body communicated with the filter chamber. An oil feeding pipe is communicated between the pump body and the spraying disc; the spraying device can quickly smear anti-corrosion oil on the surface of the cable, the uniformity and sufficiency of oil smearing on the surface of the cable are effectively improved, the labor intensity of producers is reduced, and the production processing and subsequent processing quality of the cable is effectively improved.

Description

Technical Field

[0001] The utility model relates to a cable surface spray device. Background Art

[0002] Corrosion-resistant CATV coaxial cable consists of four parts: an inner conductor, an insulator, a braided outer conductor, and a sheath. The inner conductor is made of hard, high-tensile copper-clad steel, the insulator is physically foamed polyethylene, the outer conductor is a composite structure of aluminum foil and braid, and the sheath is made of flame-retardant PVC or flame-retardant PE. Since the three elements of salt spray corrosion are water, oxygen, and ions, the inner conductor and braid are not easy to pass the salt spray test. Therefore, it is necessary to apply corrosion-resistant oil to the surface of the inner conductor and the braid to withstand salt spray corrosion. Conventional cables are usually applied with oil by single-sided spraying or full immersion. Single-sided spraying is prone to uneven application, affecting the processing quality of the cable. Single-sided spraying also makes it difficult to efficiently process the cable, affecting the production efficiency of the cable. Full immersion makes it even more difficult to apply oil to the parts of the cables that are stacked and in contact with each other, which is more likely to result in oil waste. It also increases the labor intensity required for producers to handle the cables and reduces cable processing efficiency. Utility Model Content

[0003] The utility model mainly solves the technical problems existing in the prior art, thereby providing a cable surface spray device that effectively improves the sufficiency and uniformity of oil coating on the cable surface, ensures cable processing efficiency and quality, and reduces the labor intensity of producers and waste of oil materials.

[0004] The utility model is a cable surface spray device, comprising a processing box and an oil tank, and a vertical pole connected between the processing box and the oil tank, one side of the processing box is connected with an inlet pipe and an outlet pipe, the other side of the processing box is provided with an inlet pipe, an outlet pipe and a guide wheel, and a spray disk and a reflector are provided inside the processing box, the side of the oil tank is connected with a bracket, the upper part of the bracket is movably connected with a transmission shaft, and a material wheel detachably connected to the upper part of the bracket, the front of the oil tank is connected with a motor for driving the transmission shaft to rotate, the rear of the oil tank is connected with a filter chamber, and the upper part of the oil tank is connected with a pump body connected to the filter chamber, and an upper oil pipe is connected between the pump body and the spray disk.

[0005] Preferably, the inlet pipe, outlet pipe, introduction pipe and outlet pipe are all connected to the processing box, and the inlet pipe and the outlet pipe are on the same axis, the introduction pipe and the outlet pipe are on the same axis, the spray disk is located in the center of the processing box and above the inlet pipe and the outlet pipe, the reflector is located in the center of the processing box and below the inlet pipe and the outlet pipe, and the reflector and the spray disk correspond to each other, and a nozzle facing the reflector is connected below the spray disk, allowing the cable to enter the interior of the processing box through the inlet pipe, and the cable is coated with oil sprayed by the spray disk, and the sprayed oil is reflected by the reflector and re-splashed onto the back of the cable, thereby improving the sufficiency of the oil coating on the cable surface, and then the cable is sent out of the processing box through the outlet pipe, and re-enters the processing box through the introduction pipe for secondary spraying, and is sent out of the processing box again through the outlet pipe for transportation and storage, so that the cable surface can be automatically coated with oil during transportation.

[0006] Preferably, a reflux chamber is provided on both sides of the interior of the processing box, the reflux chamber is connected with the outlet pipe, the inlet pipe and the outlet pipe, and a wiping cotton is provided inside the reflux chamber, and a scraping chamber is provided on the side of the processing box close to the inlet pipe, the scraping chamber is connected with the inlet pipe, and a rag is provided inside the scraping chamber, so that the wiping cotton can evenly spread the excess oil on the cable surface, and let the excess oil drip into the reflux chamber and flow back into the processing box, and the rag in the scraping chamber can wipe off dust or foreign matter on the cable entering through the inlet pipe, thereby effectively improving the cleanliness of the cable surface and ensuring the effect of oil smearing on the cable surface.

[0007] Preferably, a box cover connected to a hinged sleeve is provided above the processing box, a viewing window is provided in the center of the box cover, and a handle is connected to the outer surface of the box cover, so that the box cover can be sealed at the opening of the processing box to prevent the oil from splashing out of the processing box during the injection process, and allow the producer to observe the internal situation of the processing box through the window, and use the handle to extract and open and close the box cover to prevent the injected oil from splashing out of the processing box.

[0008] Preferably, a connecting pipe connected to the spray disc is provided at the rear of the treatment box, the connecting pipe is connected to the upper oil pipe, and a hinged sleeve is movably connected to the outer side of the connecting pipe, so that the box cover can be hingedly matched with the treatment box through the hinged sleeve outside the connecting pipe, and the spray disc can be connected to the upper oil pipe through the connecting pipe, so that the oil on the inner wall of the upper oil pipe can enter the spray disc and be sprayed out.

[0009] Preferably, a lower oil trough connected to the processing box and the oil tank is provided in the center of the upright pole, and a through hole connected to the lower oil trough is provided below the reflux chamber, so that the oil wiped in the reflux chamber can flow into the interior of the processing box through the through hole, and the oil inside the processing box can flow into the interior of the oil tank through the lower oil trough in the center of the upright pole.

[0010] Preferably, the central movable connection of the vertical pole is provided with a rotating shaft, the output shaft of the motor is detachably connected to a motor shaft, and the transmission shaft is connected to the rotating shaft and the machine shaft, so that the motor and the machine shaft can be disassembled and installed, and it is also convenient for the producer to replace and disassemble the machine shaft according to the transmission ratio, and let the machine shaft drive the rotating shaft to rotate, and drive the transmission shaft to rotate through the rotating shaft. The machine shaft can also be directly fixedly connected to the output shaft of the motor.

[0011] Preferably, a belt is connected between the transmission shaft and the rotating shaft, and the ends of the rotating shaft and the machine shaft are connected with mutually meshing bevel gears. The mutual meshing of the bevel gears allows the machine shaft and the rotating shaft to transmit to each other, and the belt allows the rotating shaft and the transmission shaft to transmit to each other, and then the motor drives the machine shaft to rotate, and drives the rotating shaft to rotate through the bevel gear, and drives the transmission shaft to rotate through the belt.

[0012] Preferably, a guide rod is connected to the center of the bracket, and an oil cover is detachably connected to the upper surface of the oil tank, so that the cables led out of the outlet pipe can be transferred to the material wheel through the guide rod for winding and collection, and oil can be added to the oil tank after opening the oil cover.

[0013] The cable is then directed to the outlet pipe so that the cable can be sprayed with the oil from the spray pan and then output through the outlet pipe, and the cable is bent and diverted by the guide wheel and then re-entered the treatment box through the inlet pipe to be sprayed with the oil from the spray pan again, and finally the cable with sufficient oil spraying can be sent out of the treatment box through the outlet pipe, so that the cable can be fully sprayed and coated during the transportation process, which changes the situation that the conventional cable surface oil coating adopts single-sided spraying or full immersion that may cause uneven spraying or oil waste. At the same time, it also reduces the labor intensity required for the producer to move the cable, and improves the convenience of cable processing for the producer. A reflector corresponding to the spray pan is further provided inside the treatment box, and the cable in the treatment box is located between the spray pan and the reflector, so that the oil sprayed from the spray pan can be further passed through the outlet pipe. The oil is splashed onto the cable surface through the reflector, further increasing the oil coating effect on the cable surface and ensuring the uniformity of the oil sprayed on the cable surface; the oil tank and the filter chamber are connected by a pump body, and the pump body and the spray disc are connected by an upper oil pipe, so that the oil in the oil tank is filtered through the filter chamber and then transported to the spray disc for spraying through the pump body and the upper oil pipe, and the sprayed oil can be returned to the oil tank through the processing box and the vertical pole connected below, so that the oil can be recycled, effectively improving the utilization effect of the oil and further reducing the waste that may be caused by the oil spraying for cable coating; and a material wheel is movably connected to the side of the oil tank, and the material wheel is movably placed above the bracket and detachably connected to the drive shaft. The drive shaft and the rotating shaft are driven by a belt, and the motor shaft and the rotating shaft are connected by a bevel gear, so that the motor can drive the material wheel to rotate through the machine shaft, rotating shaft, belt and drive shaft, so that the cable after spraying the oil can be rotated and wound into the material wheel, which is convenient for the producer to collect and transport the cables and effectively reduces the labor intensity required for the cable spraying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a front structural diagram of a cable surface spray device according to the present invention;

[0016] Figure 2This is a schematic diagram of the reverse structure of a cable surface spray device of the utility model;

[0017] Figure 3 This is a schematic diagram of the overall structure of a cable surface spray device in another direction of the utility model;

[0018] Figure 4 This is a structural sectional view of a treatment box in a cable surface spray device of the utility model. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0020] like Figures 1 to 4 The cable surface spray device shown includes a treatment box 1 and an oil tank 2, and a vertical pole 21 connected between the treatment box 1 and the oil tank 2. One side of the treatment box 1 is connected with an inlet pipe 12 and an outlet pipe 13, and the other side of the treatment box 1 is provided with an inlet pipe 131, an outlet pipe 121 and a guide wheel 14, and a spray disk 5 and a reflector 15 are provided inside the treatment box 1. The side of the oil tank 2 is connected to a bracket 41, and the upper part of the bracket 41 is movably connected to a transmission shaft 4 and a material wheel 42 detachably connected to the upper part of the bracket 41. The front of the oil tank 2 is connected to a motor 3 for driving the transmission shaft 4 to rotate, the rear of the oil tank 2 is connected to a filter chamber 61, and the upper part of the oil tank 2 is connected to a pump body 6 connected to the filter chamber 61, and an upper oil pipe 62 is connected between the pump body 6 and the spray disk 5.

[0021] The inlet pipe 12, outlet pipe 13, inlet pipe 131, outlet pipe 121 are all connected to the processing box 1, and the inlet pipe 12 and outlet pipe 121 are on the same axis, the inlet pipe 131 and outlet pipe 13 are on the same axis, the spray disc 5 is located in the center of the processing box 1 and above the inlet pipe 12 and outlet pipe 13, the reflector 15 is located in the center of the processing box 1 and below the inlet pipe 12 and outlet pipe 13, and the reflector 15 and the spray disc 5 correspond to each other, and the lower part of the spray disc 5 is connected to the nozzle 5 facing the reflector 15. 1, allowing the cable to enter the processing box 1 through the inlet pipe 12, and the cable is coated with oil sprayed by the spray disk 5, and the sprayed oil is reflected by the reflector 15 and re-splashed to the back of the cable, thereby improving the sufficiency of the oil coating on the cable surface, and then allowing the cable to be sent out of the processing box 1 through the outlet pipe 121, and re-enter the processing box 1 through the inlet pipe 131 for secondary spraying, and then be sent out of the processing box 1 again through the outlet pipe 13 for transportation and storage, so that the cable surface can be automatically coated with oil during transportation.

[0022] A reflux chamber 17 is provided on both sides of the processing box 1, and the reflux chamber 17 is connected with the outlet pipe 13, the inlet pipe 131 and the outlet pipe 121, and a wiping cotton 171 is provided inside the reflux chamber 17. A scraping chamber 16 is provided on the side of the processing box 1 close to the inlet pipe 12, and the scraping chamber 16 is connected with the inlet pipe 12, and a rag 161 is provided inside the scraping chamber 16, so that the wiping cotton 171 can evenly spread the excess oil on the cable surface, and let the excess oil drip into the reflux chamber 17 and flow back into the processing box 1, and the rag in the scraping chamber 16 can wipe away dust or foreign matter on the cable entering through the inlet pipe 12, thereby effectively improving the cleanliness of the cable surface and ensuring the effect of oil smearing on the cable surface.

[0023] A box cover 11 connected to the hinged sleeve 521 is provided above the processing box 1, and a window 111 is provided in the center of the box cover 11. A handle 112 is connected to the outer surface of the box cover 11, so that the box cover 11 can be sealed at the opening of the processing box 1 to prevent the oil from splashing out of the processing box 1 during the injection process, and allow the producer to observe the internal situation of the processing box 1 through the window 111, and use the handle 112 to extract and open and close the box cover 11, so as to prevent the injected oil from splashing out of the processing box 1.

[0024] A connecting pipe 52 connected to the spray disc 5 is provided at the rear of the treatment box 1. The connecting pipe 52 is connected to the upper oil pipe 62, and a hinge sleeve 521 is movably connected to the outer side of the connecting pipe 52, so that the box cover 11 can be hingedly matched with the treatment box 1 through the hinge sleeve 521 outside the connecting pipe 52, and the spray disc 5 is connected to the upper oil pipe 62 through the connecting pipe 52, so that the oil on the inner wall of the upper oil pipe 62 enters the spray disc 5 and is sprayed out.

[0025] A lower oil trough 211 connected to the processing box 1 and the oil tank 2 is provided in the center of the vertical pole 21, and a through hole 172 connected to the lower oil trough 211 is provided below the reflux chamber 17, so that the oil wiped in the reflux chamber 17 can flow into the interior of the processing box 1 through the through hole 172, and the oil inside the processing box 1 can flow into the interior of the oil tank 2 through the lower oil trough 211 in the center of the vertical pole 21.

[0026] The central movably connected part of the vertical pole 21 is provided with a rotating shaft 32, and the output shaft of the motor 3 is detachably connected with the organic shaft 31. The transmission shaft 4 is connected to the rotating shaft 32 and the machine shaft 31 through mutual transmission, so that the motor 3 and the machine shaft 31 can be disassembled and installed, and it is also convenient for the manufacturer to replace and disassemble the machine shaft 31 according to the transmission ratio, and let the machine shaft 31 drive the rotating shaft 32 to rotate, and drive the transmission shaft 4 to rotate through the rotating shaft 32. The machine shaft 31 can also be directly fixedly connected to the output shaft of the motor 3.

[0027] A belt 43 is connected between the transmission shaft 4 and the rotating shaft 32. The ends of the rotating shaft 32 and the machine shaft 31 are connected with mutually meshing bevel gears 33. The mutual meshing of the bevel gears 33 allows the machine shaft 31 and the rotating shaft 32 to transmit to each other, and the belt 43 allows the rotating shaft 32 and the transmission shaft 4 to transmit to each other. Then, the motor 3 drives the machine shaft 31 to rotate, and drives the rotating shaft 32 to rotate through the bevel gear 33, and drives the transmission shaft 4 to rotate through the belt 43.

[0028] A guide rod 44 is connected to the center of the bracket 41, and an oil cover 22 is detachably connected to the upper surface of the oil tank 2, so that the cables led out of the outlet pipe 13 can be transferred to the material wheel 42 through the guide rod 44 for winding and collection, and after opening the oil cover 22, oil can be added to the oil tank 2.

[0029] The cable surface spray device allows the cable to penetrate into the processing box 1 through the inlet pipe 12, and is sent out through the outlet pipe 121, and is turned by the guide wheel 14 to pass through the inlet wheel 131 to re-enter the processing box 1, and the dust and foreign matter are removed by the rag 161 when the cable enters the processing box 1; at the same time, the oil inside the oil tank 2 is pumped into the connecting pipe 52 through the pump body 6 and the upper oil pipe 62, and the oil is filtered when the oil passes through the filter chamber 61 connected to the side of the oil tank 2, and then the oil is punched into the spray disk 5 through the connecting pipe 52; the oil is evenly sprayed onto the cable surface inside the processing box 1 through the nozzle 51 connected to the bottom of the spray disk 5, and the reflector 15 opposite to the spray disk 5 can splash the sprayed oil back to the back of the cable. When leaving the processing box 1, the oil can be wiped and smeared through the wiping cotton 171 provided inside the processing box 1, so that the oil can be fully and evenly applied to the cable surface, and the excess oil after wiping can drip into the reflux chamber 17 of the processing box 1, allowing the oil to enter the center of the processing box 1 through the through hole 172 provided below the reflux chamber 17, and flow back into the oil tank 2 through the lower oil groove 211 provided in the center of the vertical rod 21, so that the oil can be recycled in the oil tank 2 and the processing box 1; and after the oil is evenly sprayed through the processing box 1, it is sent out through the outlet pipe 13, and is sent to the material wheel 42 through the guide rod 44 provided in the center of the bracket 41, so that the motor 3 drives the material wheel 42 to rotate through the machine shaft 31, the rotating shaft 32 and the transmission shaft 4 to wind the cable, so as to facilitate the movement of the cable for subsequent processing. A support groove 411 is provided on the side of the bracket 41 away from the transmission shaft 4, the transmission shaft 4 is movably connected to the bracket 41, and a groove (not marked) is provided on the side of the transmission shaft 4 facing the material wheel 42, and a clamping shaft 421 is connected to the center of the material wheel, one end of the clamping shaft 421 is placed in the support groove 411, and the other end of the clamping shaft 421 passes through the material wheel 42 and is detachably connected to the groove, and the other end of the clamping shaft 421 and the groove are both polygonal structures, such as the other end of the clamping shaft 421 and the groove are triangular, quadrilateral or pentagonal structures with corresponding structures, so that the transmission shaft 4 can drive the clamping shaft 421 and the material wheel 42 connected thereto to rotate through the cooperation between the groove and the clamping shaft 421.

[0030] The cable is then directed to the outlet pipe so that the cable can be sprayed with the oil from the spray pan and then output through the outlet pipe, and the cable is bent and diverted by the guide wheel and then re-entered the treatment box through the inlet pipe to be sprayed with the oil from the spray pan again, and finally the cable with sufficient oil spraying can be sent out of the treatment box through the outlet pipe, so that the cable can be fully sprayed and coated during the transportation process, which changes the situation that the conventional cable surface oil coating adopts single-sided spraying or full immersion that may cause uneven spraying or oil waste. At the same time, it also reduces the labor intensity required for the producer to move the cable, and improves the convenience of cable processing for the producer. A reflector corresponding to the spray pan is further provided inside the treatment box, and the cable in the treatment box is located between the spray pan and the reflector, so that the oil sprayed from the spray pan can be further passed through the outlet pipe. The oil is splashed onto the cable surface through the reflector, further increasing the oil coating effect on the cable surface and ensuring the uniformity of the oil sprayed on the cable surface; the oil tank and the filter chamber are connected by a pump body, and the pump body and the spray disc are connected by an upper oil pipe, so that the oil in the oil tank is filtered through the filter chamber and then transported to the spray disc for spraying through the pump body and the upper oil pipe, and the sprayed oil can be returned to the oil tank through the processing box and the vertical pole connected below, so that the oil can be recycled, effectively improving the utilization effect of the oil and further reducing the waste that may be caused by the oil spraying for cable coating; and a material wheel is movably connected to the side of the oil tank, and the material wheel is movably placed above the bracket and detachably connected to the drive shaft. The drive shaft and the rotating shaft are driven by a belt, and the motor shaft and the rotating shaft are connected by a bevel gear, so that the motor can drive the material wheel to rotate through the machine shaft, rotating shaft, belt and drive shaft, so that the cable after spraying the oil can be rotated and wound into the material wheel, which is convenient for the producer to collect and transport the cables and effectively reduces the labor intensity required for the cable spraying process.

[0031] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that do not require creative effort should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection defined in the claims.

Claims

1. A cable surface spray device, characterized in that: It includes a processing box and an oil tank, and a vertical pole connected between the processing box and the oil tank, one side of the processing box is connected with an inlet pipe and an outlet pipe, the other side of the processing box is provided with an inlet pipe, an outlet pipe and a guide wheel, and a spray disk and a reflector are provided inside the processing box, the side of the oil tank is connected to a bracket, the upper part of the bracket is movably connected to a transmission shaft, and a material wheel detachably connected to the upper part of the bracket, the front of the oil tank is connected to a motor for driving the transmission shaft to rotate, the rear of the oil tank is connected to a filter chamber, and the upper part of the oil tank is connected to a pump body connected to the filter chamber, and an upper oil pipe is connected between the pump body and the spray disk.

2. The cable surface spray device according to claim 1, characterized in that: The inlet pipe, outlet pipe, introduction pipe and outlet pipe are all connected to the processing box, and the inlet pipe and the outlet pipe are on the same axis, the introduction pipe and the outlet pipe are on the same axis, the spray disk is located in the center of the processing box and above the inlet pipe and the outlet pipe, the reflector is located in the center of the processing box and below the inlet pipe and the outlet pipe, and the reflector and the spray disk correspond to each other, and a nozzle facing the reflector is connected below the spray disk.

3. The cable surface spray device according to claim 2, characterized in that: A reflux chamber is provided on both sides of the processing box, the reflux chamber is connected with the outlet pipe, the inlet pipe and the outlet pipe, and a wiping cotton is provided inside the reflux chamber. A scraping chamber is provided on the side of the processing box close to the inlet pipe, the scraping chamber is connected with the inlet pipe, and a rag is provided inside the scraping chamber.

4. The cable surface spray device according to claim 3, characterized in that: A box cover connected to the hinge sleeve is arranged above the processing box, a viewing window is arranged in the center of the box cover, and a handle is connected to the outer surface of the box cover.

5. The cable surface spray device according to claim 3, characterized in that: A connecting pipe connected to the spray disc is provided at the rear of the processing box. The connecting pipe is connected to the upper oil pipe, and a hinge sleeve is movably connected to the outer side of the connecting pipe.

6. The cable surface spray device according to claim 3, characterized in that: A lower oil tank connected to the processing box and the oil tank is provided at the center of the vertical pole, and a through hole connected to the lower oil tank is provided below the reflux cavity.

7. The cable surface spray device according to claim 1, characterized in that: The center of the vertical pole is movably connected with a rotating shaft, the output shaft of the motor is detachably connected with a machine shaft, and the transmission shaft is in transmission connection with the rotating shaft and the machine shaft.

8. The cable surface spray device according to claim 7, characterized in that: A belt is provided between the transmission shaft and the rotating shaft for transmission connection, and the ends of the rotating shaft and the machine shaft are both connected with bevel gears that mesh with each other.

9. The cable surface spray device according to claim 1, characterized in that: The center of the bracket is connected with a guide rod, and the upper surface of the oil tank is detachably connected with an oil cover.

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