Automatic conveying device for spraying
By designing a ring conveyor track and material rack mechanism, the problem that traditional spraying equipment cannot adapt to different workpiece sizes and shapes is solved, and reliable movement and efficient spraying of sheet metal parts are achieved, thereby improving production efficiency and spraying quality.
Patent Information
- Application Number
- CN202422650783.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional spraying devices are fixed at the hanging point and cannot adapt to workpieces of different sizes and shapes, resulting in unstable transportation and easy jamming, which affects production efficiency.
An automatic conveying device for spraying is designed, which adopts a ring-shaped conveying track. The material rack mechanism includes a pulley frame, pulleys, connecting shafts, hanging beams and hanging components. The material rack is driven to slide on the track by a driving device. The pulley rotates and connects in the curved section to ensure that the hanging beam can move reliably. A secondary hanging beam is set to increase the capacity of sheet metal parts. The pulleys are made of wear-resistant materials, and the track reinforcement frame increases strength.
The reliable movement of sheet metal parts on the annular slide rail is achieved, which improves production efficiency, ensures the consistency of spraying quality and the stability of equipment, and reduces maintenance costs.
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Figure CN223405186U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sheet metal production equipment, and particularly relates to an automatic conveying device for spraying. Background Art
[0002] Sheet metal parts are often used in automobiles, electronic products, and furniture. To ensure stable performance during the production process, sheet metal parts require a protective coating applied via a spray coating process after processing. To improve spray coating quality and efficiency, automated spray coating conveyors have emerged. Traditional spray coating operations largely rely on manual labor, which is not only inefficient but also difficult to ensure consistent coating quality. With technological advancements, automated spray coating conveyors have become increasingly mainstream, enabling automated workpiece transport, thereby improving the efficiency and quality of spray coating operations.
[0003] When suspending workpieces, traditional spraying devices cannot adapt to workpieces of different sizes and shapes due to the fixed suspension points. The conveying track is set to a ring shape. For example, Chinese patent application number CN201820281370.0, published on January 4, 2019, discloses a conveyor line for sheet metal spraying, including a spraying workshop and a fixed frame. Two track grooves are symmetrically fixed on both sides of the fixed frame. The same
[0004] The two ends of the track groove are fixed with a driving motor, and the output end of the driving motor passes through the track groove and is connected to the driving wheel; a plurality of guide wheels are respectively provided in the two symmetrically installed track grooves; the two symmetrically installed track grooves extend from one end of the driving motor to the spraying workshop, and a driven wheel is fixed to one end of the track groove extending to the spraying workshop; the driving wheels, guide wheels and driven wheels in the two track grooves are connected by a conveyor belt, and the conveyor belts in the two track grooves are fixed by a column
[0005] The utility model is easy to operate, simplifies the equipment structure and reduces the maintenance cost of the equipment.
[0006] The above arrangement requires that multiple guide wheels be arranged in the annular slide, and then hangers be arranged on the multiple guide wheels. However, since the multiple hangers are arranged in parallel at intervals in the length direction of the annular track, it cannot be ensured that the number of sheet metal parts sprayed each time is the same as the number of sheet metal parts arranged on the spacing between the two slide rails. In addition, since the two relatively arranged pulleys need to keep rotating synchronously, otherwise they are likely to get stuck at the turning position of the annular slide rail, which makes the transportation unstable and leads to the problem of low production efficiency of sheet metal spraying. Utility Model Content
[0007] The purpose of the utility model is to provide an automatic conveying device for spraying, which enables sheet metal parts to move more reliably on an annular slide rail and has high production efficiency.
[0008] To achieve the above objectives, the present invention provides the following technical solutions:
[0009] The lifting mechanism is connected with the lifting mechanism of the lifting mechanism, and the lifting mechanism is connected with the lifting mechanism of the lifting mechanism in an upward direction, and the lifting mechanism is connected with the lifting mechanism of the lifting mechanism are connected with the lifting mechanism of the lifting mechanism in an upward direction.
[0010] With the above settings, the driving device is started, and the material rack is driven by the driving device to slide on the conveying track. The pulley slides on the conveying track, driving the entire material rack mechanism to move along the conveying track. When the first-level beam moves to the curved section of the annular slide rail, the first-level beam is rotatably connected to the lower end of the second-level beam, and the sliding wheel is rotatably connected to the first-level beam, so that the upper end of the first-level beam is rotatably set relative to the curved section, and the lower end of the first-level beam is rotatably set relative to the second-level beam, so that the first-level beam can move relative to the curved section, thereby ensuring that the material rack mechanism has enough sheet metal parts to be sprayed, and can ensure more reliable movement in the curved section, and since a second-level beam is provided, it can ensure that more sheet metal parts can be set on the transversely moving second-level beam for spraying operations, thereby improving production efficiency.
[0011] Furthermore, the hanging assembly includes a hanger, a hanging plate and a hanging hole, the hanger is rotatably connected to the lower shaft, the hanging plate is threadedly connected to the lower end of the lower shaft through a bolt, and the hanging hole is opened at the side end of the hanging plate.
[0012] The above arrangement can conveniently hang the sheet metal parts to be sprayed on the hanging assembly.
[0013] Furthermore, the material rack mechanism includes two primary hanging beams, one secondary hanging beam and a hanger, the length of the two primary hanging beams is less than the length of one secondary hanging beam, and the length of one primary hanging beam is less than the straight length of the curved section of the conveying track.
[0014] The above arrangement can more reliably ensure that the first-level hanging beam can reliably and smoothly turn and slide on the annular sliding track.
[0015] Furthermore, the pulley is made of wear-resistant material.
[0016] The above arrangement increases the service life of the pulley.
[0017] Furthermore, a mounting hole is provided at the lower end of the secondary suspension beam, a first mounting hole is provided on the hanger, a thread is provided at the lower end of the lower shaft, a mounting platform is provided at the upper end of the lower shaft, the width of the mounting platform is greater than the width of the mounting hole, and the lower end of the lower shaft is matched with the mounting hole and the first mounting hole.
[0018] The above setting is through the threaded setting of the lower shaft, the mounting hole and the first mounting hole, and the spacing between the secondary hanging beam and the hanger bracket can be adjusted by screwing in or out.
[0019] Furthermore, a reinforcement frame is fixedly connected to the side end of the conveying track.
[0020] The above arrangement can increase the strength of the conveying track.
[0021] Furthermore, an upwardly concave slide groove is provided on the conveying track, and the driving mechanism includes a driving motor, a driving wheel and a driving chain. The driving motor is fixed to the side of the conveying track, the driving motor is fixedly connected to the driving wheel, and the driving wheel is rotationally connected to the driving chain.
[0022] The above arrangement drives the driving wheel to rotate by the driving motor and then drives the chain to move, and then drives the pulley to move. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0024] Figure 1 This is a first-perspective stereogram of the present invention;
[0025] Figure 2 This is a second perspective stereogram of the present invention;
[0026] Figure 3 This is an exploded view of the utility model;
[0027] Figure 4 for Figure 3 Exploded view of the middle pulley frame.
[0028] In the figure: 1. Conveyor track; 2. Drive device; 3. Pulley frame; 301. Pulley; 4. Connecting shaft; 5. Primary hanging beam; 6. Upper shaft; 7. Secondary hanging beam; 70. Mounting hole; 8. Lower shaft; 9. Hanging bracket; 90. First mounting hole; 10. Hanging plate; 11. Hanging hole; 12. Reinforcement frame; 13. Straight section; 14. Curved section. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Example 1
[0031] See also Figure 1-4 The utility model provides the following technical solutions: an automatic conveying device for spraying, comprising: a conveying track 1 and a material rack mechanism; the material rack mechanism comprises: a pulley frame 3, a pulley 301, a connecting shaft 4, a primary hanging beam 5, an upper shaft 6, a secondary hanging beam 7, a lower shaft 8 and a hanging assembly; the pulley frame 3 is connected to the lower end of the conveying track 1, the pulley 301 is rotatably connected to the upper end of the pulley frame 3, and the pulley 301 is slidingly connected to the conveying track 1, the connecting shaft 4 is fixedly connected to the lower end of the pulley frame 3, the primary hanging beam 5 is rotatably connected to the connecting shaft 4, the upper shaft 6 is fixedly connected to the primary hanging beam 5, the secondary hanging beam 7 is rotatably connected to the upper shaft 6, the lower shaft 8 is rotatably connected to the lower end of the secondary hanging beam 7, and the hanging assembly is arranged at the lower end of the lower shaft 8 to realize the suspension of materials;
[0032] The conveying track 1 is set as a circular track, and an upwardly concave slide groove is set at the lower end of the circular track. A driving device 2 is set on the conveying track 1. The driving device 2 includes a driving motor, a driving wheel and a driving chain. The driving wheel drives the driving chain to move. The pulley 301 is engaged with the driving chain and the pulley 301 is slidably set on the conveying track 1. The driving motor is fixed on one side of the conveying track 1, and the output end of the driving motor is fixedly connected to the driving wheel.
[0033] In this embodiment, a material rack mechanism includes two first-level hanging beams 5, a second-level hanging beam 7 and a hanger 9, and the sum of the lengths of the two first-level hanging beams 5 is less than the length of a second-level hanging beam 7. Two lower shafts 8 are provided at both ends of a second-level hanging beam 7, and the two lower shafts 8 are connected to a hanger 9. The conveying track 1 includes a straight section 13 and a curved section 14, wherein the two ends of the straight section 13 are respectively connected to the two ends of the curved section 14. The length of a first-level hanging beam 5 is less than the straight length of the curved section 14, so that a first-level hanging beam 5 can be better set to turn in the curved section.
[0034] The pulley 301 is rotatably connected to the upper end of the pulley frame 3, and the pulley 301 is slidably connected to the conveying track 1 to ensure that the material rack mechanism can slide smoothly on the conveying track 1. The connecting shaft 4 is fixedly connected to the lower end of the pulley frame 3, and is used to support and connect the primary hanging beam 5. The primary hanging beam 5 is rotatably connected to the connecting shaft 4, and can slide up and down as needed to support the upper shaft 6. The upper shaft 6 is fixedly connected to the primary hanging beam 5, and is used to support the secondary hanging beam 7. The secondary hanging beam 7 is rotatably connected to the upper shaft 6, and can slide up and down as needed to support the lower shaft 8. The lower shaft 8 is fixedly connected to the lower end of the secondary hanging beam 7, and can slide up and down as needed to hang the hanging assembly. The hanging assembly is arranged at the lower end of the lower shaft 8, and is used to hang materials. The hanging assembly usually includes a hook or other form of fixing parts for fixing the material to be sprayed.
[0035] For details, please refer to Figure 1-4 The hanging assembly includes a hanger 9, a hanging plate 10 and a hanging hole 11. The hanger 9 is rotatably connected to the lower shaft 8. The lower shaft 8 is a screw or bolt. The bottom of the secondary beam 7 is provided with a mounting hole matching the lower shaft 8. The opening size of the mounting hole 70 is smaller than the upper end width of the lower shaft 8. The hanger 9 is provided with a first mounting hole matching the lower shaft 8. The distance between the hanger and the secondary beam 7 is adjusted by inserting the lower shaft 8 into the mounting hole 70 and the first mounting hole 90 and adjusting the lower shaft up and down. The hanging hole 11 is opened at the side end of the hanging plate 10.
[0036] In this embodiment, a hanger 9 is connected to the lower shaft 8, supporting a hanging plate 10. It can slide up and down as needed to accommodate materials at varying heights. This height adjustment can be achieved by adding washers. The hanging plate 10 is threadedly connected to the lower end of the lower shaft 8 via bolts and secured with a hanging hole 11, ensuring that materials can be stably suspended from the hanging plate 10. Hanging holes 11 are provided on the side of the hanging plate 10 for inserting hooks or other fasteners to suspend the materials to be sprayed.
[0037] For details, please refer to Figure 1-4 , the conveying track 1 directly acts on the pulley frame 3 to drive the pulley 301 to slide on the conveying track 1.
[0038] For details, please refer to Figure 1-4 The pulley 301 is made of wear-resistant material to reduce the wear between the pulley and the conveying track 1 and ensure reliability for long-term use.
[0039] For details, please refer to Figure 1-4 The number and size of the hanging holes 11 opened at the side end of the hanging plate 10 can be adjusted according to the size of the workpiece.
[0040] In this embodiment, a hanging plate 10 is threadedly connected to the lower end of the hanger 9 via bolts, securing the hanging holes 11. Hanging holes 11 are provided on the side of the hanging plate 10 for hanging workpieces. The number and size of the hanging holes 11 can be adjusted according to the size of the workpiece.
[0041] For details, please refer to Figure 1-4 The side end of the conveying track 1 is fixedly connected with a reinforcement frame 12, the reinforcement frame 12 is U-shaped, and the reinforcement frame 12 covers the upper end and left side of the conveying track 1 and the side surface.
[0042] In this embodiment, the reinforcement frame 12 is fixedly connected to the side end of the conveyor track 1. The main purpose is to improve the structural strength of the conveyor track 1, ensuring that it is not easily deformed or damaged during long-term use and under heavy loads. The reinforcement frame 12, through its fixed connection to the conveyor track 1, can enhance the overall stability of the conveyor track 1.
[0043] The working principle and use process of the utility model are as follows: first, the conveying track 1 is installed in the predetermined position and ensured to be level and stable. The reinforcing frame 12 is fixed to the side end of the conveying track 1 to enhance the structural strength and stability of the conveying track 1. The driving device 2 is installed and ensured to be connected to the pulley 301 on the conveying track 1. A chute is provided on the conveying track 1, and a driving chain and a driving wheel are provided in the chute. The driving wheel rotates to drive the driving chain to move, thereby driving the sliding wheel frame 3 to move. The pulley frame 3 is connected to the lower end of the conveying track 1 and the upper end of the pulley frame 3 is connected to the upper end of the pulley frame 3. Install the pulley 301 to ensure the sliding connection between the pulley 301 and the conveyor track 1, fix the connecting shaft 4 to the lower end of the pulley frame 3, rotate the first-level hanging beam 5 to connect it to the connecting shaft 4, fix the upper shaft 6 to the first-level hanging beam 5, rotate the second-level hanging beam 7 to connect it to the upper shaft 6, rotate the lower shaft 8 to connect it to the lower end of the second-level hanging beam 7, rotate the hanger 9 to connect it to the lower shaft 8, and thread the hanging plate 10 to the lower end of the lower shaft 8 with bolts. Adjust the number and size of the hanging holes 11 opened on the side of the hanging plate 10 according to the size of the workpiece, and adjust the hanging plate according to the size and shape of the workpiece. The position and number of the hanging holes 11 on 10 are determined, and the workpiece is fixed on the hanging plate 10 through the hanging holes 11. The driving device 2 is started, and the material rack is driven by the driving device to slide on the conveying track 1. The pulley 301 slides on the conveying track 1, driving the entire material rack mechanism to move along the conveying track 1. When the first-level hanging beam 5 moves to the curved section 14, the first-level hanging beam 5 is rotatably connected to the lower end of the second-level hanging beam 7, and the sliding wheel 301 is rotatably connected to the first-level hanging beam 5, so that the upper end of the first-level hanging beam 5 is rotatably set relative to the curved section 14, and the lower end of the first-level hanging beam 5 is rotatably set relative to the second-level hanging beam The first-level hanging beam 5 is positioned so that it can move relative to the curved section 14, thereby ensuring that the material rack mechanism has enough sheet metal parts to be sprayed, and ensuring more reliable movement in the curved section. When the material rack mechanism moves to the spraying area, the spray gun or other spraying equipment starts to spray the suspended workpiece to ensure that the spray evenly covers the surface of the workpiece. After the spraying is completed, the material rack mechanism continues to move along the conveying track 1 to the drying area or the curing area for necessary drying or curing treatment. After the workpiece has been dried or cured, it reaches the unloading area and is unloaded from the hanging plate 10.
Claims
1. An automatic conveying device for spraying, comprising a circular conveying track; a material rack mechanism and a driving device are provided on the conveying track for driving the material rack mechanism to slide on the conveying track, characterized in that: The material rack mechanism includes: a pulley frame, a pulley, a connecting shaft, two primary hanging beams, an upper shaft, a secondary hanging beam, a lower shaft and a hanging assembly; the pulley frame is rotatably connected to the lower end of the conveying track, the pulley is rotatably connected to the upper end of the pulley frame, and the pulley and the conveying track are slidingly connected, the connecting shaft is fixedly connected to the lower end of the pulley frame, the primary hanging beam is rotatably connected to the connecting shaft, the upper shaft is fixedly connected to the primary hanging beam, the secondary hanging beam is rotatably connected to the upper shaft, the lower shaft is rotatably connected to the lower end of the secondary hanging beam, and the hanging assembly is arranged at the lower end of the lower shaft to realize the suspension of materials.
2. The automatic conveying device for spraying according to claim 1, characterized in that: The hanging assembly includes a hanger, a hanging plate and a hanging hole. The hanger is rotatably connected to the lower shaft. The hanging plate is threadedly connected to the lower end of the lower shaft through a bolt. The hanging hole is opened at the side end of the hanging plate.
3. The automatic conveying device for spraying according to claim 1, characterized in that: The material rack mechanism includes two primary hanging beams, one secondary hanging beam and a hanger, the length of the two primary hanging beams is less than the length of one secondary hanging beam, and the length of one primary hanging beam is less than the straight length of the curved section of the conveying track.
4. The automatic conveying device for spraying according to claim 1, characterized in that: The pulley is made of wear-resistant material.
5. The automatic conveying device for spraying according to claim 1, characterized in that: A mounting hole is provided at the lower end of the secondary hanging beam, a first mounting hole is provided on the hanger, a thread is provided at the lower end of the lower shaft, a mounting platform is provided at the upper end of the lower shaft, the width of the mounting platform is greater than the width of the mounting hole, and the lower end of the lower shaft is matched with the mounting hole and the first mounting hole.
6. The automatic conveying device for spraying according to claim 1, characterized in that: The side ends of the conveying track are fixedly connected with reinforcement frames.
7. The automatic conveying device for spraying according to claim 1, characterized in that: The conveying track is provided with an upwardly concave chute. The driving mechanism includes a driving motor, a driving wheel and a driving chain. The driving motor is fixed to the side of the conveying track. The driving motor is fixedly connected to the driving wheel, and the driving wheel is rotationally connected to the driving chain.
Citation Information
Patent Citations
Transfer chain that panel beating spraying was used
CN208321174U